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Manitowoc Ice 11M manual

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Table of contents for the manual

  • Page 1

    Installation, Use & Care Manual This manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocfsg.com America’s Quality Choice in Refrigeration Model 11M Root Beer System Refrigeration Unit Part Number 020001552 5/11[...]

  • Page 2

    We reserve the right to make product improvements at any time. Specifications and design are subject to change without notice. Safety Notices As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the equipment. Throughout this ma[...]

  • Page 3

    Table of Contents (continued) Part Number 020001552 5/11 i Section 1 General Information Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Model Numbers . . . [...]

  • Page 4

    Table of Contents (continued) ii Part Number 020001552 5/11 Refrigeration Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Positioning of Refrigeration Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Equipment Placement . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 5

    Table of Contents (continued) Part Number 020001552 5/11 iii Section 4 Maintenance Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Beverage System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Bag-In-Box System Sanitation . . . . . [...]

  • Page 6

    Table of Contents (continued) iv Part Number 020001552 5/11 THIS PAGE INTENTIONALLY LEFT BLANK[...]

  • Page 7

    Section 1 General Information Part Number 020001552 5/11 1-1 Section 1 General Information Read This Manual Manitowoc Food Service developed this manual as a reference guide for the owner/operator and installer of this equipment. Please read this manual before installation or operation of the machine. A qualified service technician must perform ins[...]

  • Page 8

    General Information Section 1 1-2 Part Number 020001552 5/11 Accessories Depending on store type and location, various optional equipment (such as CO 2 Panel, water filter kit, water booster kit, etc.) may be added to this system. Install and connect any optional equipment in the desired location according to the installation instructions provided [...]

  • Page 9

    Section 1 General Information Part Number 020001552 5/11 1-3 Serial Plate Location Warranty Information Consult your local MBE Distributor for terms and conditions of your warranty. Your warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing. Your warranty card must be returned to[...]

  • Page 10

    General Information Section 1 1-4 Part Number 020001552 5/11 THIS PAGE INTENTIONALLY LEFT BLANK[...]

  • Page 11

    Part Number 020001552 5/11 2-1 Section 2 Installation General UNPACKING AND INSPECTING Carefully inspect the refrigeration unit immediately upon unpacking. Verify the equipment and parts received against the Bill of Lading. Locate all items according to packing list and inspect for possible damage caused by shipping. Notify the appropriate carrier [...]

  • Page 12

    Installation Section 2 2-2 Part Number 020001552 5/11 Dimensions and Clearances • Refrigeration units require stand or 6" (15.2 cm) legs. Refrigeration unit cannot be placed directly on floor. • Conduit can be run through floor or ceiling chase. • Syrup supply can be located on stand or adjacent to refrigeration unit. Wall 6" (15.2 [...]

  • Page 13

    Section 2 Installation Part Number 020001552 5/11 2-3 REMOTE CONDENSER BLADE TOWER OPTIONAL 38.00" (96.52 cm) 34.00" (86.36 cm) 30.00" (76.20 cm) 29.50" (74.93 cm) 29.16" (74.06 cm) 6.00" (15.24 cm) 3.50" (8.89 cm) 4.00" (10.16 cm) 14.62" (37.13 cm) 6.50" (16.51 cm) OPTIONAL 20.00" (50.80 cm) 1[...]

  • Page 14

    Installation Section 2 2-4 Part Number 020001552 5/11 Safe Installation Dos and Don’ts • DO adhere to all National and Local Plumbing and Electrical Safety Codes. • DO turn OFF incoming electrical service switches when servicing, installing, or repairing equipment. • DO check that all flare fittings are tight. This check must be performed w[...]

  • Page 15

    Section 2 Installation Part Number 020001552 5/11 2-5 Location Requirements CLEARANCES RATINGS Select a location for the refrigeration unit that meets the requirements of the building plans, local codes, and personnel. The unit must be positioned for free airflow as well as for future service. The following requirements must be met: • 100 GPH (37[...]

  • Page 16

    Installation Section 2 2-6 Part Number 020001552 5/11 Installer Instructions These equipment instructions are intended to assist qualified personnel in the unpacking, locating and the initial operation of the Multiplex Beverage Equipment Post Mix Refrigeration Unit. PREPARATION The Multiplex Beverage Equipment Post Mix Refrigeration Unit is pre-ass[...]

