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Manitowoc Q manual

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Table of contents for the manual

  • Page 1

    Thank you for selecting a Manito woc Ice Machine, the de pendability leader in ice making equipment and re lated products. With proper inst alla tion, care and maintenance, your new Mani towoc Ice Machine will provide you with many years o f reliable and economical perfor mance. Q Model Ice Machines Inst allation and Owner/Operator Use and Care Man[...]

  • Page 2

    We reserve the right to make prod u ct imp ro ve m en ts at any time. S pecifications and des ign are subject to change without notice. Safety Notices As you work on a Q Series Ic e Machine, be sure to pay close attention to the safe ty no tices in this manual. Disregarding the notices may lead to serious injury and/ or damage t o the ice machine. [...]

  • Page 3

    Part Number 000001114 1 T able of Content s Section 1 General Information Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Ice Cube Sizes . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    Table of Contents (continued) 2 Part Number 000 001114 Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 5

    Part Number 000001114 3 T able of Content s Section 3 Ice Machine Operation Component Id en t ifi ca ti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Self-Contained Air- and Water-Cooled Q200/Q280/Q320/Q370/Q4 20/Q450/Q60 0/Q800/Q1 000/Q130 0/Q1600/Q1 800 . 3-2 Initial Start-Up or Start-Up A fter Aut oma[...]

  • Page 6

    Table of Contents (continued) 4 Part Number 000 001114[...]

  • Page 7

    Part Number 000001114 1-1 Section 1 General Information Model Numbers This manual co vers the following models: NOTE: Model numbers ending in 3 indicate a 3-phase unit. Example: QY1804A3 How to Read a Model Number Ice Cube Sizes Self-Conta ined Air-Cooled Self-Contained Wa t e r - C o ol ed Remote QD0322A QY0324A QD0323W QY0325W -- -- QD0422A QY042[...]

  • Page 8

    General Information Section 1 1-2 Part Number 000 001114 Accessories Contact your Manito woc distribut or for these optional access ories: BIN CASTER Replaces sta ndard legs. ST AC KING KIT As your business grows and your ice needs increase, Manitowoc stack-on capa bility can double your daily ice production without using additional floor sp ace. I[...]

  • Page 9

    Section 1 General Information Part Number 000001114 1-3 Model/Serial Number Location Record the model and se rial number of your ice ma chine and bin or dispen ser in the space provided be low . These numbers are required when requ estin g infor mation fr om your local Manitowoc distributor , or Manitowoc Ice, Inc. The model and seria l number are [...]

  • Page 10

    General Information Section 1 1-4 Part Number 000 001114 W arranty GENERAL The packet cont aining this manual also includes warranty information. W arranty coverage begins the day your new ice machine is inst alled. If you do not return your OWNER W ARRANTY REGISTRA TION CARD, Manitowoc will use the date of sale to the Manitowoc Distributor as the [...]

  • Page 11

    Part Number 000001114 2-1 Section 2 Inst allation Instructions General Refer to Installation Ma nual for complete installation guidelines. Ice Machine Dimensions Q320/Q370/Q420 ICE MACHINES Important Failure to follow these installation guidelines may affect warra n ty coverage. SV1602 SV161 1 W A TER COOLED AIR COOLED Ice Machine Dimension H Q320 [...]

  • Page 12

    Installation Instru ctions Section 2 2-2 Part Number 000 001114 Q280 – Q1000 ICE MACHINES Q1300/Q1600/Q1800 ICE MACHINES SV1612 SV1628 W A TER-COOLED SELF CONT AINED AIR-COOLED Ice Machine Dimension H Q200 – Q280 16.5 in (41.9 cm) Q450 21.5 in (54.6 cm) Q600 21.5 in (54.6 cm) Q800 26.5 in (67.3 cm) Q1000 29.5 in (74.9 cm) SV1613 AIR-COOLED Ice [...]

