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Makita HRH01ZX2 manual

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Table of contents for the manual

  • Page 1

    Capacity: mm (") HR262D/ BHR262 (HRH01C/ HRH01) *1 HR262TD/ BHR262T (HRH02C/ HRH02) *1 Yes Yes Yes (by trigger) 13 (1/2) 32 (1-1/4) 26 (1) 4.5 (9.9) Models No. Description C ONCEPT AND MAIN APPLICATIONS S pecification S tandard equipment O ptional accessories Note: The standard equipment for the tool shown above may vary by country. HR262D/ BH[...]

  • Page 2

    P 2/2 2 V ariation list BHR262Z2C BHR262RD Model No. Type Quantity Battery adapter Battery converter Plastic carrying case Battery cover Yes Battery BHR262DP1 No No BHR262Z No 1 No No No No BAP36N BCV01 No No HR262DZ No No No No HR262DWB Yes 1 No HR262DWBE 2 BL3622A 1 DC36RA Charger No No No No No No No No No No No No No DC36WA BL3622A DC36WA No No[...]

  • Page 3

    [2] LUBRICATION [1] NECESSARY REPAIRING TOOLS R epair Description Code No. Use for Retaining ring S pliers ST-2N 1R003 Removing Ring spring 19 from Tool holder complete/ Tool holder guide complete Retaining ring S pliers ST-2 Bearing plate (for arbor press) 1R004 Removing Ring spring 29 1R022 or 1R356 Removing Ring spring 29 Bearing setting plate 8[...]

  • Page 4

    Gear section: 17g Crank section: 5g boss for fixing Compression spring 14 [Inside view of Inner housing] [2] LUBRICATION (cont.) Apply Makita grease RB No.00 to the following portions indicated by black triangle to protect parts and product from unusual abrasion. Fig. 2 Fig. 3 BHR262 HR262D BHR262T HR262T Item No. Description Portion to lubricate [[...]

  • Page 5

    [3] DISASSEMBLY/ASSEMBLY [3] -1. Bit holder section for BHR262, HR262D Holder section for Drill chuck of BHR262T, HR262TD DISASSEMBLING for BHR262, HR262D DISASSEMBLING for BHR262T, HR262TD Ring 21 Ring 21 Guide washer Conical compression spring 21-29 Cap 35 Steel ball 7.0 Chuck cover Ring spring 19 flat portion Chuck cover 1R003 1R212 Ring 21 Remo[...]

  • Page 6

    a Note: Face the chamfered end of the hole upward. Aligning the hole of Change ring with that of Change cover, assemble Change ring to Change cover. a' [Section a - a'] (1) Assemble Change ring to Change cover. ( Fig. 6 ) (2) Assemble Torsion spring 31 to Tool holder, then mount Steel balls 6 to Tool holder. ( Fig. 7 ) Note: Apply Makita [...]

  • Page 7

    [3] DISASSEMBLY/ ASSEMBLY [3] -2. Drill chuck assembly for BHR262T, HR262TD DISASSEMBLING Fig. 10 Fig. 11 Fig. 14 Fig. 13 Fig. 12 Steel ball 5.0 Leaf spring Flat washer 24 Drill chuck assembly can be disassembled as drawn in Figs. 10 to 14 . Change cover Change ring After Removing Ring spring 21, strike Drill chuck assembly against workbench which [...]

  • Page 8

    Change cover Change ring ASSEMBLING Chuck holder short arm of Torsion spring 31 long arm of Torsion spring 31 hole for Torsion spring 31 (1) Holding Chuck holder's flat portions in vise, assemble Drill chuck to Chuck holder by turning it clockwise using Hex wrench 10. (2) Secure Drill chuck with M6x22 Flat head screw by turning it counterclock[...]

  • Page 9

    [3] DISASSEMBL Y/ASSEMBL Y [3]-3. Change lev er While pushing Lock button into Change lever, turn Change lever a little over Drill mode position to lock it in place. While pushing Lock button into Change lever, fit Change lever completely to Gear housing complete. Note : Be sure to check Change lever works properly after assembling. Insert slotted [...]

  • Page 10

    [3] DISASSEMBL Y/ASSEMBL Y [3]-4. Motor section, Switch Remove two Pins 6 and two 4x18 Tapping screws, then separate Handle (R) from Handle (L). Switch can now be replaced. (Also see Figs. D-1 and D-2 .) Remove two Pins 6 and Handle section from Housing (L) to disassemble Motor section. Remove four 4x35 Tapping screws from Gear housing complete and[...]

  • Page 11

    [3] DISASSEMBL Y/ASSEMBL Y [3]-4. Motor section, Switch (cont.) Remove Brush holder on the right side by unscrewing two 4x18 Tapping screws. Motor section and Gear section can now be removed as an assembly. Brush holder (on right side) 4x18 Tapping screw (2 pcs.) Motor section Gear section DISASSEMBLING Fig. 26 Fig. 28 Fig. 27 When removing Ball be[...]