  • Page 17

    Section 2 Installation Part Number 020001552 5/11 2-7 GROUNDING INSTRUCTIONS This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and a groundin[...]

  • Page 18

    Installation Section 2 2-8 Part Number 020001552 5/11 Plumbing/Water Supply PLUMBING POTABLE WATER A 1" (2.54 cm) ID copper inlet water line equipped with a 3/4" (1.905 cm) FPT sweat adapter with shut-off must be supplied by plumber at rear of equipment. Appropriate floor drains must be provided within 6 ft (183 cm) of each unit installed[...]

  • Page 19

    Section 2 Installation Part Number 020001552 5/11 2-9 PLUMBING CIRCUIT DIAGRAMS — MODEL 11M ROOT BEER Single Tower Plumbing Installation Kit (020001441) 020001403 00861302 Pressurized Filtered Water Supply Primary Carb Pump Circ Pump Carb Tank[...]

  • Page 20

    Installation Section 2 2-10 Part Number 020001552 5/11 Model 11M Root Beer Dual Tower Plumbing Installation Kit (020001441) 020001403 00861302 Pressurized Filtered Water Supply Primary Carb Pump Circ Pump Carb Tank Tee Kit (020001411)[...]

  • Page 21

    Section 2 Installation Part Number 020001552 5/11 2-11 Model 11M Root Beer Three Tower Plumbing Installation Kit (020001441) 020001403 00861302 Pressurized Filtered Water Supply Primary Carb Pump Circ Pump Carb Tank Tee Kit (020001411) Tee Kit (020001411)[...]

  • Page 22

    Installation Section 2 2-12 Part Number 020001552 5/11 Refrigeration Unit Installation POSITIONING OF REFRIGERATION UNIT Before proceeding with installation, verify that all requirements for roof mounted Remote Condenser Units have been satisfied (if applicable). Refer to the instructions on installing the Remote Condenser supplied with the unit. I[...]

  • Page 23

    Section 2 Installation Part Number 020001552 5/11 2-13 2. Connect the circulating water by connecting one line to the circulating pump outlet line (3/8” barb) and clamp in place. Connect the other line to the bulkhead return fitting located by the agitator motor (3/8” barb) and clamp in place. 3. Connect the conduit lines. Two (2) carbonated wa[...]

  • Page 24

    Installation Section 2 2-14 Part Number 020001552 5/11 Connect the drain Locate the drain hose, bracket and the two (2) screws provided in the installation kit. Attach the drain hose to the water bath overflow tube located on the bottom of the refrigeration unit. Route drain hose to a floor drain (See Below). PROPER USE OF JOHN GUEST FITTINGS NOTE:[...]

  • Page 25

    Section 2 Installation Part Number 020001552 5/11 2-15 Model 11M Connections John Guest Fittings Drain Hose Control Switches Opening for Conduit Supply Lines[...]

  • Page 26

    Installation Section 2 2-16 Part Number 020001552 5/11 INSULATING CONNECTIONS 1. Make sure all exposed carbonated water and syrup lines are well insulated on towers to conduit, conduit junctions, refrigeration unit to conduits, and drivethrough junction. 2. To insulate the above, use the leftover conduit sections and tape. 3. Cut the conduit sectio[...]

  • Page 27

    Section 2 Installation Part Number 020001552 5/11 2-17 PRE-CHARGED REFRIGERATION LINE REQUIREMENTS 1. Both the discharge and liquid remote condensing lines must be kept to a minimum distance for maximum performance. All Multiplex systems are capacity rated to 100 ft (30.5 m) tubing distance between the compressor and condenser. If you have another [...]

  • Page 28

    Installation Section 2 2-18 Part Number 020001552 5/11 CONNECTING THE PRE-CHARGED REFRIGERATION LINES NOTE: Before connecting the pre-charged refrigeration lines, the refrigeration unit must be properly located, leveled, and the water bath filled 1" (2.5 cm) below the installed drain pipe. 1. Attach low side gauge set to service port on each l[...]

