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Maytag 16010107 manual

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Table of contents for the manual

  • Page 1

    Mayt ag Gemini™ Range Service Manual 16010107 Issued 10/00[...]

  • Page 2

    ©2000 Maytag Appliances Sales Company 16010107 Introduction i INTRODUCTION The manual is printed in a loose format and is divided into sections relating to a general group of components and/or service procedures. Each section is further subdivided to describe a particular component or service procedure. The subdividing of the subject matter , plus[...]

  • Page 3

    ©2000 Maytag Appliances Sales Company 16010107 Introduction ii[...]

  • Page 4

    ©2000 Maytag Appliances Sales Company 16010107 Contents iii CONTENTS INTRODUCTION ............................................................................................................................... i CONTENTS ................................................................................................................................[...]

  • Page 5

    ©2000 Maytag Appliances Sales Company 16010107 Contents iv SURF ACE ELEMENT SWITCH .................................................................................................. 4-4 DUAL ELEMENT SWITCH ......................................................................................................... 4-4 ELECTRICAL CONNECTIONS/VOL T AGE [...]

  • Page 6

    ©2000 Maytag Appliances Sales Company 16010107 Section 1. General Information 1-1 SECTION 1. GENERAL INFORMA TION Bake : There will be two separate bake keys, one for each oven. When the upper oven is chosen there will be a rapid preheat activated which turns both elements on. If the lower oven is selected the elements will cycle at the normal rat[...]

  • Page 7

    ©2000 Maytag Appliances Sales Company 16010107 Section 1. General Information 1-2[...]

  • Page 8

    ©2000 Maytag Appliances Sales Company 16010107 Section 2. Electrical Components & T esting 2-1 SECTION 2. ELECTRICAL COMPONENTS & TESTING ELECTRICAL TEST EQUIPMENT The equipment required to service Maytag products depends largely upon the condition you encounter . Locating a malfunction will often require the use of electrical testing equi[...]

  • Page 9

    ©2000 Maytag Appliances Sales Company 16010107 Section 2. Electrical Components & T esting 2-2[...]

  • Page 10

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-1 SECTION 3. COMPONENT ACCESS EXPLODED VIEW[...]

  • Page 11

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-2 As a general rule, the appliance should AL W A YS be disconnected from power source before servicing appliance or replacing component parts. Failure to disconnect the power increases the likelihood that a servicing error or mistake will result in serious or fatal i[...]

  • Page 12

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-3 Bake Element Element W attage: 208/240 volts @ 2250/3000 watts. Approximately 19 Ω The bake function controls the Bake and Broil heating elements. During a Bake cycle, the Broil element will be on 6 seconds of a 60-second duty cycle, and then the Bake element will[...]

  • Page 13

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-4 Also shown here are the screws that secure the bake and broil elements. Oven Cavity Components (Electric) Open or remove the oven door . The following components are accessible: • Racks • Oven Sensor • Broil Element • Convect Fan Cover • Bake Element Conv[...]

  • Page 14

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-5 After the convect fan mounting plate is removed, motor connectors, motor , motor mount and insulation is accessible. Motor connectors are also exposed by removing the back panel (see range back removal). The convect fan blade is attached to the motor ’s “D” s[...]

  • Page 15

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-6 ELECTRONIC CLOCK AND OVEN CONTROL T o Gain Access T o Electronic Oven Control 1. Disconnect the appliance from power source before servicing. 2 . Remove two screws securing backguard panel to the end caps. 3 . Remove two (2) screws securing backguard panel to backg[...]

  • Page 16

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-7 Signal Lights Range is equipped with two signal lights to indicate when a surface element is on. The light will remain on until the element is turned off. After a cooking operation, be sure element and signal light is off. The signal lights are located on the backg[...]

  • Page 17

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-8 HI-LIMIT THERMOST A T The HI-Limit Thermostat is mounted to range main back. The purpose of this thermostat is to break line voltage to oven control in case of a runaway temperature. Range may be removed from cabinetry for rear serviceability . Thermostat Replaceme[...]

