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Marley Engineered Products 2438 manual

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Table of contents for the manual

  • Page 1

    READ & SA VE THESE INSTRUCTIONS MODELS 2438, 3038R & 3638R WHOLE HOUSE VENTILA T ORS CEILING INST ALLA TION ONL Y NOTE: MODELS 3038R AND 3638R ARE A V AILABLE FOR CEILING AND W ALL INST ALLA TION. W ARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS F AN WITH ANY SOLID-ST A TE SPEED CONTROL DEVICE. INTRODUCTION Y our Whol[...]

  • Page 2

    IMPORT ANT SAFETY INSTRUCTIONS W ARNING: TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS, OBSER VE THE FOLLOWING: 1. Do not use this fan with any Solid-State Speed Control Device. 2. Use this unit only in the manner intended by the manufacturer . If you have questions, contact the manufacturer . 3. Before servicing or cleaning thi[...]

  • Page 3

    (1/2 A X B = AREA Sq. Ft.) GABLE EXHAUST (A X B = AREA Sq. Ft.) EA VE EXHAUST (A X B = AREA Sq. Ft.) GABLE EXHAUST A TTIC AIR INT AKE AND DISCHARGE Y our Whole House V entilator will be discharging a large volume of air into the attic every minute. Provisions must be made to allow this air to escape to the outside. The sketches below illustrate sev[...]

  • Page 4

    3 CEILING INST ALLA TION — MODEL 3038 USED WITH AN A3024 SHUTTER ONL Y NO FRAMING OR CUTTING OF JOISTS REQUIRED FOR 16” O.C. JOISTS. F AN LOCA TION AND MOUNTING STEP 1 - Fan should be located in center of house, preferably in hallway or corridor . This will allow air to be drawn from all parts of living space. (See Fig. 1). Determine tentative [...]

  • Page 5

    4 FOR CEILINGS WITH JOISTS ON 16 ” CENTERS MODEL A3024 SHUTTER FOR CEILINGS WITH JOISTS ON 24 ” CENTERS MODEL A3024 SHUTTER FIG. 4 FIG. 5 FIG. 6 FIG. 7 EXISTING 2 X 6 JOISTS (DO NOT CUT!) EXISTING 2 X 4 JOISTS (DO NOT CUT!) EXISTING 2 X 6 JOISTS (DO NOT CUT!) EXISTING 2 X 4 JOISTS (DO NOT CUT!) 2 X 2 X 40 FILLERS 2 X 6 FRAMING 2 X 6 FRAMING 2 X[...]

  • Page 6

    In attic reassemble channels and housing with the original bolts and lockwashers. T ighten these bolts securely . STEP 5B - With fan in attic remove adhesive backing from 1/2 ” x 1/2 ” gasket material and attach to the two bottom flanges of fan which will rest on the joists. (Fig. 10.) Install grommet in bracket (Fig. 10) and attach on each end[...]

  • Page 7

    SHUTTER INST ALLA TION STEP 7 - Unpack Model A3024 shutter and read instructions included. Note that the first part of the shutter instructions refer to cutting the shutter hole, which you have already done, and so they may be disregard- ed. Follow the remaining instructions to adjust springs so that shutters open and close freely . (See Fig. 12.) [...]

  • Page 8

    7 CEILING INST ALLA TION — ALL OTHER MODELS F AN LOCA TION & MOUNTING STEP 1 - Fan should be located in center of house, preferably in hallway or corridor . This will allow air to be drawn from all parts of living space. (See Fig. 1.) STEP 2 - Lightly mark a square opening on ceiling (with pencil) where shutter is to be located. Select open- [...]

  • Page 9

    8 FOR CEILINGS WITH 2 X 4 JOISTS ON 16 ” CENTERS Determine which ceiling joists are to be cut per STEPS 2 & 3. Locate your fan size below and follow specific instructions. FIG. 5 FIG. 6 FIG. 7 MODEL 2438 MODEL 3038R WITH MODEL 3230 SHUTTER MODEL 3638R 2 X 6 FRAMING 2 X 6 FRAMING 2 X 6 FRAMING 2 X 2 FILLER Cut ceiling joists to allow 2 x 6 fra[...]

  • Page 10

    9 FOR CEILINGS WITH 2 X 4 JOISTS ON 24 ” CENTERS Determine which ceiling joists are to be cut per STEPS 2 & 3. Locate your fan size below and follow specific instructions. FOR CEILINGS WITH 2 X 6 JOISTS ON 24 ” CENTERS Determine which ceiling joists are to be cut per STEPS 2 & 3. Locate your fan size below and follow specific instructio[...]

  • Page 11

    10 BROWN WHITE BLACK WHITE (COM) RED (LOW) RED (LOW) BLUE (MED) BLACK (HI) BLUE (MED) BLACK (HI) SHUTTER INST ALLA TION STEP 6 - Unpack shutter and read instructions included. Carefully follow these instructions to adjust the spring tension on your shutter . Make sure the shutter opens and closes freely . STEP 7 - Insert shutter into opening from b[...]

  • Page 12

    11 120V , 60 HZ FIG. 15 F AN MOTOR OUTLET BOX CONTROL OUTLET BOX GND. SCREW BLACK (HI) BLUE (MED) MOTOR RED (LOW) BLACK (HI) BLUE (MED) RED (LOW) WHITE (COM) CONTROL BLACK BROWN 120V SUPPL Y A V AILABLE A T CONTROL WHITE STEP 4 - After determining which diagram applies, pull wires to fan. Be sure to secure cable at fan to pre- vent it being caught [...]

  • Page 13

    12 STEP 5 — Position fan on frame and secure with (4) wood or lag screws (number 12 x 1 1/2 ” preferred) through holes drilled in STEP 4. FIG. 4 FIG. 5 SEE CHART DOUBLE 2 X 6 HEADER 2 X 4 FRAMING SECURE UNIT IN PLACE WITH 2 ” X 2 ” FURRING STRIPS INSIDE. SECURE UNIT IN PLACE OUTSIDE WITH MOULDING STEP 6 — Unpack shutter and read the instr[...]

  • Page 14

    13 ACCESSOR Y CONTROL MODEL 1012A Timer Switch may be used to control the fan, if it is desirable to run the fan after retiring at night. T ime switch can be set manually to run up to 12 hours, turning fan off automatically at the pre-set time. OPERA TING HINTS AND SUGGESTIONS 1. Never operate your Whole House V entilator with all outside doors and[...]

  • Page 15

    14 REF . DESCRIPTION QTY . MODEL NO. USED ON 13 3 ” V -Belt, FHP 4L330 1 2438 33 ” V -Belt FHP 4L370 1 3038, 3038R 44 ” V -Belt FHP 4L440 1 3638, 3638R 2 Sheave, 4 ” OD Motor 1 2438 Sheave, 3.5 ” OD Motor 1 3038, 3038R Sheave, 3 ” OD Motor 1 3638, 3638R 3 Sheave, 5 ” OD Motor 1 2438 Sheave, 6 ” OD Motor 1 3038, 3038R Sheave, 7 ” O[...]

  • Page 16

    LIMITED W ARRANTY Dear Customer , Thank you for your interest in Marley Engineered Products products. We ’ re sure you will enjoy its benefits for many years to come. Please take a minute to fill out the following information and keep it in your permanent records. Da te P urc has ed D ate In sta lle d Model Number Serial Number LIMITED WARRANTY T[...]