  • Page 29

    Section 2 Installation Part Number 020001552 5/11 2-19 Start-Up 1. Turn on main water supply, set incoming regulator to 25 PSI (must be lower than CO 2 supply pressure). Once water is supplied to the unit air needs to be purged from the carbonator tank. Do so by lifting press relief valve tab until water comes out of relief valve. NOTE: Always set [...]

  • Page 30

    Installation Section 2 2-20 Part Number 020001552 5/11 Installation Checklist Check all fittings and conduit attachments for leaks. Check all insulated connections to make sure that they are sealed. Observe the pump operations for leaks. Check the water bath for full ice bank. The stabilized water bath operating temperature must be maintained at 33[...]

  • Page 31

    Section 3 Operation Part Number 020001552 5/11 3-1 Section 3 Operation Typical System Multiplex Pre-mix Beverage System Operation and Layout Conduit (In Wall) 6 Valve Soda Tower 8 Valve Soda Tower Water Booster Air Compressor Conduit CO 2 Panel Multiplex Refrigeration Unit BIB Pumps CO 2 Tank Bag-In-Box (BIB) Syrup BIB Rack Water Filters[...]

  • Page 32

    Operation Section 3 3-2 Part Number 020001552 5/11 How the Multiplex Works The Model 11M is a 1/2 HP refrigeration unit that will provide premix carbonated beverages and chilled carbonated water for up to 12 gal (45 L) of syrup/day or 560 drinks/day (4,000 gal/year) with a 100 ft (30 m) maximum conduit length. This is a remote refrigeration unit th[...]

  • Page 33

    Section 3 Operation Part Number 020001552 5/11 3-3 Start-up PLACING EQUIPMENT IN OPERATION Before placing equipment in operation, verify that all requirements for roof mounted Remote Condenser Units (if applicable) have been satisfied. Refer to the instructions on installing the Remote Condenser. 1. Fill the refrigeration unit water bath tank with [...]

  • Page 34

    Operation Section 3 3-4 Part Number 020001552 5/11 THIS PAGE INTENTIONALLY LEFT BLANK[...]

  • Page 35

    Section 4 Maintenance Part Number 020001552 5/11 4-1 Section 4 Maintenance Sanitizing BEVERAGE SYSTEM CLEANING Sanitize the beverage system at initial start-up as well as regularly scheduled cleaning. The drain pan must be in place under soda valves, to carry away detergent and sanitizing agents that will be flushed through valves. BAG-IN-BOX SYSTE[...]

  • Page 36

    Maintenance Section 4 4-2 Part Number 020001552 5/11 5. Draw rinse water through system until clean water is dispensed. Most beverage valves allow the syrup side to be manually activated by depressing the syrup pallet. 6. Connect Bucket 2 to system. 7. Draw detergent solution through system until solution is dispensed. 8. Repeat steps 2-7 until all[...]

  • Page 37

    Section 4 Maintenance Part Number 020001552 5/11 4-3 Back-flow Preventer Maintenance The integral carbonator in this unit is equipped with a back-flow preventer designed to protect the potable water supply from CO 2 contamination. 1. Shut OFF power to unit. 2. Shut OFF potable water supply to unit. Do not shut OFF CO 2 supply. 3. Remove top cover p[...]

  • Page 38

    Maintenance Section 4 4-4 Part Number 020001552 5/11 THIS PAGE INTENTIONALLY LEFT BLANK[...]

  • Page 39

    Section 5 Before Calling for Service Part Number 020001552 5/11 5-1 Section 5 Before Calling for Service Checklist If a problem arises during operation of your post mix soda refrigeration unit, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty. ! Warning Only trained an[...]

  • Page 40

    Before Calling for Service Section 5 5-2 Part Number 020001552 5/11 THIS PAGE INTENTIONALLY LEFT BLANK[...]

  • Page 41

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  • Page 42

    Manitowoc Beverage Systems 2100 Future Drive Sellersburg, IN 47172, USA Ph: 812-246-7000 Fax: 812-246-7024 Visit us online at: www.manitowocfsg.com © 2011 Manitowoc Continuing product improvements may necessitate change of specifications without notice. Part Number 020001552 5/11[...]