Mazda 4WD manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Mazda 4WD, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Mazda 4WD one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Mazda 4WD. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Mazda 4WD should contain:
- informations concerning technical data of Mazda 4WD
- name of the manufacturer and a year of construction of the Mazda 4WD item
- rules of operation, control and maintenance of the Mazda 4WD item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Mazda 4WD alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Mazda 4WD, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Mazda service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Mazda 4WD.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Mazda 4WD item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    JOBNAME: No Job Name PAGE: 1 SESS: 6 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Introduction 4 Instrument Cluster 12 W arning and control lights 12 Gauges 16 Entertainment Systems 19 AM/FM stereo 19 AM/FM Stereo single CD/MP3 system 21 AM/FM Stereo cassette, CD/MP3 sound system 24 In-dash CD6/MP3 disc Premium Pioneer audio s[...]

  • Page 2

    JOBNAME: No Job Name PAGE: 2 SESS: 8 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Airbags 77 Child restraints 89 Tires, Wheels and Loading 105 T ire Information 108 T ire Inflation 109 V ehicle loading 122 T railer towing 129 Recreational towing 139 Driving 141 Starting 141 Brakes 145 T ransmission operation 149 Roadside Emerg[...]

  • Page 3

    JOBNAME: No Job Name PAGE: 3 SESS: 10 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Accessories 262 Index 263 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without writ[...]

  • Page 4

    JOBNAME: No Job Name PAGE: 4 SESS: 12 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff CALIFORNIA Proposition 65 W arning W ARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In add[...]

  • Page 5

    JOBNAME: No Job Name PAGE: 5 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff SAFETY AND ENVIRONMENT PROTECTION W arning symbols in this guide How can you reduce the risk of personal injury to yourself or others? In this guide, answers to such questions are contained in comments highlighted by a bold W ARNING statement. Th[...]

  • Page 6

    JOBNAME: No Job Name PAGE: 6 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Event Data Recorder The computer in your vehicle is capable of recording detailed data potentially including but not limited to information such as: • the use of restraint systems including seat belts by the driver and passengers, • informati[...]

  • Page 7

    JOBNAME: No Job Name PAGE: 7 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Using your vehicle with a snowplow W ARNING: Do not use this vehicle for snowplowing. Y our vehicle is not equipped with a snowplowing package. Using your vehicle as an ambulance W ARNING: Do not use this vehicle as an ambulance. Y our vehicle is[...]

  • Page 8

    JOBNAME: No Job Name PAGE: 8 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff These are some of the symbols you may see on your vehicle. V ehicle Symbol Glossary Safety Alert See Owner’ s Guide Protecting the Environment Fasten Safety Belt Airbag - Front Airbag - Side Child Seat Child Seat Installation W arning Child Sea[...]

  • Page 9

    JOBNAME: No Job Name PAGE: 9 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff V ehicle Symbol Glossary Power W indow Lockout Personal Alarm System Feature Engine Oil Engine Coolant Engine Coolant T emperature Do Not Open When Hot Battery A void Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan W arning Power Steeri[...]

  • Page 10

    JOBNAME: No Job Name PAGE: 10 SESS: 4 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Headlamp control (pg. 36) Instrument panel dimmer control (pg. 37) Instrument cluster (pg. 12) Speed control* (pg. 50) Hood release (pg. 217) Driver air bag (pg. 77) Parking brake release (pg. 147) T urn signal and wiper/washer control (pg. 47) [...]

  • Page 11

    JOBNAME: No Job Name PAGE: 11 SESS: 4 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4wd control* (pg. 156) Audio system (pg. 19) Auxiliary power point* (pg. 48) Fog lamp control* (pg. 37) Climate control system (pg. 33) Passenger air bag deactivate switch (pg. 84) Cigar lighter* (pg. 49) * if equipped CIMS #953683 mbs_ipanelrig[...]

  • Page 12

    JOBNAME: No Job Name PAGE: 12 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING LIGHTS AND CHIMES W arning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’ s functions. M[...]

  • Page 13

    JOBNAME: No Job Name PAGE: 13 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Check fuel cap: Illuminates when the fuel cap may not be properly installed. Check the fuel filler cap if this light remains on. Continued driving with this light on may cause the Check Engine warning light to come on. It may take a long period [...]

  • Page 14

    JOBNAME: No Job Name PAGE: 14 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Airbag readiness: If this light fails to illuminate when ignition is turned to ON, continues to flash or remains on, have the system serviced immediately by your authorized dealer . A chime will also sound when a malfunction in the supplemental [...]

  • Page 15

    JOBNAME: No Job Name PAGE: 15 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Overdrive off (if equipped): Illuminates when the overdrive function of the transmission has been turned off, refer to the Driving chapter . If the light does not come on or the light flashes steadily , have your vehicle serviced as soon as poss[...]

  • Page 16

    JOBNAME: No Job Name PAGE: 16 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Headlamps on warning chime: Sounds when the headlamps or parking lamps are on, the ignition is off (the key is not in the ignition) and the driver’ s door is opened. Door ajar warning chime: Sounds when any door is opened (or not fully closed)[...]

  • Page 17

    JOBNAME: No Job Name PAGE: 17 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Never remove the coolant reservoir cap and/or the radiator cap while the engine is running or hot, this may result in serious burns. Odometer: Registers the total miles (kilometers) of the vehicle. T rip odometer: Registers the miles ([...]

  • Page 18

    JOBNAME: No Job Name PAGE: 18 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Refer to Filling the tank in the Maintenance and Specifications chapter for more information. DIFF-MARKED Review Copy —— ( OLD= 2005 B-Series fus Owners Guide (post-2002-fmt) 2nd Printing (#24721) (Nov-24-2004 1 1:18:53)) ( NEW= 2006 B-Serie[...]

  • Page 19

    JOBNAME: No Job Name PAGE: 19 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff AUDIO SYSTEMS AM/FM stereo (if equipped) Y our radio is equipped with a special display feature. This allows you to select what will appear in the display . Y ou may select Clock mode, which displays the time, or Frequency mode, which displays t[...]

  • Page 20

    JOBNAME: No Job Name PAGE: 20 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 3. AUDIO: Press AUDIO repeatedly to toggle through the following modes and use / to make adjustments in those modes. Bass: Press AUDIO to decrease/increase the bass setting. T reble: Press AUDIO to decrease/increase the treble setting. Balance: [...]

  • Page 21

    JOBNAME: No Job Name PAGE: 21 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff AM/FM stereo single CD/MP3 system 1. CD eject: Press to eject the CD. 2. CLK (Clock): Press CLK until SELECT HOUR or SELECT MINUTE is displayed. Press MENU to adjust the hours/minutes. Press CLK to display the time when the ignition is off. 3. M[...]

  • Page 22

    JOBNAME: No Job Name PAGE: 22 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Autoset: Press MENU to set the strongest local radio stations for AM/FM1/FM2 without losing your original manually set preset stations. When the six strongest stations are filled, the station stored in preset 1 will begin playing. If there are l[...]

  • Page 23

    JOBNAME: No Job Name PAGE: 23 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 12. SCAN: Press to toggle between SCAN ON and SCAN OFF . When activated, the system scans up through and plays a brief sampling of available radio stations or CD tracks. Press again to stop. 13. AM/FM: Press to select AM/FM1/FM2 frequency band. [...]

  • Page 24

    JOBNAME: No Job Name PAGE: 24 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff AM/FM stereo cassette, CD/MP3 sound system 1. CD eject: Press to eject the CD. 2. CLK (Clock): Press CLK until SELECT HOUR or SELECT MINUTE is displayed. Press MENU to adjust the hours/minutes. Press CLK to display the time of day when the ignit[...]

  • Page 25

    JOBNAME: No Job Name PAGE: 25 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Autoset: Press MENU to access the autoset setting. Allows you to set the strongest local radio stations without losing your original manually set preset stations for AM/FM1/FM2 . Use MENU to set. When the six strongest stations are filled, the s[...]

  • Page 26

    JOBNAME: No Job Name PAGE: 26 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 7. T ape 1–2: Press to change playing sides of the tape. 8. TEXT : In MP3 mode, press to view the next 12 characters in the MP3 Music name/file name of the current MP3 track and directory . 9. SHUFF (Shuffle): In CD or MP3 mode, press to play [...]

