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Master Lock MGY5000C manual

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Table of contents for the manual

  • Page 1

    POR T ABLE DIESEL GENER A T OR OWNER’S OPERA TION AND INST ALLA TION MANUAL R IMPORTANT: Read and understand this manual before operating or servicing generator. Improper use of generator can cause serious injury. Keep this manual for future reference. Generator Model: MGY5000C 1 2 0 O N L Y F U L L P O W E R 1 2 0 /2 4 0 V S E LE C TO R R U N ST[...]

  • Page 2

    2 107359 POR T ABLE DIESEL GENERA TOR R 1. Diesel fuel presents a hazard of fire. Diesel fuel is flammable. •K eep fuel out of children’ s reach. • Refuel generator in a well-vented area. Do not fill fuel tank in the dark. Do not refuel while engine is run- ning. Unhook all electrical loads and shut of f engine before refueling. • Do not ov[...]

  • Page 3

    3 107359 OWNER’S MANUAL 9. Only a qualified electrical service per - son should service and repair generator . • Generator produces high voltage. Use extreme caution when working on electrical parts. • W hen w orking on generator , avoid hot muf fler , exhaust manifold, and engine parts. Se vere b urns may occur . • Do not work on generator[...]

  • Page 4

    4 107359 POR T ABLE DIESEL GENERA TOR R GENERA TOR FEA TURES OIL ALERT SYSTEM The oil alert system protects the engine from low oil damage. This system automatically shuts down the engine and prevents engine restarting if the oil level falls too low. If this system shuts down the engine, the engine will not start until you add oil. Add oil to engin[...]

  • Page 5

    5 107359 OWNER’S MANUAL FULL POWER SELECTOR SWITCH The full power selector switch is on the control panel. The switch has two positions: 120 VOLT ONLY, and 120/240 VOLT. 120 VOLT ONLY: This position sends full power to the 120V receptacles only. 240V power is not available. Use this position when powering 120V items only. 120/240 VOLT: This posit[...]

  • Page 6

    6 107359 POR T ABLE DIESEL GENERA TOR R FUEL WARNING: Diesel fuel pre- sents a hazard of fire. Diesel fuel is flammable. • Keep fuel out of children’s reach. • Refuel generator in a well- vented area. Do not fill fuel tank in the dark. Do not refuel while engine is running. Unhook all electrical loads and shut off engine before refueling. •[...]

  • Page 7

    7 107359 OWNER’S MANUAL Figure 10 - Battery Hold-Down System Battery Mounting Bracket Battery Hook Bolt Nut Starter Solenoid Figure 8 - Connecting Red, Positive (+) Battery Cable to Starter Solenoid on Engine Figure 9 - Connecting Black, Negative (-) Battery Cable to Engine Block Red, Positive (+) Battery Cable Black, Negative (–) Battery Cable[...]

  • Page 8

    8 107359 POR T ABLE DIESEL GENERA TOR R ST ANDBY INST ALLA TION TO HOME OR BUILDING WARNING: Have standby in- stallation performed by a skilled, licensed electrician. Do not let anyone else wire into a utility circuit. Personal injury, equip- ment damage, or damage to home could occur. IMPORTANT: This generator will not power your entire home. Most[...]

  • Page 9

    9 107359 OWNER’S MANUAL Running Starting Equipment Watts Watts 1/2" Drill 1000 1250 Toaster 1200 1200 Coffee maker 1200 1200 Skillet 1200 1200 14" Chain saw 1200 1500 Water well pump (1/2 hp) 1000 3000 Hot plate/range (per burner) 1500 1500 10" Table saw 2000 6000 Water heater 5000 5000 Running Starting Equipment Watts Watts Light [...]

  • Page 10

    10 107359 POR T ABLE DIESEL GENERA TOR R PRESTART Operate generator on a firm, dry, and clean surface. The surface must be level. Protect generator from heavy dust, sand, dirt, rain, or snow. Do not locate generator near standing water and snow. Make sure area is well-vented. WARNING: Only responsible adults should use generator. Never let anyone o[...]

