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Maytag PAV1000AW* manual

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Table of contents for the manual

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    16023083 © 1996 Maytag Corporation INTRODUCTION The information presented in this manual is printed in a loose format and is divided into sections relating to a general group of components and/or service procedures. Each section is further subdivided to describe a particular component or service procedure. Anything of a unique nature concerning th[...]

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    16023083 © 1996 Maytag Corporation INTRODUCTION ii[...]

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    16023083 © 1996 Maytag Corporation CONTENTS iii SECTION 1. INST ALLA TION ............................................................... 1 - 1 PRE-INSTALLATION REQUIREMENT .......................................................................... 1-1 Water Supply Requirements .......................................................................[...]

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    16023083 © 1996 Maytag Corporation CONTENTS iv SECTION 6. TRANSMISSION AND RELA TED COMPONENTS ........ 6 - 1 CENTER POST ASSEMBLY ........................................................................................ 6-2 BEARING AND SEAL HOUSING .................................................................................. 6-2 TUB SEAL ....[...]

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    16023083 © 1996 Maytag Corporation SAFETY NOTES PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO A VOID POSSIBLE EXPOSURE TO EXCESSIVE DANGER AND ELECTRICAL SHOCK: 1. Disconnect electrical supply before servicing machine. 2. If electricity is required for a test: (A) First, disconnect electrical supply; (B) Second, make any connections or[...]

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    16023083 © 1996 Maytag Corporation SAFETY NOTES v i[...]

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    16023083 © 1996 Maytag Corporation W ASHER WEIGHT Shipping - 185 pounds approximately Operating - 160 pounds approximately DIMENSIONS Width 2 7 " Depth 2 7 " Height to top of cabinet 35 3/4" Height to top of control panel 4 4 " Height with door open 53 1/2" FINISH Cabinet T op - powdered p aint Clothes Door - powdered pain[...]

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    16023083 © 1996 Maytag Corporation W A TER CYCLE LEVEL *AMPS Agitate-Regular Full T ub 10.4 Agitate-Slow Full T ub 7.6 Agitate-Regular Dry Tub 7.5 Spin-Regular Dry T ub 10.2 Spin-Slow Dry Tub 7.6 Pump Out-Regular Full T ub 10.8 Pump Out-Slow Full T ub 8.0 Setting Gallons *Depth *Basket Inches Perforations Mini 10.5 6 " 3 1/2" Medium 14.1[...]

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    16023083 © 1996 Maytag Corporation SPECIAL T OOLS All special tools are manufactured by Robinaire with the exception of the 35-2442 Brake Removal T ool and 35-2968 Sp anner Wrench - Basket Hub. These tools are privately manufactured for and stocked by Maytag Customer Service. NOTE: The tools listed below can be ordered from any authorized Mayt ag [...]