  • Page 27

    JOBNAME: No Job Name PAGE: 27 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff short Introduction of each song. In CD and MP3 flat file mode, you may set the scan on or off. If activated, the system will scan through each track. In MP3 directory mode, you may set scan on or off. If activated, the system will scan in the cu[...]

  • Page 28

    JOBNAME: No Job Name PAGE: 28 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Premium in-dash CD6/MP3 disc audio system 1. AM/FM: Press to select AM/FM1/FM2 frequency bands. 2. CD: Press to enter CD mode. If a CD is already in the system, the disc will start playing. 3. EJ (CD eject): T o eject an individual CD, press CD [...]

  • Page 29

    JOBNAME: No Job Name PAGE: 29 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 5. MUTE: Press to mute the playing media. Press again to return to the playing media. 6. MENU: Press MENU repeatedly to toggle through the following modes and use / to make adjustment in those modes. Autoset: Allows you to set the strongest loca[...]

  • Page 30

    JOBNAME: No Job Name PAGE: 30 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 9. SHUFF (Shuffle): Press to play the tracks on the current CD/MP3 in random order . In MP3 directory mode, press to play the tracks within the current directory in random order . 10. REPEA T : Press to repeat the current CD/MP3 track. 11. FF (F[...]

  • Page 31

    JOBNAME: No Job Name PAGE: 31 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 18. CD slot: Insert a CD, label side up. CD units are designed to play commercially pressed 4.75 in (12 cm) audio compact discs only . Due to technical incompatibility , certain recordable and re-recordable compact discs may not function correct[...]

  • Page 32

    JOBNAME: No Job Name PAGE: 32 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Don’t: • Expose tapes to direct sunlight, extreme humidity , heat or cold. • Leave tapes in the cassette player for a long time when not being played. CD/CD player care: Do: • Handle discs by their edges only . Never touch the playing su[...]

  • Page 33

    JOBNAME: No Job Name PAGE: 33 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. T emperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of [...]

  • Page 34

    JOBNAME: No Job Name PAGE: 34 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air cir[...]

  • Page 35

    JOBNAME: No Job Name PAGE: 35 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Under normal weather conditions, do not leave the air flow selector in MAX A/C or OFF when the vehicle is parked. This allows the vehicle to “breathe” using the outside air inlet vents. • Do not put objects under the front seats that w[...]

  • Page 36

    JOBNAME: No Job Name PAGE: 36 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff HEADLAMP CONTROL T urns the lamps off. T urns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. T urns the headlamps on. High beams After turning the headlamps on, push the lever toward the instrument panel to act[...]

  • Page 37

    JOBNAME: No Job Name PAGE: 37 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • the headlamp control is in the OFF or parking lamp. W ARNING: Always remember to turn on your headlamps at dusk or during inclement weather . The Daytime Running Lamp (DRL) system does not activate the parking lights or side marker lights an[...]

  • Page 38

    JOBNAME: No Job Name PAGE: 38 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 1. Park your vehicle on a level surface about 25 feet (7.6 meters) away from a vertical plain surface (3). Check your headlamp alignment at night or in a dark area so that you can see the headlamp beam pattern. • (1) 8 feet (2.4 meters) • (2[...]

  • Page 39

    JOBNAME: No Job Name PAGE: 39 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 5. Locate the vertical adjuster for each headlamp. Adjust the aim by usin ga4m m wrench to turn the adjuster control either clockwise (to adjust down) or counterclockwise (to adjust up). 6. In addition to the horizontal line marked in step 2, a [...]

  • Page 40

    JOBNAME: No Job Name PAGE: 40 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff INTERIOR LAMPS Courtesy/reading lamps (if equipped) The courtesy lamp lights when: • any door is opened. • the instrument panel dimmer switch is held up until the courtesy lamps come on. • the remote entry controls are pressed and the igni[...]

  • Page 41

    JOBNAME: No Job Name PAGE: 41 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Function Number of bulbs T rade number Rear stop/tail lamps 2 4157K or 3157K Rear turn lamps 2 3156 Rear license plate lamps 2 194 Backup lamps 2 3156 Dome lamp 1 912 Map/dome-SuperCab (if equipped) 2 904 Map/dome-Regular Cab (if equipped) 1 904[...]

  • Page 42

    JOBNAME: No Job Name PAGE: 42 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff T o remove the headlamp bulb: 1. Make sure headlamp switch is in OFF position, then open the hood. 2. Reach behind the lamp assembly for access and disconnect the electrical connector . 3. Locate the bulb retaining ring behind the headlamp assem[...]

  • Page 43

    JOBNAME: No Job Name PAGE: 43 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 3. Install the electrical connector into the plastic base until it snaps, locking it into position. 4. T urn the headlamps on and make sure they work properly . If the headlamp was correctly aligned before you changed the bulb, you should not ne[...]

  • Page 44

    JOBNAME: No Job Name PAGE: 44 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 8. Install the screw on lamp assembly . Replacing stop lamp/tail lamp/sidemarker lamp/turn lamp/backup lamp bulbs These bulbs are located in the same portion of the tail lamp assembly , one just below the other . Follow the same steps to replace[...]

  • Page 45

    JOBNAME: No Job Name PAGE: 45 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Replacing fog lamp bulbs W ARNING: Handling Halogen Bulbs: When a halogen bulb breaks, it is dangerous. These bulbs contain pressurized gas. If one is broken, it will explode and serious injuries could be caused by the flying glass. If the glass[...]

  • Page 46

    JOBNAME: No Job Name PAGE: 46 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Replacing license plate lamp bulbs The license plate bulbs are located behind the rear bumper . T o change the license plate lamp bulbs: 1. Reach behind the rear bumper to locate the bulb socket. 2. T wist the socket counterclockwise and remove.[...]

  • Page 47

    JOBNAME: No Job Name PAGE: 47 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff MULTI-FUNCTION LEVER W indshield wiper: Rotate the end of the control away from you to increase the speed of the wipers (from desired interval to low or high speed position); rotate towards you to decrease the speed of the wipers. W indshield wa[...]

  • Page 48

    JOBNAME: No Job Name PAGE: 48 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Adjusting the steering wheel while the vehicle is moving is dangerous. Moving it can very easily cause the driver to abruptly turn to the left or right. This can lead to loss of control or an accident. Never adjust the steering wheel w[...]

  • Page 49

    JOBNAME: No Job Name PAGE: 49 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff The auxiliary power points are located on the instrument panel. Do not use the power point for operating the cigarette lighter element (if equipped). T o prevent the fuse from being blown, do not use the power point(s) over the vehicle capacity [...]

  • Page 50

    JOBNAME: No Job Name PAGE: 50 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Press and hold the bottom part of the rocker switch to open the window . Press and hold the top part of the rocker switch to close the window . One touch down Allows the driver’ s window to open fully without holding the control down. Press co[...]

  • Page 51

    JOBNAME: No Job Name PAGE: 51 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Do not use the speed control in heavy traffic or on roads that are winding, slippery , or unpaved. Y ou may lose control of the vehicle. W ARNING: Do not shift the gearshift lever into N (Neutral) with the speed control on. Y ou may lo[...]

  • Page 52

    JOBNAME: No Job Name PAGE: 52 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Disengaging the speed control will not erase previous set speed. Note: When you use the clutch pedal to disengage the speed control, the engine speed may briefly increase, this is normal. Resuming a set speed Press the RES (resume) control and r[...]

  • Page 53

    JOBNAME: No Job Name PAGE: 53 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Depress the brake pedal or the clutch pedal (if equipped) until the desired vehicle speed is reached, press the SET + control. Turning of f speed control There are three ways to turn off the speed control: • Depress the brake pedal or the [...]

  • Page 54

    JOBNAME: No Job Name PAGE: 54 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff For additional information about the gearshift lever and the transmission control switch operation refer to the Automatic T ransmission Operation section of the Driving chapter . BED EXTENDER (IF EQUIPPED) Y our vehicle may be equipped with a be[...]

  • Page 55

    JOBNAME: No Job Name PAGE: 55 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff T o remove the bed extender: 1. Extend the bed extender . 2. Pull the round knobs on each side of the extender to unlock it. Make sure the locking clip screws are loose before removing the extender . 3. Press the locking clips below the middle b[...]

  • Page 56

    JOBNAME: No Job Name PAGE: 56 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer . Y ou should always carry a second key with you in a safe place in case you require it in an emergency . POWER DOOR LOCKS (IF EQUI[...]