  • Page 12

    When inserting Armature into Inner housing complete, do not fail to pass Armature through Yoke unit in advance. Note : Yoke unit is not directional when assembled with Armature. Without enough care, Ball bearing 6001DDW on the drive-end of Armature may often be incompletely seated in the bearing room of Inner housing complete. Therefore, fit Ball b[...]

  • Page 13

    [3] DISASSEMBL Y/ASSEMBL Y [3]-5. T ool holder section for BHR262, HR262D/ T ool holder guide section for BHR262T, HR262DT DISASSEMBLING Inner housing complete Flat washer 28 Piston cylinder Swash bearing section Take the disassembling step in reverse. Fig. 31 Fig. 32 Fig. 33 Note : Tool holder (guide) section can be removed without disassembling H[...]

  • Page 14

    [3] DISASSEMBL Y/ASSEMBL Y [3]-6. Needle bearing complete and Oil seal 25 DISASSEMBLING Fig. 34 Fig. 37 ASSEMBLING 1) Assemble Oil seal 25 to Gear housing complete. ( Figs. 35, 36 ) 2) Assemble Needle bearing complete. ( Fig. 37 ) 1R164 Outer diameter: 30mm Outer diameter: 30mm 1R165 Outer Diameter: 34mm 1R232 Oil seal 25 With 1R232 and arbor press[...]

  • Page 15

    [3] DISASSEMBL Y/ASSEMBL Y [3]-7. Impact bolt in T ool holder complete for BHR262, HR262D)/ T ool holder guide complete for BHR262T, HR262TD DISASSEMBLING (1) When Striker is left in Tool holder (guide) complete, push Striker out of Tool holder (guide) complete by inserting 1R281 from the top end then by striking 1R281 with plastic hammer. (2) Remo[...]

  • Page 16

    Note: 2) ASSEMBLING Fig. 42 Cushion ring 13 Ring 10 O ring case with O ring 9 fit inside Impact bolt 1) Assemble Impact bolt section to Tool holder (guide) complete as drawn in Fig. 42 . Tool holder (guide) complete Sleeve 9 Bit (chuck) installation side Inner housing complete side long short Fig. 43 Note: 1) Use an extra Piston cylinder as a jig. [...]

  • Page 17

    [3] DISASSEMBL Y/ASSEMBL Y [3]-8. Swash bearing 10, Gear section DISASSEMBLING Fig. 44 Note : This step can be done without removing Motor section. 1) Remove Gear housing complete as instructed in [3]-5 . 2) Remove Inner support complete by loosening two M4x25 Hex socket head bolts using 1R170. ( Fig. 44 ) 3) Remove two M4x12 Hex socket head bolts [...]

  • Page 18

    [3] DISASSEMBL Y/ASSEMBL Y [3]-8. Swash bearing 10, Gear section (cont.) ASSEMBLING Fig. 51 Fig. 52 Guide plate Note: Be sure to apply Makita grease RB No.00 and Molybdenum disulfide lubricant to the specific portions shown in Figs. 1, 2 and 3 . 1) Onto Cam shaft, slide Swash bearing 10, Sleeve 9, Spiral bevel gear 26 in order, then press-fit them [...]

  • Page 19

    [4] Maintenance program It is recommended to replace the following parts at the same time when replacing Carbon brushes. ( Fig. 55 ) Note : Be sure to put Makita grease RB No. 00 and Molybdenum disulfide lubricant to the specific portions. Refer to Figs. 1, 2 and 3 . Fig. 55 BHR262/ HR262D BHR262T/ HR262TD 1 Cap 35 (286263-4) 29 Steel ball 7.0 (216[...]

  • Page 20

    Color index of lead wires' sheath Black Terminal LED Brush holder Switch M1 White Red Fig. D-1 Terminal LED Line filters Switch C ircuit diagram P 2 0 /2 2 W ith Equipment of Radio Interference Suppression W ithout Equipment of Radio Interference Suppression M2 T – T + T – T + M1 M2 Y ellow Brush holder complete[...]

  • Page 21

    W iring diagram Fig. D-2 T o Brush holder complete Connector Connector ribs Diode Switch Lead wire holders FET (Field effect transistor) Lead wires must be tight in the area shown in gray . Fix lead wires in the Lead wire holders indicated by dotted circle . P 2 1 /2 2 inner wall of Housing Do not route Lead wires to Diode side over this rib . Rout[...]

  • Page 22

    Lead wire (yellow) Terminal Line filters Tube Connector Lead wire (black) Yoke Connector FET Fig. D-3 Lead wire holder Lead wire holder Fix Lead wires (red, black) of Brush holder complete in these Lead wire holders. rib Light circuit W iring diagram P 2 2 /2 2 Line filter is not used for some countries. Put Connector into this space. [Wiring in Mo[...]