  • Page 18

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-9 seated on the hinges. Push down on the top corners of the door to completely seat door on hinges. Door should not appear crooked. NOTE: The oven door on a new range may feel “spongy” when it is closed. This is normal and will decrease with use. T o Disassemble [...]

  • Page 19

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-10 LOWER DOOR T o Replace Lock Assembly 1. Disconnect the appliance from power source before servicing . 2 . Open oven door or remove for convenience. 3 . Remove main top and slide forward. Disconnect wire harness. (See T op Removal). 4. Lif t top off and lay aside s[...]

  • Page 20

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-11 3 . Remove main top and slide forward. Disconnect wire harness. (See T op Removal). LOWER LA TCH ASSEMBL Y 1. Disconnect the appliance from power source before servicing. 2 . Remove main top as outlined in main top removal. 3 . Remove the screws securing the side [...]

  • Page 21

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-12 Note: The door hinges are colored coded for ease in installation. The upper spring hook is gold and the lower spring hook is white. LEVELING LEGS Some floors are not level. For proper baking, your range must be level. Leveling legs are located on each corner of th[...]

  • Page 22

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-13 Lower Oven • Is equipped with two RollerGlide™ racks. T o remove oven racks: • Pull rack straight out until it stops at the lock-stop position; lift up on the front of the rack and pull out. • For lower oven racks, pull both the rack glide and rack base ou[...]

  • Page 23

    ©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-14 NOTES[...]

  • Page 24

    ©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-1 SECTION 4. ELECTRICAL TOASTING CIRCUIT (Upper Oven Only) T o Access Bake Element: Upper Oven Only 1 . Disconnect power from unit before servicing. 2 . Remove door for more accessibility . 3. Remove 2 screws securing bake element to back of oven cavity . 4 . Gently pull elemen[...]

  • Page 25

    ©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-2 SURF ACE ELEMENTS - CERAN V erify there is proper voltage applied to the oven (the range may have blown a fuse or circuit breaker). A quick check is to see if the other elements heat. If not, check the voltage at the electrical outlet and check to see that the power cord is w[...]

  • Page 26

    ©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-3 TE M P E R A TUR E R E SIST A NC E 100 Degr ees F 1143 Ohm s 200 Degr ees F 1350 Ohm s 300 Degr ees F 1553 Ohm s 350 Degr ees F 1654 Ohm s 400 D egrees F 175 3 O hm s 500 Degr ees F 1949 Ohm s 600 Degr ees F 2142 Ohm s 700 Degr ees F 2331 Ohm s 800 Degr ees F 2516 Ohm s 900 D[...]

  • Page 27

    ©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-4 TRANSFORMER, STEPDOWN (12V) Electrical Ratings: Input V oltage: 120 V olts Operating Frequency 60 Hz Output V oltage: 7-12 V AC SURF ACE ELEMENT SWITCH at 10W Load 1 1.6 ± .2 V AC at 20W Load 1 1.1 ± .3 V AC DUAL ELEMENT SWITCH[...]

  • Page 28

    ©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-5 ELECTRICAL CONNECTIONS/VOL T AGE Range Amperage: The total range wattage is stamped on model plate in kilowatts, (kilowatt = 1,000 watts) to determine amperage for fuse or circuit breaker: • Check incoming voltage at range main terminal block (pigtail) see illustration. •[...]

  • Page 29

    ©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-6 NOTES[...]

  • Page 30

    ©2000 Maytag Appliances Sales Company 16010107 Section 5. T roubleshooting 5-1 SECTION 5. TROUBLESHOOTING GEMINI DOUBLE OVEN CONROLS The control is activated via a membrane switch which contains the function pads and 10 key digi-pad. Data can be entered either by choosing the function and entering a value or by choosing the function and using the [...]

  • Page 31

    ©2000 Maytag Appliances Sales Company 16010107 Section 5. T roubleshooting 5-2 F AUL T CODES Fault Codes, Displayed in Upper T ime Digit s: There are three major fault codes that will be displayed in the time digits of the upper clock display to the left of the colon. Minor fault codes are displayed in the time digits to the right of the display c[...]