  • Page 57

    JOBNAME: No Job Name PAGE: 57 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • unlock the vehicle doors without a key . • lock all the vehicle doors without a key . • activate the personal alarm. If there are problems with the remote entry system, make sure to take ALL remote entry transmitters with you to your aut[...]

  • Page 58

    JOBNAME: No Job Name PAGE: 58 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff T o replace the battery: 1. T wist a thin coin between the two halves of the remote entry transmitter near the key ring. DO NOT T AKE THE RUBBER COVER AND CIRCUIT BOARD OFF THE FRONT HOUSING OF THE REMOTE ENTRY TRANSMITTER. 2. Do not wipe off an[...]

  • Page 59

    JOBNAME: No Job Name PAGE: 59 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff T o reprogram the remote entry transmitters: 1. Ensure the vehicle is electronically unlocked. 2. Put the key in the ignition. 3. T urn the key from the 2 (LOCK) position to 3 (OFF). 4. Cycle eight times rapidly (within 10 seconds) between the 3[...]

  • Page 60

    JOBNAME: No Job Name PAGE: 60 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff SECURILOCK Y PASSIVE ANTI-THEFT SYSTEM (IF EQUIPPED) SecuriLock y passive anti-theft system is an engine immobilization system. This system is designed to help prevent the engine from being started unless a coded key programmed to your vehicle i[...]

  • Page 61

    JOBNAME: No Job Name PAGE: 61 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Replacing coded keys can be very costly . Store an extra programmed key away from the vehicle in a safe place to help prevent any inconveniences. Please visit an authorized dealer to purchase additional spare or replacement keys. Programming spa[...]

  • Page 62

    JOBNAME: No Job Name PAGE: 62 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 8. T urn the ignition from the 3 (OFF) position to the 4 (ON) position. Keep the ignition in the 4 (ON) position for at least one second. 9. Y our new unprogrammed key is now programmed. If the key has been successfully programmed it will start [...]

  • Page 63

    JOBNAME: No Job Name PAGE: 63 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff SEA TING Adjusting the front manual seat (if equipped) W ARNING: Never adjust the driver’ s seat or seatback when the vehicle is moving. W ARNING: Always drive and ride with your seatback upright and the lap belt snug and low across the hips. [...]

  • Page 64

    JOBNAME: No Job Name PAGE: 64 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 60/40 seat (if equipped) T o gain access to the storage compartment in your armrest (if equipped), lift the latch to open lid. The 60/40 seat cupholder (if equipped) is detachable for cleaning. • Firmly grasp the bottom of the cup holder and p[...]

  • Page 65

    JOBNAME: No Job Name PAGE: 65 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff T o return seat to original position, slide the seat bottom back, then push the seatback up to lock it in place. The seat will lock, and you will have to use the release bar to move the seat back to the original position. REAR SEATS Center facin[...]

  • Page 66

    JOBNAME: No Job Name PAGE: 66 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Never adjust the driver’ s seat or seatback when the vehicles is moving. Adjusting the driver’ s seat while the vehicle is moving is dangerous. The driver could lose control of the vehicle and have an accident. Adjust the driver’[...]

  • Page 67

    JOBNAME: No Job Name PAGE: 67 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle.[...]

  • Page 68

    JOBNAME: No Job Name PAGE: 68 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: The lap belts should fit snugly and as low as possible around the hips, not around the waist. Failure to position the lap belt correctly may cause serious injury in an accident. Insert the tongue into the correct buckle (the buckle clo[...]

  • Page 69

    JOBNAME: No Job Name PAGE: 69 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff When to use the automatic locking mode • Any time a child safety seat is installed in a passenger front seat. Refer to Safety Restraints for Children , Safety Seats for Children , or Passenger airbag On/Off switch later in this chapter . How t[...]

  • Page 70

    JOBNAME: No Job Name PAGE: 70 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: After any vehicle collision, the entire seat belt system should be checked for proper operation by an authorized dealer . V erify that the ( automatic locking retractors” in all outboard seating positions are functioning properly . A[...]

  • Page 71

    JOBNAME: No Job Name PAGE: 71 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Regular Cab and four–door Cab Plus 4 • two–door Cab Plus T o lower the shoulder belt height, push the button and slide the height adjuster down. T o raise the height of the shoulder belt, slide the height adjuster up. Pull down on the [...]

  • Page 72

    JOBNAME: No Job Name PAGE: 72 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff NOTE: Do not use extensions to change the fit of the shoulder belt across the torso. Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to [...]

  • Page 73

    JOBNAME: No Job Name PAGE: 73 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff If... Then... The driver’ s safety belt is not buckled before the vehicle has reached at least 5 km/h (3 mph) and 1-2 minutes have elapsed since the ignition switch has been turned to ON... The BeltMinder y feature is activated - the safety be[...]

  • Page 74

    JOBNAME: No Job Name PAGE: 74 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Reasons given... Consider ... 9 I was in a hurry 9 Prime time for an accident. Safety Belt W arning Chime reminds us to take a few seconds to buckle up. 9 Seat belts don’t work 9 Safety belts, when used properly , reduce risk of death to front[...]

  • Page 75

    JOBNAME: No Job Name PAGE: 75 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff One time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle, the BeltMinder y will be disabled for that ignition cycle only . Deactivating/activating the BeltMinder Y feature Read Step s1-9 thoroughly befo[...]

  • Page 76

    JOBNAME: No Job Name PAGE: 76 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 5. At a moderate speed, buckle then unbuckle the safety belt three times, ending with the safety belt unbuckled. • After Step 5 the safety belt warning light will be turned on for three seconds. 6. W ithin seven seconds of the safety belt warn[...]

  • Page 77

    JOBNAME: No Job Name PAGE: 77 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff The energy absorbing functions may have been activated in a collision so the restraints should be examined; if the front airbags have deployed, the pretensioners have also deployed and must be replaced — regardless of whether there was an occu[...]

  • Page 78

    JOBNAME: No Job Name PAGE: 78 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Airbags have been known to kill or injure a child in front facing child restraints. When placing a child safety seat in a front seating position including the center (if equipped), you should turn off the passenger airbag switch after [...]

  • Page 79

    JOBNAME: No Job Name PAGE: 79 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Never place a rear facing infant seat in the front seat unless the passenger air bag is turned off. Steps you can take to properly position yourself away from the airbag: • Move your seat to the rear as far as you can while still rea[...]

  • Page 80

    JOBNAME: No Job Name PAGE: 80 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Children and airbags For additional important safety information, read all information on safety restraints in this guide. W ARNING: Never place a rearward facing child safety restraint in front of an activated airbag. Airbags have been known to[...]

  • Page 81

    JOBNAME: No Job Name PAGE: 81 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: An airbag can kill or injure a child in a child seat. Child seats should never be placed in the front seats, unless passenger airbag switch is turned off. See Passenger airbag on/off switch in this chapter . W ARNING: Rear facing child[...]

  • Page 82

    JOBNAME: No Job Name PAGE: 82 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff The airbags inflate and deflate rapidly upon activation. After airbag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder (to lubricate the bag) or sodium [...]

  • Page 83

    JOBNAME: No Job Name PAGE: 83 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • and the electrical wiring which connects the components. • Safety belt pretensioners The RCM (restraints control module) monitors its own internal circuits and the supplemental airbag electrical system wiring (including the passenger airba[...]

  • Page 84

    JOBNAME: No Job Name PAGE: 84 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Passenger airbag ON/OFF switch W ARNING: An airbag ON/OFF switch has been installed in this vehicle. Before driving, always look at the face of the switch to be sure the switch is in the proper position in accordance with these instructions and [...]

  • Page 85

    JOBNAME: No Job Name PAGE: 85 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Y ou must turn the passenger airbag Off if you have a rear facing child seat in the front seat of the pickup (the center lapbelt on front split seats or the center facing rear seats do not accommodate child seats). Statistics show that[...]

  • Page 86

    JOBNAME: No Job Name PAGE: 86 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: If the light is illuminated when the passenger airbag ON/OFF switch is in the ON position and the ignition switch is ON, have the passenger airbag ON/OFF switch serviced at your authorized Mazda dealership immediately . The passenger s[...]

  • Page 87

    JOBNAME: No Job Name PAGE: 87 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff effectiveness of the safety belts, because safety belts in modern vehicles are designed to work as a safety system with the airbags. Read all airbag W arning labels in the vehicle as well as the other important airbag instructions and W arnings [...]

