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Manitowoc Ice S1800M manual

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Table of contents for the manual

  • Page 1

    Thank you for selecting a Manitowoc Ic e Machine, the de pendability leader in ice maki ng equipment and related products. With proper inst a llation, care and maintenance, your new Manitowoc Ice Mach ine will provide you with many years of reliable and economical perfo rmance. S1800M Model Ice Machines Inst allation Use and Care Manual Part Number[...]

  • Page 2

    Safety Notices As you work on an S Model Ser ies Ice Machine, be sur e to pay close attention to t he safety notic es in this manual. Disregarding the notice s may lead to serious injury and/or damage to the ice mach ine. Throughout this ma nual, you will see the following types of safety notices: Procedural Notices As you work on an S Model Series[...]

  • Page 3

    Part Number 80-1633-3 1 T able of Content s Section 1 General Information Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    Table of Contents (continued) 2 Part Number 80-1633-3 Section 3 Ice Machine Operation Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Sequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Initial Start-Up or St art-Up After Autom[...]

  • Page 5

    Section 1 General Information Part Number 80-1633-3 1-1 Section 1 General Information Model Numbers This manual co vers the following models: NOTE: Model numbers ending in 3 indicate a 3-phase unit. Example: SY1805WM3 How to Read a Model Number Ice Cube Sizes Self-Cont ained Wa t e r - C o o l e d SR1801WM SD1803WM SY1805WM ! Warning PERSONAL INJUR[...]

  • Page 6

    General Information Section 1 1-2 Part Number 80-1633-3 Accessories Contact your Manito woc distributor for these op tional accessories: BIN CASTER Replaces sta ndard legs. ICE BAGGER Maximize profits fro m bagged ice sales with this convenient accessory . This sturdy unit rests on the bin door frame, and adapts for left or right side filling. GUAR[...]

  • Page 7

    Section 1 General Information Part Number 80-1633-3 1-3 Model/Serial Number Location These numbers are requir ed when requesting information from your local Manitowoc distributor , or Manitowoc Ice, Inc. The model and seria l number are listed on the MODEL/ SERIAL NUMBER DEC AL affixed to the ice m achine, remote cond enser and storag e bin. Model/[...]

  • Page 8

    General Information Section 1 1-4 Part Number 80-1633-3 Owner W arranty Registration Card GENERAL The packet cont aining this manual also includes warranty information. W arranty coverage begins the day your new ice machine is inst alled. If you do not return your OWNER W ARRAN TY REGISTRA TION CARD, Manitowoc w ill use the date of sale to the Mani[...]

  • Page 9

    Section 2 Installation Instructions Part Number 80-1633-3 2-1 Section 2 Inst allation Instructions General These instructions are provided to assist the qu alified installer . Chec k your local Y ellow Pages for the name of the nearest Manitowoc distributor , or call Manitowoc Ice, Inc. for informatio n regarding start-up service s. Ice Machine Dim[...]

  • Page 10

    Installation Instru ctions Section 2 2-2 Part Number 80-1633-3 Location of Ice Machine The location selected for the ice machine must m eet the following criteria. If any of these criteria ar e not met, select another location. • The location must be free of airborne an d other contamin ants. • The air t emperature must be at least 35°F (1 .6?[...]

  • Page 11

    Section 2 Installation Instructions Part Number 80-1633-3 2-3 Electrical Service GENERAL VO L T A G E The maximum allowable voltag e variation is ±10% of the rated volt age at ice machine st art-up (when the electrical load is highest). Fuse/Circuit Breaker A separa te fuse/circuit br eaker must be provided for each ice machine. Circuit br eakers [...]

  • Page 12

    Installation Instru ctions Section 2 2-4 Part Number 80-1633-3 Self-Cont ained Electri cal Wiring Connections SELF CONT AINED ICE MA CHINE 1 15/1/60 OR 208-230/1/60 SELF CONT AINED ICE MACHINE 208-230/3/60 SELF CONT AINED ICE MACHINE 230/1/50 ! Warning These diagrams are not in tended to show prope r wire routing, wire sizin g, disconnects, etc., o[...]

  • Page 13

    Section 2 Installation Instructions Part Number 80-1633-3 2-5 W ater Supply and Drain Requirement s W ATER SUPPLY Local water conditions may require trea tment of the water to inh ibit scale forma tion, filter sed iment, and remove chlor ine odor and t aste. W ATER INLET LINES Follow these guidelines to inst all w ater inlet lines: • Do not conne[...]