  • Page 11

    11 107359 OWNER’S MANUAL B. Recoil Starter I. Slo wly pull starter rope until you feel strong resistance. Gently re- turn starter rope to engine. II. Push decompression lev er all the wa y down (see Figure 17). Decom- pression le ver will stay in this po- sition until you pull starter rope. III. Firmly grasp starter grip with both hands. Remov e [...]

  • Page 12

    12 107359 POR T ABLE DIESEL GENERA TOR R WARNING: Only a qualified electrical service person should service and repair generator. Use only factory approved replacement parts. POSSIBLE CAUSE 1. Defecti ve capacitor 2. W inding short circuit or loose connections 3. Defective rotor diode 4. Loss of residual magnetism 1. Engine speed too low 2. Clogged[...]

  • Page 13

    13 107359 OWNER’S MANUAL WIRING DIAGRAMS Figure 21 - Alternator Wiring Diargram Resistance in Ohms Stator Stator Rotor Rotor Capacitor, Main Auxiliary Primary Secondary MFD Diodes (2) Model Winding * Winding ∆ Winding † Winding † 450 Volt 800 Volt MGY5000C 0.54 1.38 0.61 2.29 50 70 Amp ELECTRICAL COMPONENT SPECIFICA TIONS * Connect T2 (gree[...]

  • Page 14

    14 107359 POR T ABLE DIESEL GENERA TOR R SER VICING THE ENGINE For Yanmar engine replacement parts, con- tact Parts Company of America at 1-800- 323-0620. Yanmar engine servicing should be handled by your nearest authorized Yanmar engine service firm. Contact Yanmar at 1-714-630-9415 for nearest au- thorized Yanmar engine service firm. TECHNICAL SE[...]

  • Page 15

    15 107359 OWNER’S MANUAL This list contains replaceable parts used in your generator. When ordering parts, fol- low the instructions listed under Replace- ment Parts on page 14- of this manual. ILLUSTRA TED PA R TS LIST ALTERNATOR ASSEMBLY 1 6 2 10 12 15 16 17 13 14 18 19 20 21 22 9 24 23 3 9 8 4 7 5 11 25 KEY PART NO. NUMBER DESCRIPTION QTY. 099[...]

  • Page 16

    16 107359 POR T ABLE DIESEL GENERA TOR R This list contains replaceable parts used in your generator. When ordering parts, fol- low the instructions listed under Replace- ment Parts on page 14 of this manual. ILLUSTRA TED PA R TS LIST FUEL TANK AND ROLL CAGE KEY PART NO. NUMBER DESCRIPTION QTY. 1 099935-01 Fuel Tank Assembly 1 2 HC4-6C Screw, 1/4-2[...]

  • Page 17

    17 107359 OWNER’S MANUAL This list contains replaceable parts used in your generator. When ordering parts, fol- low the instructions listed under Replace- ment Parts on page 14 of this manual. ILLUSTRA TED PA R TS LIST CONTROL PANEL * Includes fastening hardware † Includes reference numbers 1 through 15 KEY PART NO. NUMBER DESCRIPTION QTY. 1 10[...]

  • Page 18

    18 107359 POR T ABLE DIESEL GENERA TOR R This list contains replaceable parts used in your generator. When ordering parts, fol- low the instructions listed under Replace- ment Parts on page 14 of this manual. ILLUSTRA TED PA R TS LIST SWITCH CONTROL BOX KEY PART NO. NUMBER DESCRIPTION QTY. 1 101037-01 Switch control box 1 2 22721000 Low oil light 1[...]

  • Page 19

    19 107359 OWNER’S MANUAL NOTES _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _____________________________[...]

  • Page 20

    KEEP THIS WARRANTY W ARRANTY INFORMA TION Always specify model and serial numbers when communicating with the factory. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied. Note: The five-year limited warranty bel[...]