  • Page 13

    Section 2 Installation Instructions Part Number 000001114 2-3 Q1300/Q1600/Q1800 ICE MACHINES (CONT.) Ice Storage Bin Dimensions S170/S400/S570 ICE S TORAGE BINS S320/S420 ICE STORAGE BINS S970 ICE STORAGE BINS Bin Model Dimension A Dimension B S170 29.5 in (74.9 cm) 19.1 in (4 8.5 cm) S400 34.0 in (86.3 cm) 32.0 in (8 1.3 cm) S570 34.0 in (86.3 cm)[...]

  • Page 14

    Installation Instru ctions Section 2 2-4 Part Number 000 001114 Large Cap acity Ice Storage Bin Dimensions 30 INCH (76 CM) 48 INCH (122 CM) & 60 INCH (152 C M) 34” (86.4 cm) 25.25” (64.1 cm) 6” (15.2 cm) A B 43.6” (1 10.81 cm) ! Warning All Manitowoc ice machines require the ice storage system (bin, dispenser , etc.) to incorporate an i[...]

  • Page 15

    Section 2 Installation Instructions Part Number 000001114 2-5 Remote Condenser Dimensions JC0495/JC0895/JC1095/J C1395 JC1895 SV1297 SV1301[...]

  • Page 16

    Installation Instru ctions Section 2 2-6 Part Number 000 001114 Location of Ice Machine The location selected for the ice m achine must m eet the following criteria. If any of these criteria ar e not met, select another location. • The location must be free of airborne an d other contamin ants. • The air t emperatur e must be at least 35° F (1[...]

  • Page 17

    Section 2 Installation Instructions Part Number 000001114 2-7 Leveling the Ice Storage Bin 1. Screw the lev eling leg s on to the bott om of th e bin . 2. Screw the foot of each leg in as far as possible . 3. Move the bin into it s final position. 4. Level the bin to assure that the bin door clo ses and seals properly . Use a level on top of the bi[...]

  • Page 18

    Installation Instru ctions Section 2 2-8 Part Number 000 001114 Electrical Service GENERAL VO L T A G E The maximum allowable voltage var iation is ±10% of the rated volt age at ice machine star t-up (when the electrical load is highest). FUSE/CIRCUIT BREAKER A separa te fuse/circuit brea ker must be provided for each ice machine. Circuit br eaker[...]

  • Page 19

    Section 2 Installation Instructions Part Number 000001114 2-9 Q320/370/420 Ice Machines Q280 - Q1000 Ice Machines Ice Machine Vo l t a g e Phase Cycle Air-Cooled Wa t e r C o o l ed Maximum Fuse/ Circuit Breaker Minimum Circuit Amps Maximum Fuse/ Circuit Breaker Minimum Circuit Am p s Q320 1 15/1/ 60 15 11 . 2 15 10.5 208-230/1/60 15 4.8 15 4.2 230[...]

  • Page 20

    Installation Instru ctions Section 2 2-10 Part Number 000 001114 Self-Cont ained Electri cal W iring Connections SELF CONT AINED ICE MACHINE 1 15/1/60 OR 208-230/1/60 SELF CONT AINED ICE MACHINE 208-230/3/60 SELF CONT AINED ICE MACHINE 230/1/50 ! Warning These diagrams are not in tended to show prope r wire routing, wire sizin g, disconnects, etc.,[...]

  • Page 21

    Section 2 Installation Instructions Part Number 000001114 2-11 Remote Electrical Wiring Connections REMOTE ICE MACHINE WITH SINGLE CIRCUIT MODEL CONDENSER 1 15/1/60 OR 208-230/1/60 REMOTE ICE MACHINE WITH SINGLE CIRCUIT MODEL CONDENSER 208-230/3/60 OR 380- 415/3/50 REMOTE ICE MACHINE WITH SINGLE CIRCUIT MODEL CONDENSER 230/1/50 ! Warning These diag[...]

  • Page 22

    Installation Instru ctions Section 2 2-12 Part Number 000 001114 W ater Supply and Drain Requirements W ATER SUPPLY Local water co nditions may require trea tment of the water to inh ibit scale for mation, filter se diment, and remove chlor ine odor and t aste. W ATER INLET LINES Follow these guidelines to inst all water inlet lines: • Do not con[...]