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    16023083 © 1996 Maytag Corporation SPECIAL T OOLS x[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-1 SECTION 6. TRANSMISSION AND RELA TED COMPONENTS This section will detail the servicing procedures on the transmission assembly which has splines formed on the agitator drive shaft. An "O" ring is installed on the shaft just above the center post to provide[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-2 CENTER POST ASSEMBL Y The center post assembly consists of a plastic center post. A nylon agitator bearing slips over the lower portion on the center post body . The center post assembly is secured to the basket hub assembly by the spin basket, and to the agitator s[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-3 TUB SEAL There are 2 T ub Seal designs, the original Face Seal and the new T riple Lip Seal introduced at series 17. Face Seal The tub Face Seal consists of the seal face and seal body . NOTE: All parts of the seal must be replaced if either of the sealing surfaces [...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-4 TUB SEAL REPLACEMENT : Should the tub seal begin to leak or develop excess seal drag, it must be replaced. The service replacement seal includes all the parts necessary to replace the entire seal. Be sure to replace all parts of the seal even if only one part is fou[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-5 onto the bottom of the hub. The purpose of the pulley and cam arrangement is to drive the clutch assembly during the agitate and spin cycle, and to disengage the brake assembly during the spin cycle. The drive pulley slips over the drive shaft and rests against a se[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-6 Spacer Brake Stator Original Thrust W asher Design[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-7 REMOV AL: 1. Disconnect the unit from the power source. 2. Tip the unit over and remove the drive belt. 3. Remove the dust cap from the under side of pulley . 4. Remove retaining ring and washer from end of drive shaft. 5. Firmly pull lower cam off the drive shaft s[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-8 BRAKE ASSEMBL Y The brake assembly is located inside the domed area of the suspension housing and consists of the following compo- nents: brake spring retainer , brake spring, rotor and lining assembly , and the brake stator . The brake assembly , as well as the snu[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-9 Min P ull ey Hub Ref ere nc e Max Pul ley Hub Ref ere nc e Ref ere nc e Cam Arrow[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-10 T ransmission Housing Crank Gear Output Pinion Cluster Gear Bearing Housing Drive T ube Input Shaft Lower Seal Agitator Shaft Rack Gear T ransmission Cover Rack Gear Carrier[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-11 TRANSMISSION HOUSING ASSEMBL Y The die-cast aluminum transmission housing has four studs pressed into its upper region. The studs provide mount- ing for the two crank and two cluster gears. The top cover is threaded into the lower housing. A sealant is used on the [...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-12 5. Slip the pipe and cap assembly over the drive shaft and up against the drive tube. 6. Using a puller with at least a 3 1/2 inch spread and sufficient reach to encompass the pipe and cap assem- bly , remove the lower bearing as- sembly . NOTE: When installing the[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-13 NOTE: Before starting these tests, the washer should be operated in the agita- tion cycle with hot water for about two (2) minutes, and then for two (2) min- utes in a spin cycle. This warms up the transmission oil and the spin drive train components. Available T o[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-14 If the reading is still over 4 inch pounds, the tub seal and/or spin bearing is bind- ing and should be replaced. If the available torque reading is below 18 inch pounds and the drag torque reading is not over 4 inch pounds, follow the procedure for checking the cl[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-15 NOTE: If the "O" ring is to be reused, be extremely careful not to damage it dur- ing the removal. Remove the center post, "O" ring and agitator once the drive train is back in place. The transmission assembly , when re- moved as described, will[...]

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    16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-16 Large T ub Cover Lock Alignment Indentation T ub Support Tu b Lef t Front T ub Brace TUB TO TUB SUPPORT ALIGNMENT[...]