  • Page 88

    JOBNAME: No Job Name PAGE: 88 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: This vehicle has special energy management safety belts for the driver and right front passenger . These particular belts are specifically designed to work with airbags to help reduce the risk of injury in a collision. The energy manag[...]

  • Page 89

    JOBNAME: No Job Name PAGE: 89 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: This vehicle has special energy management safety belts for the driver and/or right front passenger . These particular belts are specifically designed to work with airbags to help reduce the risk of injury in a collision. The energy ma[...]

  • Page 90

    JOBNAME: No Job Name PAGE: 90 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: An airbag can kill or injure a child in a child seat. Child seats should never be placed in the front seats, unless passenger airbag switch is turned off, See Passenger airbag on/off switch . W ARNING: Rear facing child seats should NE[...]

  • Page 91

    JOBNAME: No Job Name PAGE: 91 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Do not leave children, unreliable adults, or pets unattended in your vehicle. Leaving a child or an animal unattended in a parked vehicle is dangerous. In hot weather , temperatures inside a vehicle can become high enough to cause brai[...]

  • Page 92

    JOBNAME: No Job Name PAGE: 92 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Booster seats should be used until you can answer YES to ALL of these questions: • Can the child sit all the way back against the vehicle seat back with knees bent comfortably at the edge of the seat without slouching? • Does the lap belt re[...]

  • Page 93

    JOBNAME: No Job Name PAGE: 93 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Those with a high back. If, with a backless booster seat, you cannot find a seating position that adequately supports your child’ s head, a high back booster seat would be a better choice. Both can be used in any vehicle in a seating posit[...]

  • Page 94

    JOBNAME: No Job Name PAGE: 94 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child. Carefully follow all of the manufacturer’ s instructions with the safety seat you put in your vehicle.[...]

  • Page 95

    JOBNAME: No Job Name PAGE: 95 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff tether anchors. For more information on top tether straps and anchors, refer to Attaching safety seats with tether straps in this chapter . For more information of LA TCH anchors refer to Attaching safety seats with LA TCH (Lower Anchors and T e[...]

  • Page 96

    JOBNAME: No Job Name PAGE: 96 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Rear facing child seats should NEVER be placed in the front seats unless the passenger airbag switch is turned off. Also, slide the front seat forward until the rear facing child seat contacts the dash board for maximum support. (All o[...]

  • Page 97

    JOBNAME: No Job Name PAGE: 97 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 5. T o put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is extracted and a click is heard. 6. Allow the belt to retract. The belt will click as it retracts to indicat[...]

  • Page 98

    JOBNAME: No Job Name PAGE: 98 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Check to make sure the child seat is properly secured before each use. Attaching child safety seats with tether straps Most new forward-facing child safety seats include a tether strap which goes over the back of the seat and hooks to an anchori[...]

  • Page 99

    JOBNAME: No Job Name PAGE: 99 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: This anchor information applies to child safety seats equipped with tether straps. For child safety seats equipped with LA TCH anchors, refer to Attaching safety seats with LA TCH (Lower Anchors and T ethers for Children) attachments f[...]

  • Page 100

    JOBNAME: No Job Name PAGE: 100 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4. Clip the tether strap to the anchor . W ARNING: If the tether strap is clipped incorrectly , the child safety seat may not be retained properly in the event of a collision. Center seating location 60/40 seats with folding armrest When instal[...]

  • Page 101

    JOBNAME: No Job Name PAGE: 101 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: If the tether strap is clipped incorrectly , the child safety seat may not be retained properly in the event of a collision. 5. Refer to the Installing child safety seats in combination lap and shoulder belt seating positions section [...]

  • Page 102

    JOBNAME: No Job Name PAGE: 102 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • 60/40 seats represents LA TCH anchors. represents tether strap anchors. T o improve child seat protection, use the tether anchor when using the LA TCH to install a child safety seat. See Attaching child safety seats with tether straps in th[...]

  • Page 103

    JOBNAME: No Job Name PAGE: 103 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff The lower anchors for child seat installation are located at the rear section of the front passenger seat between the cushion and seat back. The LA TCH anchors are below locator symbols on the seat back. T wo plastic LA TCH guides may be purcha[...]

  • Page 104

    JOBNAME: No Job Name PAGE: 104 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff seat from side to side. Also try to tug the seat forward. Check to see if the anchors hold the seat in place. W ARNING: If the safety seat is not anchored properly , the risk of a child being injured in a crash greatly increases. W ARNING: If t[...]

  • Page 105

    JOBNAME: No Job Name PAGE: 105 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS Utility vehicles and trucks handle differently than passenger cars in the various driving conditions that are encountered on streets, highways and off-road. Utility vehicles and trucks are not designed[...]

  • Page 106

    JOBNAME: No Job Name PAGE: 106 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Power is supplied to all four wheels through a transfer case or power transfer unit. 4WD vehicles allow you to select different drive modes as necessary . Information on transfer case operation and shifting procedures can be found in the Drivin[...]

  • Page 107

    JOBNAME: No Job Name PAGE: 107 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Narrower — to provide greater maneuverability in tight spaces, particularly in off-road use. As a result of the above dimensional differences, SUV’ s and trucks often will have a higher center of gravity and a greater difference in cent[...]

  • Page 108

    JOBNAME: No Job Name PAGE: 108 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff and one-half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however , and may depart significantly from the norm due to variations in drivi[...]

  • Page 109

    JOBNAME: No Job Name PAGE: 109 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • T ire Identification Number (TIN): A number on the sidewall of each tire providing information about the tire brand and manufacturing plant, tire size and date of manufacture. • Inflation pressure: A measure of the amount of air in a tire[...]

  • Page 110

    JOBNAME: No Job Name PAGE: 110 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Every day before you drive, check your tires. If one looks lower than the others, use a tire gauge to check pressure of all tires and adjust if required. At least once a month and before long trips, inspect each tire and check the tire pressure[...]

  • Page 111

    JOBNAME: No Job Name PAGE: 111 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Maximum Permissible Inflation Pressure is the tire manufactures’ maximum permissible pressure and/or the pressure at which the maximum load can be carried by the tire. This pressure is normally higher than the manufacturer’ s recommended co[...]

  • Page 112

    JOBNAME: No Job Name PAGE: 112 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff T ire/Wheel Information section for description): Store and maintain at the higher of the front and rear inflation pressure as shown on the T ire Label. 6. Visually inspect the tires to make sure there are no nails or other objects embedded tha[...]

  • Page 113

    JOBNAME: No Job Name PAGE: 113 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff separation in the tread or sidewall). If damage is observed or suspected have the tire inspected by a tire professional. T ires can be damaged during off-road use, so inspection after off-road use is also recommended. Age T ires degrade over ti[...]

  • Page 114

    JOBNAME: No Job Name PAGE: 114 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff you cannot detect a cause, have the vehicle towed to the nearest repair facility or tire dealer to have the vehicle inspected. Tire and wheel alignment A bad jolt from hitting a curb or pothole can cause the front end of your vehicle to become [...]

  • Page 115

    JOBNAME: No Job Name PAGE: 115 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) art=f23mc121_a DIFF-MARKED Review Copy —— ( OLD= 2005 B-Series fus Owners Guide (post-2002-fmt) 2nd Printing (#24721) (Nov-24-2004 1 1:18:53)) ( NEW= 2006 B-Series fus Own[...]

  • Page 116

    JOBNAME: No Job Name PAGE: 116 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD)/All Wheel Drive (A WD) vehicles (front tires at top of diagram) Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualifie[...]

  • Page 117

    JOBNAME: No Job Name PAGE: 117 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Only use replacement tires and wheels that are the same size and type (such as P-metric versus L T -metric or all-season versus all-terrain) as those originally provided by Mazda. Use of any tire or wheel not recommended by Mazda can [...]

  • Page 118

    JOBNAME: No Job Name PAGE: 118 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff is designated by either ETRTO (European T ire and Rim T echnical Organization) or JA TMA (Japan Tire Manufacturing Association). 2. 215: Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge. In general, the[...]

  • Page 119

    JOBNAME: No Job Name PAGE: 119 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Letter rating Speed rating - mph (km/h) V 149 mph (240 km/h) W 168 mph (270 km/h) Y 186 mph (299 km/h) Note: For tires with a maximum speed capability over 149 mph (240 km/h), tire manufacturers sometimes use the letters ZR. For those with a ma[...]