  • Page 32

    16010107 Section 5. T roubleshooting ©2000 Maytag Appliances Sales Company RELA Y BOARD Relay Board: The relay board will be equipped to operate the following outputs. Some shown can be optional. The Double Line Break (DLB) is located remotely , off board from the main control. Engineering Mode: Used to view the actual oven temperature for both ov[...]

  • Page 33

    ©2000 Maytag Appliances Sales Company 16010107 Section 5. T roubleshooting 5-4 • Check to be sure plug is securely inserted into receptacle. • Check or re-set circuit breaker . Check or replace fuse. • Check power supply . • Check if surface and/or oven controls have been properly set. • Check if oven door is unlocked after a self-clean [...]

  • Page 34

    ©2000 Maytag Appliances Sales Company 16010107 Section 5. T roubleshooting 5-5 • Check if oven controls have been properly set. • Check oven rack positions. • Broil element was not preheated. • Aluminum foil was incorrectly used. Never line the broiler insert with foil. • Oven door was closed during broiling. Leave the door open to the f[...]

  • Page 35

    16010107 Section 5. T roubleshooting ©2000 Maytag Appliances Sales Company REPLACEM EN T P A RT S PA R T N A M E PA R T N U M B E R M a i n T o p A ssem b l y (B la ck) 74004515 M a i n T o p A ssem b l y (W hi t e ) 74004516 H inge, O v en D o o r (E U R O ) 74003968 H inge, O v en D o o r U p p e r Gem i ni 74004523 S w i t ch, I nf i ni t e 260[...]

  • Page 36

    16010107 Section 5. T roubleshooting ©2000 Maytag Appliances Sales Company Fault Suspect F ailure Area Correction When Check ed F0 - 0 No F au l t No ne An yt i me F1-1 Runaway Cook Upper Oven Check the s ensor 1050-1 1 00 ohms, wiri ng, cont rol Every 6 se con ds t hat t h e cont r ol se es the l at c h unl oc ked . F1-2 Runaway Cook Lower O ven [...]

  • Page 37

    ©2000 Maytag Appliances Sales Company 16010107 Section 5. T roubleshooting 5-8 F aul t Sus pec t F ai l ure A rea C orr ec t i on W hen C hec ked F 3-1 S enso r U p p er Ov en Ohm S enso r (1050- 1100 oh m s ) @ r oom t e m pe ra t u re E v er y 6 seco nd s F 3-2 S enso r Lo w er Ov en O hm S enso r (1050 - 11 oh m s ) @ r oom t e m pe ra t u re E[...]

  • Page 38

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-1 SECTION 6. WIRING DIAGRAMS MER6550AA*, MER6550BA* Wiring Diagram[...]

  • Page 39

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-2 MER6550AA*, MER6550BA* Schematic Diagram[...]

  • Page 40

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-3 MER6550AC, MER6550BC* Wiring Diagram[...]

  • Page 41

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-4 MER6550AC*, MER6550BC* Schematic Diagram[...]

  • Page 42

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-5 MER6770AA*, MER6771AA*, MER6870AA*, MER6871AA*, Wiring Diagram[...]

  • Page 43

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-6 MER6770AA*, MER6771AA*, MER6870AA*, MER6871AA*, Schematic Diagram[...]

  • Page 44

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-7 MER6770AC*, MER6870AC* Wiring Diagram[...]

  • Page 45

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-8 MER6770AC*, MER6870AC* Schematic Diagram[...]

  • Page 46

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-9 MER6772BA*, MER6872BA* Wiring Diagram[...]

  • Page 47

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-10 MER6772BA*, MER6872BA* Schematic Diagram[...]

  • Page 48

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-11 MER6772BC*, MER6872BC* Wiring Diagram[...]

  • Page 49

    ©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-12 MER6772BC*, MER6872BC* Schematic Diagram[...]

  • Page 50

    Maytag Appliances Sales Company Customer Service 240 Edwards S treet, S.E. Cleveland, T ennessee 3731 1[...]