  • Page 23

    Section 2 Installation Instructions Part Number 000001114 2-13 W ATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS T ypical W ater Supply Drain Installation ! Caution Plumbing must conform to state and local codes. Locatio n Wa t e r Tem p er a t u r e W ater Pressure Ice Machine Fitting T ubing Size Up to Ice Machine Fitting Ice Making W ater Inlet 33[...]

  • Page 24

    Installation Instru ctions Section 2 2-14 Part Number 000 001114 Remote Condenser/Line Set Inst allation REMOTE ICE MACHINES REFRIGERANT CHARGE Each remote ice mach in e sh ips from the factory with a refrigerant charge approp riate for installation with line sets of up to 50' (15.2 5 m). The serial tag on the ice machine ind icates the ref ri[...]

  • Page 25

    Section 2 Installation Instructions Part Number 000001114 2-15 GENERAL Condensers must be mounted horizont ally with the fan motor on top. Remote condenser inst allations consist of vertical and horizont al line set s between the ice machine and the condenser . When combined, they must fit within approved specifications. The following guidelines, d[...]

  • Page 26

    Installation Instru ctions Section 2 2-16 Part Number 000 001114 CALCULATING REMO TE CONDENSER INSTALLATION DIST ANCES Line Set Length The maximum length is 100' ( 30.5 m). The ice machine compressor must have the pr op er oil return. The rece ive r is des i gn ed to ho ld a ch ar ge sufficie nt to operate the ice machine in ambient temperatur[...]

  • Page 27

    Section 2 Installation Instructions Part Number 000001114 2-17 LENGTHENING OR REDUCING LIN E SET LENGTHS In most cases, by routing the line set properly , shortening will not be necessar y . When shortening or lengthening is require d, do so before connecting th e line set to the ice machine or the remote condenser . This prevents the loss of refri[...]

  • Page 28

    Installation Instru ctions Section 2 2-18 Part Number 000 001114 Remote Ice Machine Usage with Non- Manitowoc Multi-Circuit Condensers W ARRANTY The sixty (6 0) month com pressor wa rranty , including thirty six (36) month labor re placement warranty , shall not apply when the remote ice ma chine is not inst alled within the remote specifications. [...]

  • Page 29

    Section 2 Installation Instructions Part Number 000001114 2-19 NON-MANITOWOC MULTI-CIRCUIT CONDE NSER SIZING CHART T y pical Single Circuit Remote Condenser Inst allation Ice Machine Model Refrigerant Heat of Rejection Internal Condenser Vo l u m e ( c u f t ) Design Pressure Quick Connect S tubs- Male Ends Head Pressure Control Va l v e Ty p e Cha[...]

  • Page 30

    Installation Instru ctions Section 2 2-20 Part Number 000 001114 Inst allation Check List Is the Ice Machine lev el? Has all of the internal p acking been removed ? Have all of the e lectrical and water con nections been made? Has the supply volt age been tested and checke d against the rating on the name plate ? Is there proper clear ance around t[...]

  • Page 31

    Section 2 Installation Instructions Part Number 000001114 2-21 Before St arting the Ice Machine All Manitowoc ice machines are factory-operate d and adjusted before ship ment. No rmally , new ins tallations do not require any adjustment. T o ensure proper operation, fo llow the Operational Checks in Section 3 of this manual. S tarting the ice machi[...]

  • Page 32

    Installation Instru ctions Section 2 2-22 Part Number 000 001114 THIS P A GE INTENTIO NALL Y LEFT BLANK[...]

  • Page 33

    Part Number 0000 01114 3-1 Section 3 Ice Machine Operation Component Id entification Figure 3-1. Component Ident ification (T ypical Q450 Shown) WATER COOLED MODEL CONDENSER WAT ER REGULATING VALVE WATER CONDENSER ICE THICKNESS PROBE EV APO R ATO R HIGH PRESSURE CUT OUT/ MANUA L RESET (When applica ble) WATER CURTAIN WATER TROUGH ICE/OFF/CLEAN SWIT[...]