  • Page 120

    JOBNAME: No Job Name PAGE: 120 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. • T emperature: The temperature grades are A (the highest), B and C, representing the t[...]

  • Page 121

    JOBNAME: No Job Name PAGE: 121 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Information on “T” type tires “T” type tires have some additional information beyond those of “P” type tires; these differences are described below: T145/80D16 is an example of a tire size. Note: The temporary tire size for your veh[...]

  • Page 122

    JOBNAME: No Job Name PAGE: 122 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff NOTE: Snow tires must be the same size and grade as the tires you currently have on your vehicle. The tires on your vehicle have all weather treads to provide traction in rain and snow . However , in some climates, you may need to use snow tire[...]

  • Page 123

    JOBNAME: No Job Name PAGE: 123 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Payload – is the combined weight of cargo and passengers that the vehicle is carrying. The maximum payload for your vehicle can be found on the T ire Label on the B-Pillar or the edge of the driver’ s door (vehicles exported outside the US [...]

  • Page 124

    JOBNAME: No Job Name PAGE: 124 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Example only: Cargo W eight – includes all weight added to the Base Curb W eight, including cargo and optional equipment. When towing, trailer tongue load or king pin weight is also part of cargo weight. art=f23gf1 1 1_d art=f23gf1 17_b art=f[...]

  • Page 125

    JOBNAME: No Job Name PAGE: 125 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff GA W (Gross Axle W eight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. GA WR (Gross Axle W eight Rating) – is the maximum allowable weight that can be carried by a single axle[...]

  • Page 126

    JOBNAME: No Job Name PAGE: 126 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff GVWR (Gross V ehicle W eight Rating) – is the maximum allowable weight of the fully loaded vehicle (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the B-Pilla[...]

  • Page 127

    JOBNAME: No Job Name PAGE: 127 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Maximum Loaded T railer W eight – is the highest possible weight of a fully loaded trailer the vehicle can tow . It assumes a vehicle with only mandatory options, no cargo (internal or external), a tongue load of 10–15% (conventional traile[...]

  • Page 128

    JOBNAME: No Job Name PAGE: 128 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff the amount of available cargo and luggage load capacity is 650 lbs. (1400–750 (5 x 150) = 650 lb.). In metric units (635–340 (5 x 68) = 295 kg.) 5. Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight [...]

  • Page 129

    JOBNAME: No Job Name PAGE: 129 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Axle W eight Rating specified for your vehicle on the Safety Compliance Certification Label found on the edge of the driver’ s door . Special loading instructions for owners of pickup trucks and utility-type vehicles W ARNING: For important i[...]

  • Page 130

    JOBNAME: No Job Name PAGE: 130 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4x2 w/manual transmission Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum trailer weight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) 3.0L* 3.73 6,000 (2,722) 2,680 (1,216) 50 (4.64) 3.0L* Dual Sport 4.10 6,000 (2,722) 2,540 [...]

  • Page 131

    JOBNAME: No Job Name PAGE: 131 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4x2 w/manual transmission Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum trailer weight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) Regular Cab 2.3L All 4,800 (2,177) 1,600 (726) Equal to frontal area of vehicle 3.0L* 3.73 [...]

  • Page 132

    JOBNAME: No Job Name PAGE: 132 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4x2 w/manual transmission Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum trailer weight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) Maximum trailer weight is shown. The combined weight of the completed towing vehicle (inclu[...]

  • Page 133

    JOBNAME: No Job Name PAGE: 133 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4x2 w/automatic transmission Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum trailer weight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) Regular Cab 2.3L All 5,500 (2,495) 2,260 (1,025) Equal to frontal area of vehicle 3.0L* [...]

  • Page 134

    JOBNAME: No Job Name PAGE: 134 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4x2 w/automatic transmission Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum trailer weight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) Maximum trailer weight is shown. The combined weight of the completed towing vehicle (in[...]

  • Page 135

    JOBNAME: No Job Name PAGE: 135 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Do not exceed the GVWR or the GA WR specified on the certification label. The certification label is found on the driver’ s door latch pillar . W ARNING: T owing trailers beyond the maximum recommended gross trailer weight exceeds t[...]

  • Page 136

    JOBNAME: No Job Name PAGE: 136 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Do not connect a trailer’ s hydraulic brake system directly to your vehicle’ s brake system. Y our vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow ve[...]

  • Page 137

    JOBNAME: No Job Name PAGE: 137 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff T railer tow connector Color Function Comment 1. Dark Green T railer right-hand turn signal Circuit activated when brake pedal is depressed or when ignition is on and right-hand turn signal is applied. 2. Y ellow T railer left-hand turn signal [...]

  • Page 138

    JOBNAME: No Job Name PAGE: 138 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Servicing after towing If you tow a trailer for long distances, your vehicle will require more frequent service intervals. Refer to your service maintenance section for more information. T railer towing tips • Practice turning, stopping and b[...]

  • Page 139

    JOBNAME: No Job Name PAGE: 139 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • causing internal damage to the components. • affecting driveability , emissions and reliability . Replace the rear axle lubricant any time the axle has been submerged in water . Rear axle lubricant quantities are not to be checked or chan[...]

  • Page 140

    JOBNAME: No Job Name PAGE: 140 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • The vehicle must be towed in the forward position to ensure no damage is done to the internal transfer case components. If a distance of 50 miles (80 km) or a speed of 35 mph (56 km/h) must be exceeded, you must disconnect the front (4x4 on[...]

  • Page 141

    JOBNAME: No Job Name PAGE: 141 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff STARTING Positions of the ignition 1. ACCESSORY , allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. [...]

  • Page 142

    JOBNAME: No Job Name PAGE: 142 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. W ARNING: Do not park, idle, or drive your vehicle in dry grass or other dry ground [...]

  • Page 143

    JOBNAME: No Job Name PAGE: 143 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set. 2. Push the clutch pedal to the floor . 3. T urn the key to 4 (ON) with[...]

  • Page 144

    JOBNAME: No Job Name PAGE: 144 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Some warning lights will briefly illuminate. See W arning lights and chimes in the Instrument Cluster chapter for more information regarding the warning lights. Starting the engine Note: Whenever you start your vehicle, release the key as soon [...]

  • Page 145

    JOBNAME: No Job Name PAGE: 145 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Important ventilating information If the engine is idling while the vehicle is stopped for a long period of time, open the windows at least one inch (2.5 cm) or adjust the heating or air conditioning to bring in fresh air . USING THE ENGINE BLO[...]

  • Page 146

    JOBNAME: No Job Name PAGE: 146 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff has continuous vibration or shudder in the steering wheel while braking, the vehicle should be inspected by an authorized dealer . The ABS operates by detecting the onset of wheel lockup during brake applications and compensates for this tenden[...]

  • Page 147

    JOBNAME: No Job Name PAGE: 147 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Parking brake Apply the parking brake whenever the vehicle is parked. T o set the parking brake, press the parking brake pedal down until the pedal stops. The BRAKE warning lamp in the instrument cluster illuminates and remains illuminated (whe[...]

  • Page 148

    JOBNAME: No Job Name PAGE: 148 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff STEERING Y our vehicle is equipped with power steering. Power steering uses energy from the engine to decrease the driver’ s effort in steering the vehicle. T o prevent damage to the power steering pump: • Never hold the steering wheel to t[...]

  • Page 149

    JOBNAME: No Job Name PAGE: 149 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: V ehicles with a higher center of gravity such as utility and four -wheel drive vehicles handle differently than vehicles with a lower center of gravity . Utility and four -wheel drive vehicles are not designed for cornering at speeds[...]

  • Page 150

    JOBNAME: No Job Name PAGE: 150 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 3. Start the vehicle. If it is necessary to use the above procedure to move the gearshift lever , it is possible that a fuse has blown or the vehicle’ s brakelamps are not operating properly . Refer to Fuses and relays in the Roadside Emergen[...]

  • Page 151

    JOBNAME: No Job Name PAGE: 151 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Driving with a 5–speed automatic transmission (if equipped) This vehicle is equipped with an adaptive T ransmission Shift Strategy . Adaptive Shift Strategy offers the optimal transmission operation and shift quality . When the vehicle’ s b[...]

  • Page 152

    JOBNAME: No Job Name PAGE: 152 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff R (Reverse) W ith the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). N (Neutral) W ith the gearshift lever in N (Neutral), the vehicle can be started a[...]

