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Table of contents for the manual
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Page 1
Model No. Description PR ODUCT P 1/1 6 HS7100, HS7101 Circular Saw 190mm (7-1/2") Models HS7100, HS7101 have been developed as the successor models of the current model 5705R, featuring compact & lightweight design without riving knife. Other features are: • New aesthetic design with black blade case and rear cover • Electronic brake f[...]
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Page 2
P 2 / 16 R epair Apply the following grease/ lubricant to the specific portions to protect parts and product from unusual abrasion. [1] NECESSAR Y REP AIRING TOOLS CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”. [2] LUBRICA TION Fig. 1 Code No. Description Use for 1R003 Retaining ring S pliers S[...]
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Page 3
3. Loosen M6x20 Hex bolt using Lever 45, then remove E-8 Bow stop ring with a slotted screwdriver . 6. Base can now be separated from the machine. 7. Base can be replaced after removing T op guide, Lock levers, and four M6x8 Hex socket set screws. 4. Remove M6x20 Hex bolt by using Lever 45 as a tool, then remove Flat washer 6. 5. Loosen M6x8 Hex so[...]
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Page 4
P 4 /1 6 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -1. Base Fig. 3 ASSEMBLING ASSEMBLING, ADJUSTMENT Base can be mounted to the machine by taking the reverse steps of Disassembling. Note: Follow the important instructions described in Fig. 2A . See Fig. 3 for Assembling and Adjustment of Lock lever for clamping Guide Rule . [3] -2. Lock Lever for clam[...]
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Page 5
P 5 /1 6 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -3. Depth Guide Fig. 4 DISASSEMBLING Disassemble Depth guide as described in Fig. 4 . M6x18 Hex bolt M6x18 Hex bolt Lever 70 M4x8 Pan head screw Lock plate 1. Set the cutting depth of the machine to minimum. Remove Lock plate from Lever 70 by unscrewing M4x8 Pan head screw . 2. From M6x18 Hex bolt, re[...]
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Page 6
P 6 /1 6 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -3. Depth Guide Fig. 5 ASSEMBLING Assemble Depth guide section by taking the reverse step of Disassembling. ( Fig. 4 ) Note: Follow the important instructions described in Fig. 5 . M5x8 Hex socket set screw 1. M6x18 Hex bolt must be mounted to Blade case so that the concave surface of the bolt head fa[...]
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Page 7
P 7 /1 6 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -4. Angular Guide Fig. 6 DISASSEMBLING Angular guide can be disassembled as described in Fig. 6 . Assemble Angular guide by taking the reverse step of Disassembling. ( Fig. 6 ) M5 T russ head screw O Ring 9 Stopper Angular guide 4. Hold M5-8 Hex lock nut with W rench 8, then unscrew M5 T russ head scr[...]
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Page 8
P 8 /1 6 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -5. Blade Case, Blade Cover , Safety Cover Fig. 7 Fig. 8 DISASSEMBLING (1) Separate Motor housing and Armature from Blade case section as described in Fig. 7 . 1. Remove Carbon brush. 2. Remove three M5x45 Pan head screws. 3. Separate Motor housing from Blade case section. 4. Remove Armature together [...]
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Page 9
P 9 /1 6 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -5. Blade Case, Blade Cover , Safety Cover Fig. 9 Fig. 10 DISASSEMBLING (5) Remove Blade cover as described in Fig. 9 . 1. Remove two M4x12 Pan head screws. 2. Grab Blade cover at the tab and the bottom with your forefinger and thumb, then lift it up a little and put the rib portion of Blade case on t[...]
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Page 10
P 1 0 /1 6 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -6. Helical Gear , Ball Bearing 6003DDW Fig. 12 Fig. 13 Fig. 1 1 DISASSEMBLING 1. Separate Bearing box from Spindle and Helical gear using arbor press as drawn below . Spindle Bearing box (2) Remove Spindle from Helical gear as described in Fig. 12 . (3) In the step of Fig. 1 1 , Ball bearing 6003DD[...]
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Page 11
P 1 1 /1 6 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -7. Handle Cover , Electrical Parts in Handle [4] ADJUSTMENT [4]-1 Angle of Saw Blade to Base Fig. 14 Fig. 15 DISASSEMBLING 1. Lift up Handle cover in the direction of arrow . 2. T urn Handle cover in the direction of arrow . Then pull the Handle cover in the direction of arrow . 3. Electrical parts[...]
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Page 12
P 1 2 /1 6 R epair [4] ADJUSTMENT [4]-2 Parallel Adjustment of Base to Saw Blade Fig. 16 (1) Attach saw blade to the unplugged machine, and set the cutting depth of the machine to maximum with the bevel angle adjusted to 90 degrees. (2) Make parallel adjustment of Base to saw blade as described in Fig. 16 . 1. Unlock Base from Blade case at the Cor[...]
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Page 13
C ircuit diagram P 1 3 /1 6 White Blue Brown Color index of lead wires' sheath Black Switch Brush holder R Brush holder F Noise suppressor Field, viewed from Blade case side Noise suppressor is not used for some countries. Fig. D-1 This Lead wire is white for some countries instead of blue. This Lead wire is black for some countries instead of[...]
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Page 14
W iring diagram P 1 4 /1 6 Switch Field Noise suppressor (if used) rib A rib B rib C rib D Fig. D-2 Route Field lead wires into Handle section through this groove. Field lead wires must be tight in Motor housing. If Noise suppressor is used, route Noise suppressor ’ s lead wires between rib A and rib B . Be careful not to put them on Noise suppre[...]
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Page 15
C ircuit diagram P 1 5 /1 6 Switch White Blue Brown Color index of lead wires' sheath Black Orange Y ellow Purple Field, viewed from Blade case side Fig. D-3 Noise suppressor is not used for some countries. Noise suppressor Brush holder R Brush holder F This Lead wire is white for some countries instead of blue. This Lead wire is black for som[...]
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Page 16
W iring diagram P 1 6 /1 6 LED Light circuit Fig. D-4 Fix Field lead wires in these Lead wire holders. Switch Field Noise suppressor (if used) rib A rib B rib C rib D Field lead wires must be tight in Motor housing. If Noise suppressor is used, route Noise suppressor ’ s lead wires between rib A and rib B . Be careful not to put them on Noise sup[...]