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    16008333 © 1996 M aytag C orporation SECTION 8. CIRCUIT REVIEW 8-6 SECTION 2. WIRING INFORM ATION DLW231 SWITCH AND TIMER SEQUENCE 0 2 4 6 8 10 12 14 28-26 28-15TM 70-72 7-32 7-8 9-32 9-8 15TM-27 15TM-62 15TM-27 15TM-63 26-17 70-71 T U B T B T B T B T B T B T B T B T C A M P O S TERM. IDENT. SWITCH FUNCTION DEGREES 20 30 40 50 60 70 80 90 100 110 [...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION DLW231 16023083 SECTION 8. CIRCUIT REVIEW 8-7[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V2300 SWITCH AND TIMER SEQUENCE 0 2 4 6 8 10 12 14 17 18 19 T U B T B T B T B T B T B T B T B T C A M P O S TERM. IDENT. SWITCH FUNCTION DEGREES 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 10 INTERVAL NUMB[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V2300 16023083 SECTION 8. CIRCUIT REVIEW 8-9[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V3200 N A ND TURN CLOCKWISE TO C HANGE TIMER POSITION PUSH KN OB I SWITCH AND TIMER SEQUENCE 60 65 50 55 40 45 30 25 U A 60 P 65 T E A SOAK E S 55 50 G I A S 45 40 U A P L I F R P I R L Y A SPIN E S E 35 30 WA SH SPIN S N 15 20 5 10 O S 0 U L C A M L 26-12 TERM. IDENT. 70-72 U U L 7-32 28[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V3200 16023083 SECTION 8. CIRCUIT REVIEW 8-11[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V3300 SWITCH AND TIMER SEQUENCE 0 2 4 6 8 10 12 14 28-26 28-15TM 70-72 7-32 7-8 9-32 9-8 15TM-27 15TM-63 15TM-69 15TM-62 26-17 70-71 26-16 T U B T B T B T B T B T B T B T B T C A M P O S TERM. IDENT. SWITCH FUNCTION DEGREES 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 2[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V3300 16023083 SECTION 8. CIRCUIT REVIEW 8-13[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V5000 CONNECTION DIAGRAM LINE VOLTAGE SERVICE C ORD GND. DOOR SW. TAN TAN 27 1 2 3 EMPTY FULL 8 63 WH-PUR 64 67 65 66 YELLOW RED P 1 MOTOR GRN-BLK 9 YELLOW BLUE WHITE-YELLOW 72 7O 71 21 2O 21 HOT COLD 16 12 WATER SWITCH 32 7 62 8 T IMER KNOB-PUSH OFF GRAY LT. BLUE ORANGE WHITE 20 5 3 17 G[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V5000 WASH FILL HOT WATER L1 N LADDER WIRING DIAGRAM TIMER 12 WATER LEVEL 26 28 1 2 70 71 P P GRAY TIMER TIMER WATER TEMP. SW. WH.-RED COLD WH. MP 12 28 2 P P 26 1 70 71 GRAY TIMER TIMER WATER LEVEL ORANGE PINK HOT WH. MP WASH FILL COLD WATER B L K 12 28 3 P P 26 1 15 63 64 GRAY TIMER TIM[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V5157, PA V5158 SWITCH AND TIMER SEQUENCE 0 2 4 6 8 10 12 14 28-26 28-15TM 70-72 7-32 7-8 9-32 9-8 15T M -27 15TM -63 15T M -69 15TM - 62 26-17 70-71 26-16 T U B T B T B T B T B T B T B T B T C A M P O S TERM. IDENT. SWITCH FUNCT ION DEGREES 20 30 40 50 60 70 80 90 100 110 120 130 140 150[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V5157, PA V5158 16023083 SECTION 8. CIRCUIT REVIEW 8-17[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT344 16023083 SECTION 8. CIRCUIT REVIEW 8-18[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT344 16023083 SECTION 8. CIRCUIT REVIEW 8-19[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV2460 16023083 SECTION 8. CIRCUIT REVIEW 8-20[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV2460 16023083 SECTION 8. CIRCUIT REVIEW 8-21[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT244 16023083 SECTION 8. CIRCUIT REVIEW 8-22[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT244 16023083 SECTION 8. CIRCUIT REVIEW 8-23[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT234, H AV2360, M AV2200 16023083 SECTION 8. CIRCUIT REVIEW 8-24[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT234, H AV2360, M AV2200 16023083 SECTION 8. CIRCUIT REVIEW 8-25[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV2557/2558 16023083 SECTION 8. CIRCUIT REVIEW 8-26[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV2557/2558 16023083 SECTION 8. CIRCUIT REVIEW 8-27[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV3460 16023083 SECTION 8. CIRCUIT REVIEW 8-28[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV3460 SECTION 8. CIRCUIT REVIEW 8-29[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT444, H AV4657 16023083 SECTION 8. CIRCUIT REVIEW 8-30[...]

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    16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT444, H AV4657 16023083 SECTION 8. CIRCUIT REVIEW 8-31[...]

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    16023083 SECTION 8. CIRCUIT REVIEW 8-32[...]

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    SECTION 9. TROUBLESHOOTING 9-8[...]

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    16023083 SECTION 9. TROUBLESHOOTING 9-9[...]

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    16008333 © 1996 M aytag Corporation TEMPERA TURE CONTROL BOARD Model: P A V5000 The temperature control board receives information from the water temperature switch about the user’s water selections. The thermistor located in the water valve, provides inputs to the board, as it detects the incoming water temperature. This information combined wi[...]

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    16008333 © 1996 M aytag Corporation Analog T emperature Board T ests T o test the temperature board for proper function, use the diagnostics chart below in conjunction with the 1 1 termi- nal pin connector and an ohm meter . TEMPERA TURE CONTROL BOARD 5 11 GR AY 10 PI N K 9 W H IT E/Y ELL OW, D/ STR IP E 8 GR AY 7 RED 6 WHITE/ RE D, D/S TRI PE 4 P[...]

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