  • Page 34

    Ice Machine Operation Section 3 3-2 Part Number 0000 01114 Self-Cont ained Air- and W ater-Cooled Q200/Q280/Q320/Q370/Q4 20/Q450/Q600/Q800/Q1000/Q1300/Q1600/Q1800 INITIAL ST ART-UP OR ST ART-U P AF TER AUTOMATIC SHUT-OFF 1. W ater Purg e Before the compresso r start s, the water pump and water dump solenoid are energ ized for 45 seconds, to complet[...]

  • Page 35

    Section 3 Ice Machine Operation Part Number 0000 01114 3-3 HARVEST SEQUENCE 5. W ater Purg e The water pump co ntin u es to run , an d th e wat er dump valve energizes for 45 seconds to pur ge the water in th e sump trough. The water fi ll valve energizes (turns on) and de-energizes (turns of f) st rictly by time. The water fill valve energizes for[...]

  • Page 36

    Ice Machine Operation Section 3 3-4 Part Number 0000 01114 Remote Q450/Q600/Q800/Q1000/Q1300/Q1600/Q1800 INITIAL ST ART-UP OR ST ART-U P AF TER AUTOMATIC SHUT-OFF 1. W ater Purg e Before the compresso r start s, the water pump and water dump solenoid are energ ized for 45 seconds, to completely purge the ice ma chine of old water . This feature ens[...]

  • Page 37

    Section 3 Ice Machine Operation Part Number 0000 01114 3-5 HARVEST SEQUENCE 5. W ater Purg e The water pump co ntin u es to run , an d th e wat er dump valve energizes for 45 seconds to pur ge the water in th e sump trough. The water fi ll valve energizes (turns on) and de-energizes (turns of f) st rictly by time. The water fill valve energizes for[...]

  • Page 38

    Ice Machine Operation Section 3 3-6 Part Number 0000 01114 Operational Checks GENERAL Manitowoc ice machines are factory-operated and adjusted before shipmen t. No rmally , new installations do not require any adjustment. T o ensure prop er operation , always follow the Operational Checks: • when st arting the ice machine for the first time • a[...]

  • Page 39

    Section 3 Ice Machine Operation Part Number 0000 01114 3-7 HARVEST SEQUENCE W ATER PURGE The harvest sequence water purge ad justment may be used when the ice mach in e is hoo ke d up to sp ecia l water systems, such as a de-ionized water treatment system. • The harv est sequence wa ter purge may be set to 15, 30, or 45 seconds. • During the ha[...]

  • Page 40

    Ice Machine Operation Section 3 3-8 Part Number 0000 01114 THIS P A GE INTENTIO NALL Y LEFT BLANK[...]

  • Page 41

    Section 4 Maintenance Part Number 000001114 4-1 Section 4 Maintenance Interior Cleani ng and Sanitizing GENERAL Clean and san itize the ice machine every six month s for efficient oper ation. If the ice machine requires more frequent cleaning and saniti zing, consu lt a qualified service company to test the water quality and recommend appropria te [...]

  • Page 42

    Maintenance Section 4 4-2 Part Number 000001114 B. Remove the ice thickne ss probe • Compress the hing e pin on th e to p of th e ice thickness probe. Ice Thickness Probe Re moval • Pivot the ice thickne s s probe to disengage one pin then the other . The ice thickness probe can be cleaned and sanitized at this point without complete removal. I[...]

  • Page 43

    Section 4 Maintenance Part Number 000001114 4-3 D. Remove the white vinyl water distribut ion tubing • Disconnect the hose from the water pum p outlet. • Disconnect the hose from the dump valve (the tubing pressure fits - pull tubing into evapor ator compartment). E. Remove the water pump • Disconnect the water pump power cord. W ater Pump Re[...]