  • Page 153

    JOBNAME: No Job Name PAGE: 153 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • W ill not downshift into 1 (First) at high speeds; allows for 1 (First) when vehicle reaches slower speeds. Forced downshifts • Allowed in (Overdrive) or Drive. • Depress the accelerator to the floor . • Allows transmission to select [...]

  • Page 154

    JOBNAME: No Job Name PAGE: 154 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Upshifts Shift from: T ransfer case position (if equipped) 2WD and 4H 4L 1 -2 10 mph (16 km/h) 4 mph (6 km/h) 2 - 3 19 mph (26 km/h) 8 mph (10 km/h) 3 - 4 28 mph (43 km/h) 12 mph (16 km/h) 4 - 5 (Overdrive) 40 mph (68 km/h) 16 mph (26 km/h) Max[...]

  • Page 155

    JOBNAME: No Job Name PAGE: 155 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Removing the key T urn the ignition off, push the release lever (located above the ignition), then turn the key toward you and remove the key . If your vehicle gets stuck in mud or snow If your vehicle gets stuck in mud or snow , it may be rock[...]

  • Page 156

    JOBNAME: No Job Name PAGE: 156 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • 4x4 LOW – Momentarily illuminates when the vehicle is started. Illuminates when 4L (4WD Low) is engaged. Using the electronic shift 4WD system (if equipped) 2WD - Power to the rear wheels only; used for street and highway driving. 4X4 HIG[...]

  • Page 157

    JOBNAME: No Job Name PAGE: 157 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • If shifting out of 4X4 LOW , wait for the 4WD LOW light in the instrument cluster to turn off indicating the shift is complete. Driving off-road with 4WD Y our vehicle is specially equipped for driving on sand, snow , mud and rough terrain [...]

  • Page 158

    JOBNAME: No Job Name PAGE: 158 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • It may be safer to stay on the apron or shoulder of the road and slow down gradually before returning to the pavement. Y ou may lose control if you do not slow down or if you turn the steering wheel too sharply or abruptly . • It often ma[...]

  • Page 159

    JOBNAME: No Job Name PAGE: 159 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff brake pedal pressure should be utilized if changes in vehicle speed are called for . A void abrupt steering, acceleration or braking which could result in an increased risk of loss of vehicle control, vehicle rollover and/or personal injury . U[...]

  • Page 160

    JOBNAME: No Job Name PAGE: 160 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff If the transmission, transfer case or front axle are submerged in water , their fluids should be checked and changed, if necessary . Driving through deep water where the transmission vent tube is submerged may allow water into the transmission [...]

  • Page 161

    JOBNAME: No Job Name PAGE: 161 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Make sure you allow sufficient distance between you and other vehicles for stopping. Drive slower than usual and consider using one of the lower gears. DRIVING THROUGH WATER If driving through deep or standing water is unavoidable, proceed very[...]

  • Page 162

    JOBNAME: No Job Name PAGE: 162 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff HAZARD FLASHER The hazard flasher is located on the steering column, just behind the steering wheel. The hazard flashers will operate when the ignition is in any position or if the key is not in the ignition. Push in the flasher control and all[...]

  • Page 163

    JOBNAME: No Job Name PAGE: 163 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff The fuel pump shut-off switch is located under the right-hand side of the glove box, just above the carpet. T o reset the switch: 1. T urn the ignition OFF . 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by p[...]

  • Page 164

    JOBNAME: No Job Name PAGE: 164 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 2A Grey Grey — — — 3A Violet Violet — — — 4A Pink Pink — — — 5A T an T an — — — 7.5A[...]

  • Page 165

    JOBNAME: No Job Name PAGE: 165 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff The fuses are coded as follows: Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 5A Instrument panel dimmer switch 2 10A T railer tow park lamps 3 10A Right low beam headlamp 4 10A Left low beam headlamp 5 30A [...]

  • Page 166

    JOBNAME: No Job Name PAGE: 166 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 11 10A Smart Junction Box (SJB) (Logic power) 12 — Not used 13 15A Horn, Interior lamps 14 15A High beam headlamp, High beam indicator (cluster) 15 — One-touch[...]

  • Page 167

    JOBNAME: No Job Name PAGE: 167 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 31 20A Front park lamps, Rear park lamps, License plate lamps, Dimmer switch, T railer tow park lamps 32 5A Brake switch (logic) 33 5A Instrument cluster battery f[...]

  • Page 168

    JOBNAME: No Job Name PAGE: 168 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 2.3L engine (if equipped) The high-current fuses are coded as follows: Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 1 40A** Passenger compartment fuse panel 2 — Not used 3 40A** Passenger compartment fuse panel 4 —[...]

  • Page 169

    JOBNAME: No Job Name PAGE: 169 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 12 — Not used 13 30A** Blower motor (climate control) 14 — Not used 15 — Not used 16 — Not used 17 40A** ABS (motor) 18 — Not used 19 20A** Engine fan 20 — Not u[...]

  • Page 170

    JOBNAME: No Job Name PAGE: 170 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 42 7.5A* T railer tow (left turn) 43 — Not used 44 — Not used 45A — Wiper HI/LO relay 45B — W iper Park/Run relay 46A — Fuel pump relay 46B — W asher pump relay [...]

  • Page 171

    JOBNAME: No Job Name PAGE: 171 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 3.0L and 4.0L engines (if equipped) The high-current fuses are coded as follows: Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 1 40A** Passenger compartment fuse panel 2 — Not used 3 40A** Passenger compartment fuse p[...]

  • Page 172

    JOBNAME: No Job Name PAGE: 172 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 12 — Not used 13 30A** Blower motor (climate control) 14 — Not used 15 — Not used 16 — Not used 17 40A** ABS (motor) 18 — Not used 19 — Not used 20 — Not used [...]

  • Page 173

    JOBNAME: No Job Name PAGE: 173 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 42 7.5A* T railer tow (left turn) 43 — Not used 44 — Not used 45A — Wiper HI/LO relay 45B — W iper Park/Run relay 46A — A/C clutch solenoid 46B — W asher pump re[...]

  • Page 174

    JOBNAME: No Job Name PAGE: 174 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff appearance from the road tire, which will be identified with a “Caution” label on the wheel. Both of these spare tires are considered “temporary”. Replace these temporary emergency spare tires on the vehicle with a tire of the same size[...]

  • Page 175

    JOBNAME: No Job Name PAGE: 175 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff soon as possible with a road tire/wheel that is the same size and type as the road tires and wheels that were originally provided by Mazda. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired. When drivi[...]

  • Page 176

    JOBNAME: No Job Name PAGE: 176 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff T ool Location Spare tire Under the vehicle, just forward of the rear bumper Jack, jack handle, wheel nut wrench Regular Cab: behind seats and underneath the jack and tools cover Cab Plus: stowed in the passenger side rear cab under the plastic[...]

  • Page 177

    JOBNAME: No Job Name PAGE: 177 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 2. If equipped, unlock and remove the spare tire carrier lock from the rear access hole located just above the rear bumper and below the tailgate. 3. Insert the straight end of the jack handle into the rear access hole located just above the re[...]

  • Page 178

    JOBNAME: No Job Name PAGE: 178 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4. If your vehicle is equipped with P265/75 R15 A T tires, do not stow a flat or inflated full size spare tire in the spare tire carrier . The flat full size tire should be stowed and tied down in the pickup box bed until it can be repaired. 5.[...]

  • Page 179

    JOBNAME: No Job Name PAGE: 179 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 3. Block the diagonally opposite wheel. 4. Insert tapered end of the lug wrench behind hub caps and twist them off. 5. Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground. 6. [...]

  • Page 180

    JOBNAME: No Job Name PAGE: 180 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Rear Never use the differential as a jacking point. It is too easy for the vehicle to tilt or fall and you can be injured. 7. Remove the wheel lug nuts with the lug wrench. 8. Replace the flat tire with the spare tire, making sure the valve[...]

  • Page 181

    JOBNAME: No Job Name PAGE: 181 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 1. Lay the tire on the ground with the valve stem facing up. 2. Slide the wheel partially under the vehicle and install the wire and retainer through the center of the wheel. 3. T urn the jack handle clockwise until the tire is raised to its or[...]

  • Page 182

    JOBNAME: No Job Name PAGE: 182 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the wheel hub, brake drum or brake disc that contacts the wheel. Ensure that any fastene[...]

  • Page 183

    JOBNAME: No Job Name PAGE: 183 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff If you find a leak or other damage, or if coolant is still leaking, stop the engine and call an authorized dealer . See Adding coolant in the Maintenance and Specifications section. If you find no problems, the engine is cool and no leaks are o[...]