  • Page 14

    Installation Instru ctions Section 2 2-6 Part Number 80-1633-3 W ATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS T ypical Wat er Supply Drain Inst allation ! Caution Plumbing must conform to state and local codes. Locatio n Wa t e r T e m p e r a t u r e W ate r Pressure Ice Machine Fitting T ubing Size Up to Ice Machine Fitting Ice Making W ater Inl[...]

  • Page 15

    Section 2 Installation Instructions Part Number 80-1633-3 2-7 Inst allation Check List F Is the Ice Machine level? F Has all of the interna l packing bee n removed? F Have all of the e lectrical and water connection s been made? F Has the su pply voltage been t ested and checked against the r ating on the nameplate? F Is there proper clear ance aro[...]

  • Page 16

    Installation Instru ctions Section 2 2-8 Part Number 80-1633-3 Before St arting the Ice Machine All Manitowoc ice machines are factory-operated an d adjusted before shipmen t. No rmally , new installations do not require any adjustment. T o ensure proper oper ation, follow the Operation al Checks in Section 3 of this manual. S tarting the ice machi[...]

  • Page 17

    Section 3 Ice Machine Operation Part Number 80-1633-3 3-1 Section 3 Ice Machine Operation Component Identification sv3150 sv3149 Check V alve Ice Thickness Probe Dump V alve T oggle Switch W ater Curtain W ater Distribution T ube W a ter Level Probe W a ter Pump W ater Inlet Location W ater Inlet V alve (Located in Refrig eration Co mpartment) Bin [...]

  • Page 18

    Ice Machine Operation Section 3 3-2 Part Number 80-1633-3 Sequence Of Operation NOTE: The toggle switch must be in the ice position and the water curta in must be in place on the evaporator before the ice machine will start. INITIAL ST ART-UP OR START-UP AF TER AUTOMATIC SHUT-OFF 1. W a ter Purg e Before the compresso r start s, the water pump and [...]

  • Page 19

    Section 3 Ice Machine Operation Part Number 80-1633-3 3-3 HARVEST SEQUENCE 5. W a ter Purge The harvest valve(s) op ens at the beginning of the water purge to divert hot refrigerant gas into the evaporator . The water pump co ntinues to run, and th e water dump valve energizes for 45 seconds to pur ge the water in the sump trough. The water fi ll v[...]

  • Page 20

    Ice Machine Operation Section 3 3-4 Part Number 80-1633-3 Operational Checks GENERAL Manitowoc ice machines are factory-operated and adjusted before shipmen t. No rmally , new installations do not require any adjustment. T o ensure proper oper ation, always fo llow the Operational Checks: • when st arting the ice machine fo r the first time • a[...]

  • Page 21

    Section 3 Ice Machine Operation Part Number 80-1633-3 3-5 HARVEST SEQUENCE W ATER PURGE The harvest sequence water purge ad justment may be used when the ice mach ine is hooked up to special water systems, such as a de-ionized water treatment system. • The harve st sequence wate r purge is factory set for 45 seconds. Repositioning the jumper will[...]

  • Page 22

    Ice Machine Operation Section 3 3-6 Part Number 80-1633-3 THIS P AGE INTENTIONALL Y LEFT BLANK[...]

  • Page 23

    Section 4 Maintenance Part Number 80-1633-3 4-1 Section 4 Maintenance General Y ou are responsible for main t aining the ic e ma chine in accordance with the instru ctions in this manual. Maintenance procedures ar e not covered by the warranty . We recommend th at you perfor m the follow ing maintenance procedures a minimum of once every six months[...]

  • Page 24

    Maintenance Section 4 4-2 Part Number 80-1633-3 Guardian ™ Slime is a leading cause of ice machine brea kdowns a nd biological growth is a hea lth concern. The Guardian ™ system releases chlorine dioxide on a controlled basis to inhi bit the g rowth of bacteria a nd fungi that form slime and cause malodo rs in the food zone of ice mac hines. Th[...]

  • Page 25

    Section 4 Maintenance Part Number 80-1633-3 4-3 Interior Cleani ng and Sanitizing GENERAL Clean and san itize the ice machine every six months fo r efficient oper ation. If the ice machine requires more frequent cleaning and saniti zing, consu lt a qualified service company to test the water quality and recommend appropria te water treatment. An ex[...]