  • Page 44

    Maintenance Section 4 4-4 Part Number 000001114 Ste p 9 While component s are soaking, use 1/2 of the cleaner/water solution to cle an all foodzone surfaces of the ice machine and bin (o r dispe nser). Use a nylon brush or cloth to thoroughly clean the followin g ice machine areas: • Side walls • Base (bottom of the water trough) • Interior o[...]

  • Page 45

    Section 4 Maintenance Part Number 000001114 4-5 Ste p 16 The ice machine will stop after the sanitize cycle (approximately 30 minutes). Place the toggle switch in the OFF position and disconnect po wer to the ice machine. Ste p 17 Repeat step 6 for hand sanitizing. Ste p 18 Mix a solution of sanitizer and warm water . Ste p 19 Use 1 /2 of the sa ni[...]

  • Page 46

    Maintenance Section 4 4-6 Part Number 000001114 ADDITIONAL COMPONENT REMOVAL The following component s may be removed for easier access in some installations or they may need to be removed and clean ed to correct an operational problem. W ater Inlet V alve The water inlet valve norma lly does not require removal for cleaning. Refer to Sectio n 5 fo[...]

  • Page 47

    Section 4 Maintenance Part Number 000001114 4-7 Dump V alve Disassembly SPRING PLUNGER DIAPHRAM V AL VE BODY COIL MOUNTING BRACKET NYLON GASKET[...]

  • Page 48

    Maintenance Section 4 4-8 Part Number 000001114 Ice Machine Inspection Check all water fittings and lines f or leaks. Also, make sure the refrigeration tubi ng is not rub bing or vibrating against other tubing, pa nels, etc. Do not put anything (boxes, etc.) on the sides or back of the ice machine. There must be adequ ate airflow through and around[...]

  • Page 49

    Section 4 Maintenance Part Number 000001114 4-9 4. S traighten any bent condenser fins with a fin comb. Straight en Bent Condenser Fins 5. Carefully wipe of f the fa n blades and motor with a soft cloth . Do not bend the fan blades. If the fan blades are exce ssively dirty , wash wit h warm, soapy water and rinse thoroughly . W ater-Cooled Condense[...]

  • Page 50

    Maintenance Section 4 4-10 Part Number 000001114 Removal from Service/Winterization GENERAL S pecial precautions must be taken if the ice machine is to be removed from service for an exte nded period of time or exp osed to am bient temp eratures of 32°F (0°C ) or below . Follow the applicable pro c edure below . SELF-CONT AINED AIR-COOLED ICE MAC[...]

  • Page 51

    Part Number 000001114 5-1 Section 5 Before Calling for Service Checklist If a problem arises during operation of your ice machine, follow the checklis t below before calling service. Routine adjustment s and maintenance procedur es are not cove red by the warran ty . Problem Possible Cau se T o Correct Ice machine does not operate. No electrical po[...]

  • Page 52

    Before Calling for Service Section 5 5-2 Part Number 000 001114 Safety Limit Feature In addition to the standard sa fety controls, such as the high pressure cutout, your Manitowoc ice machine features built-in safety lim its which will stop the ice machine if conditions arise which could cause a ma jor component failure. Before calling for service,[...]

  • Page 53

    Section 5 Before Calling for Service Part Number 000001114 5-3 THIS P A GE INTENTIO NALL Y LEFT BLANK[...]

  • Page 54

    Before Calling for Service Section 5 5-4 Part Number 000 001114 THIS P A GE INTENTIO NALL Y LEFT BLANK[...]

  • Page 55

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  • Page 56

    MANITOWOC ICE, INC. Web Site - www .manitowocice.com © 2006 Manitowoc Ice, Inc. Manitowoc Foodservice International S.A.S. 18 Chemin de Charbonnières F-69132 Ecully Cedex Téléphone : +33 (0)4 72 18 22 50 Fax : +33 (0)4 72 18 22 60 Site Web – www .manitowocice.com Manitowoc Ice, Inc. 21 10 South 26th Street P .O. Box 1720 Manitowoc, WI 54221-1[...]