  • Page 184

    JOBNAME: No Job Name PAGE: 184 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. T urn the heater fan on in both vehicles to protect any electrical surges. T urn all other acc[...]

  • Page 185

    JOBNAME: No Job Name PAGE: 185 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery . 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’ s engine, away from the battery and the fuel inj[...]

  • Page 186

    JOBNAME: No Job Name PAGE: 186 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove[...]

  • Page 187

    JOBNAME: No Job Name PAGE: 187 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’ s battery . 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’ s battery . After the disabled vehicle has been started and the[...]

  • Page 188

    JOBNAME: No Job Name PAGE: 188 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or , if you are a member of a roadside assistance program, your roadside assistance service provider . It is recommended that your vehicle be towed wit[...]

  • Page 189

    JOBNAME: No Job Name PAGE: 189 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff CUSTOMER ASSISTANCE (U.S.A. MAINLAND AND HAWAII) Y our complete and permanent satisfaction is our business. W e are here to serve you. All Authorized Mazda Dealers have the knowledge and the tools to keep your Mazda vehicle in top condition. If[...]

  • Page 190

    JOBNAME: No Job Name PAGE: 190 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4. Purchase date and current mileage 5. Y our authorized dealer’ s name and location 6. Y our question(s) If you live outside the U.S.A., please contact your nearest Mazda Distributor . CUSTOMER ASSISTANCE (CANADA) Y our complete and permanen[...]

  • Page 191

    JOBNAME: No Job Name PAGE: 191 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 6. Y our authorized dealer’ s name and location 7. The nature of your problem and/or cause of dissatisfaction. The Department, in cooperation with the local Mazda Service Representative, will review the case to determine if everything possibl[...]

  • Page 192

    JOBNAME: No Job Name PAGE: 192 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff parties cannot agree upon), the owner may wish to use the services offered by the Canadian Motor V ehicle Arbitration Plan (CAMV AP). CAMV AP uses the services of Provincial Administrators to assist consumers in scheduling and preparing for the[...]

  • Page 193

    JOBNAME: No Job Name PAGE: 193 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Regional Offices Areas Covered Mazda Canada Inc. Quebec Region/Atlantic Region 6111 Route T rans Canadienne Pointe Claire, Quebec H9R 5A5 (514) 694–6390 Quebec, New Brunswick, Nova Scotia, Prince Edward Island, Newfoundland Canadian Motor V e[...]

  • Page 194

    JOBNAME: No Job Name PAGE: 194 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Regional Offices Regional Offices Areas Covered Mazda Canada Inc. W estern Region 8171 Ackroyd Road Suite 2000 Richmond, B.C. V6X 3K1 (604) 303–5670 Alberta, British Columbia, Manitoba, Saskatchewan, Y ukon Mazda Canada Inc. Central Region 55[...]

  • Page 195

    JOBNAME: No Job Name PAGE: 195 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff STEP 2 If, after following STEP 1, you feel the need for further assistance, please contact your area’ s Mazda representative (Indicated on the next page). Please help us by providing the following information: 1. Y our name, address, and tel[...]

  • Page 196

    JOBNAME: No Job Name PAGE: 196 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 1. T wo or more repair attempts are made on the same nonconformity likely to cause death or serious bodily injury OR 2. Four or more repair attempts are made on the same nonconformity (a defect or condition that substantially impairs the use, v[...]

  • Page 197

    JOBNAME: No Job Name PAGE: 197 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff SAIP AN Pacific International Marianas, Inc. (d.b.a. Midway Motors) P .O. Box 887 Saipan, MP 96950 TEL: (670) 234–7524 T riple J Saipan, Inc. (d.b.a. T riple J Motors) Beach Road Chalan LauLau Saipan, MP 96950 TEL: (670) 235–4868 AMERICAN S[...]

  • Page 198

    JOBNAME: No Job Name PAGE: 198 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff However , in the event that you are moving to Canada permanently , Mazda vehicles built for use in the United States could be eligible for exportation to Canada with specific vehicle modifications to comply with the Canadian Motor V ehicle Safe[...]

  • Page 199

    JOBNAME: No Job Name PAGE: 199 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff ADD-ON NON-GENUINE PARTS AND ACCESSORIES Non-genuine parts and accessories for Mazda vehicles can be found in stores. These may fit your vehicle, but they are not approved by the manufacturer for use with Mazda vehicles. When you install non-ge[...]

  • Page 200

    JOBNAME: No Job Name PAGE: 200 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff PUBLICA TION ORDER NUMBER PUBLICA TION DESCRIPTION 9999 95 022B 05 WORKSHOP MANUAL 9999 95 020G 05 WIRING DIAGRAM 9999 95 023C 05 OWNER’S MANUAL WORKSHOP MANUAL: Covers recommended maintenance and repair procedures of the drive train, body an[...]

  • Page 201

    JOBNAME: No Job Name PAGE: 201 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Mazda North American Operations 7755, Irvine Center Drive Irvine, California 92618–2922 P .O. Box 19734 Irvine, CA 92623–9734 Customer Assistance Center or toll free at 1 (800) 222–5500 If you live outside of the U.S.A., please contact th[...]

  • Page 202

    JOBNAME: No Job Name PAGE: 202 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ASHING THE EXTERIOR W ash your vehicle regularly with cool or lukewarm water and a neutral pH shampoo, such as an approved shampoo available from your Mazda authorized dealer . • Never use strong household detergents or soap, such as dish w[...]

  • Page 203

    JOBNAME: No Job Name PAGE: 203 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing paint chips. • Always read the instructions before using the products. ALUMINUM WHEELS AND COVERS Aluminum wh[...]

  • Page 204

    JOBNAME: No Job Name PAGE: 204 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • 2.3L Engine • 3.0L Engine 2.3L 16 VALVE art=ranmc723_e art=ranmc704_b DIFF-MARKED Review Copy —— ( OLD= 2005 B-Series fus Owners Guide (post-2002-fmt) 2nd Printing (#24721) (Nov-24-2004 1 1:18:53)) ( NEW= 2006 B-Series fus Owners Guid[...]

  • Page 205

    JOBNAME: No Job Name PAGE: 205 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • 4.0L Engine • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available [...]

  • Page 206

    JOBNAME: No Job Name PAGE: 206 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then with a clean, dry cloth, or use Mazda Dash & Vinyl Cleaner (ZC-38-A). • A void cleaners or polish that increase the gloss of the upper portion of the ins[...]

  • Page 207

    JOBNAME: No Job Name PAGE: 207 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff MAZDA CAR CARE PRODUCTS Y our Mazda dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed t[...]

  • Page 208

    JOBNAME: No Job Name PAGE: 208 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff INTRODUCTION Be extremely careful to prevent injury to yourself and others or damage to your vehicle when using this manual for inspection and maintenance. If you’re unsure about any procedure it describes, we strongly urge you to have a reli[...]

  • Page 209

    JOBNAME: No Job Name PAGE: 209 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff CHART SYMBOLS I : Inspect and if necessary , correct, clean or replace A Adjust R : Replace L : Lubricate Normal driving service intervals — perform at the months or distances shown, whichever occurs first. Maintenance Item Maintenance Interv[...]

  • Page 210

    JOBNAME: No Job Name PAGE: 210 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Maintenance Item Maintenance Interval (Number of months or Miles (km), whichever comes first) Months 4 8 12 16 20 24 28 32 36 40 44 48 x 1000 miles 5 10 15 20 25 30 35 40 45 50 55 60 (x 1000 km) (8) (16) (24) (32) (40) (48) (56) (64) (72) (80) [...]

  • Page 211

    JOBNAME: No Job Name PAGE: 211 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff *5 The California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty nor limit recall liability prior to completion of the vehicle’ s useful life. Schedule 1 continued M[...]

  • Page 212

    JOBNAME: No Job Name PAGE: 212 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Maintenance Item Maintenance Interval (Number of months or Miles (km), whichever comes first) Months 52 56 60 64 68 72 76 80 84 88 92 96 x 1000 miles 65 70 75 80 85 90 95 100 105 110 115 120 (x 1000 km) (104) (112) (121) (128) (136) (144) (152)[...]