  • Page 26

    Maintenance Section 4 4-4 Part Number 80-1633-3 SANITIZING PROCEDURE Use sanitizer to remove algae or slime. Do not use it to remove lime scale or other mineral depo sits. Ste p 1 Set the toggle switch to the OFF positio n after ice falls from the evaporator at the end of a Harvest cycle. Or , set the switch to the OFF position and allow the ice to[...]

  • Page 27

    Section 4 Maintenance Part Number 80-1633-3 4-5 REMOVAL OF PARTS FOR CLEANING/SANITIZING 1. Turn of f the electrical and water supply to the ice machine (and disp ense r when applicable). 2. Remove all ice from the bin. 3. Remove the water curtain and the component s you want to clean or sanitize. See the followin g pages for removal pr ocedures fo[...]

  • Page 28

    Maintenance Section 4 4-6 Part Number 80-1633-3 1. Water Curt ain A. Gently flex the curt ain in the center a nd remove it from the right side. B. Slide the left pin ou t. W ater Curtain Removal 2. Ice Thickness Probe A. Compress the hinge pi n on the top of the ice thickness probe. Ice Thickness Probe Remo val B. Pivot the ice thickness pr obe to [...]

  • Page 29

    Section 4 Maintenance Part Number 80-1633-3 4-7 3. Water Distribution T ube NOTE: Distribution tube thumbscrews are ret ained by o- rings to prevent loss. Loosen thumbscre ws but do not pull thumbscre ws out of distributio n tube. W ater Distribution T ube Removal A. Remove outer half of distribution tube by loosening the four (4) thumbscrews (o- r[...]

  • Page 30

    Maintenance Section 4 4-8 Part Number 80-1633-3 W ater Level Probe 1. Remove t he water trou gh. 2. T he water level probe no rmally does not requ ire removal for cleaning. The p robe can be wiped and cleaned in place or proceed to step 3. 3. Pull the water level pr obe straight down to disengage . 4. Lower the water level probe until the wiring co[...]

  • Page 31

    Section 4 Maintenance Part Number 80-1633-3 4-9 W a ter Dump V a lve The water dump va lve normally does not requ ire removal for cleaning. T o determin e if removal is necessary: 1. Locate t he water dum p valve. 2. Set the toggle switch to ICE. 3. While the ice machine is in the freeze mode, c heck the dump valve’s clear plastic outlet drain ho[...]

  • Page 32

    Maintenance Section 4 4-10 Part Number 80-1633-3 Evaporator T ray Removal 1. Remove t he water trou gh. 2. Remove thumbscrew on left side of tray . 3. Allow left side of tray to drop as you pull the tray to the left side. Continue un til the outlet tube disengages fro m the right side. Drain Line Check V alve The drain line check valve no rmally do[...]

  • Page 33

    Section 4 Maintenance Part Number 80-1633-3 4-11 W a ter Inlet V a lve The water inlet valve norma lly does not require removal for cleaning. Refer to Sectio n 5 for a list of ca uses for “No W ater Entering W ater T rough” or “W ater Overflows W ater Tr ough. 1. When the ice machine is off, the water inlet valve must completely stop wate r f[...]

  • Page 34

    Maintenance Section 4 4-12 Part Number 80-1633-3 Removal from Service/Winterization GENERAL S pecial precautions must be taken if the ice machine is to be removed from service for an extended period of time or exp osed to ambie nt temper atures of 3 2°F (0°C) or below . Follow the applicable pro cedure below . SELF-CONT AINED W ATER-COOLED ICE MA[...]

  • Page 35

    Section 5 Before Calling For Service Part Number 80-1633-3 5-1 Section 5 Before Calling For Service Checklist If a problem arises during operation of your ice machine, follow the checklis t below before calling service. Routine adjustment s and maintenance proced ures are not co vered by the warr anty . Problem Possible Cau se T o Correct Ice machi[...]

  • Page 36

    Before Calling For Service Section 5 5-2 Part Number 80-1633-3 Safety Limit Feature In addition to the standard sa fety controls, such as the high pressure cutout, your Manitowoc ice machine features built-in safety lim its which will stop the ice machine if conditions arise which could cause a ma jor component failure. Before calling for service, [...]

  • Page 37

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  • Page 38

    MANITOWOC ICE, INC. 21 1 0 South 26th S treet P .O. Box 1720 Manitowoc, WI 54221-1720 Phone: (920) 682-0161 Service Fax: (920) 683-7585 Web Site - www .manitowocice.com © 2005 Manitowoc Ice, Inc. Litho in U.S.A.[...]