  • Page 213

    JOBNAME: No Job Name PAGE: 213 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff SCHEDULE 2 — SPECIAL OPERATING CONDITIONS If your driving habits FREQUENTL Y include one or more of the following conditions: • Short trips of less than 10 miles (16 km) when outside temperatures remain below freezing. • T owing a trailer[...]

  • Page 214

    JOBNAME: No Job Name PAGE: 214 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Special Operating Conditions Replace Engine Oil and Filter Inspect Brake System Replace Fuel Filter Change Automatic T ransmission Fluid Replace Spark Plugs Replace Engine Air Filter Change Manual T ransmission Fluid Inspect and Lubricate U-Joi[...]

  • Page 215

    JOBNAME: No Job Name PAGE: 215 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Note any changes in the sound of the exhaust or any smell or exhaust fumes in the vehicle. • Check for vibrations in the steering wheel. Notice any increased steering effort or looseness in the steering wheel, or change in the straight ah[...]

  • Page 216

    JOBNAME: No Job Name PAGE: 216 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Check battery water level (non-maintenance free). • Check battery connections and clean if necessary . Retightening lug nuts • Retighten the lug nuts to the specified torque at 500 miles (800 km) after any wheel disturbance (tire rotati[...]

  • Page 217

    JOBNAME: No Job Name PAGE: 217 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 1. Set the parking brake, depress the clutch and place the gearshift in 1 (First). 2. T urn off the engine and remove the key . 3. Block the wheels. Working with the engine on • Automatic transmission: 1. Set the parking brake and shift to P [...]

  • Page 218

    JOBNAME: No Job Name PAGE: 218 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 2.3L I4 engine 1. W indshield washer fluid reservoir 2. Engine coolant reservoir 3. Engine oil dipstick 4. T ransmission fluid dipstick (automatic transmission) 5. Engine oil filler cap 6. Brake [...]

  • Page 219

    JOBNAME: No Job Name PAGE: 219 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 3.0L V6 engine 1. Engine coolant reservoir 2. W indshield washer fluid reservoir 3. Engine oil filler cap 4. T ransmission fluid dipstick (automatic transmission) 5. Engine oil dipstick 6. Brake fluid reservoir 7. Power distribution box 8. Clut[...]

  • Page 220

    JOBNAME: No Job Name PAGE: 220 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4.0L SOHC V6 engine 1. W indshield washer fluid reservoir 2. T ransmission fluid dipstick (automatic transmission) 3. Engine oil filler cap 4. Engine oil dipstick 5. Brake fluid reservoir 6. Power distribution box 7. Clutch fluid reservoir (man[...]

  • Page 221

    JOBNAME: No Job Name PAGE: 221 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low . In very cold weather , do not fill the reservoir completely . Only use a washer fluid that meets Mazda specification . Do not use any special washer fluid such as win[...]

  • Page 222

    JOBNAME: No Job Name PAGE: 222 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Check the wiper blades for wear at least twice a year or when they seem less effective. Substances such as tree sap and some hot wax treatments used by commercial car washes reduce the effectiveness of wiper blades. Changing the wiper blades 1.[...]

  • Page 223

    JOBNAME: No Job Name PAGE: 223 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • 2.3L I4 engine • 3.0L V6 engine MAX MIN art=ranmc135_d art=ranmc137_a DIFF-MARKED Review Copy —— ( OLD= 2005 B-Series fus Owners Guide (post-2002-fmt) 2nd Printing (#24721) (Nov-24-2004 1 1:18:53)) ( NEW= 2006 B-Series fus Owners Guid[...]

  • Page 224

    JOBNAME: No Job Name PAGE: 224 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • 4.0L SOHC V6 engine 6. W ipe the indicator clean. Insert the indicator fully , then remove it again. • If the oil level is between the two holes or between the MIN and MAX marks (depending on application), the oil level is acceptable, DO [...]

  • Page 225

    JOBNAME: No Job Name PAGE: 225 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • 3.0L V6 engine SAE 5W -20 • 4.0L SOHC V6 engine SAE 5W -30 • Oil levels above the MAX mark or upper hole may cause engine damage. Some oil must be removed from the engine by an authorized dealer . 7. Put the indicator back in and ensure[...]

  • Page 226

    JOBNAME: No Job Name PAGE: 226 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter . 2. If the engine oil level is not within the normal range, add only certified engine oil of the recommended viscosity . Remove the e[...]

  • Page 227

    JOBNAME: No Job Name PAGE: 227 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Change your engine oil and filter according to the appropriate schedule listed in the service maintenance section . Do not use supplemental engine oil additives, oil treatments or engine treatments. They are unnecessary and could, under certain[...]

  • Page 228

    JOBNAME: No Job Name PAGE: 228 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff It is recommended you use the appropriate Mazda oil filter (or another brand meeting Mazda specifications) for your engine. BATTERY Y our vehicle is equipped with a Mazda maintenance-free battery which normally does not require additional water[...]

  • Page 229

    JOBNAME: No Job Name PAGE: 229 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Batteries normally produce explosive gases which can cause personal injury . Therefore, do not allow flames, sparks or lighted substances to come near the battery . When working near the battery , always shield your face and protect y[...]

  • Page 230

    JOBNAME: No Job Name PAGE: 230 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • If you do not allow the engine to relearn its idle trim, the idle quality of your vehicle may be adversely affected until the idle trim is eventually relearned. When the battery is disconnected or a new battery installed, the transmission m[...]

  • Page 231

    JOBNAME: No Job Name PAGE: 231 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff level and concentration is not maintained correctly , damage to the engine and cooling system may result. • 2.3L engine art=ranmc146_a DIFF-MARKED Review Copy —— ( OLD= 2005 B-Series fus Owners Guide (post-2002-fmt) 2nd Printing (#24721) [...]

  • Page 232

    JOBNAME: No Job Name PAGE: 232 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • 3.0L & 4.0L engines When the engine is cold, check the level of the engine coolant in the reservoir . • The engine coolant should be at the “cold fill level” or within the “cold fill range” as listed on the engine coolant rese[...]

  • Page 233

    JOBNAME: No Job Name PAGE: 233 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Adding engine coolant Use only Mazda Genuine Engine Coolant or a premium engine coolant that meets a Mazda specification. • DO NOT USE Extended Life Engine Coolant (orange in color). • DO NOT USE a DEX-COOL t engine coolant or an equivalent[...]

  • Page 234

    JOBNAME: No Job Name PAGE: 234 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff For vehicles with overflow coolant systems with a non-pressurized cap on the coolant recovery system, add coolant to the coolant recovery reservoir when the engine is cool. Add the proper mixture of coolant and water to the “FULL COLD” leve[...]

  • Page 235

    JOBNAME: No Job Name PAGE: 235 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Y our cooling system may have a leak. Operating an engine with a low level of coolant can result in engine overheating and possible engine damage. Recycled engine coolant Not all coolant recycling processes produce coolant which meets Mazda spe[...]

  • Page 236

    JOBNAME: No Job Name PAGE: 236 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Decreased engine coolant concentrations below 40% will decrease the freeze protection characteristics of the engine coolant and may cause engine damage. • Refer to the chart on the coolant container to ensure the coolant concentration in [...]

  • Page 237

    JOBNAME: No Job Name PAGE: 237 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Gasoline may contain benzene, which is a cancer -causing agent. Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off [...]

  • Page 238

    JOBNAME: No Job Name PAGE: 238 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: The flow of fuel through a fuel pump nozzle can produce static electricity , which can cause a fire if fuel is pumped into an ungrounded fuel container . Use the following guidelines to avoid static build-up when filling an ungrounded[...]

  • Page 239

    JOBNAME: No Job Name PAGE: 239 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff for any damage to the fuel tank or fuel system if the correct genuine Mazda fuel filler cap is not used. W ARNING: The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stop[...]

  • Page 240

    JOBNAME: No Job Name PAGE: 240 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Do not be concerned if your engine sometimes knocks lightly . However , if it knocks heavily under most driving conditions while you are using fuel with the recommended octane rating, see your authorized dealer to prevent any engine damage. Fue[...]

  • Page 241

    JOBNAME: No Job Name PAGE: 241 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff NOT accurate as a measure of fuel economy . W e do not recommend taking fuel economy measurements during the first 1,000 miles (1,600 km) of driving (engine break-in period). Y ou will get a more accurate measurement after 2,000 miles-3,000 mil[...]

  • Page 242

    JOBNAME: No Job Name PAGE: 242 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 4. Subtract your initial odometer reading from the current odometer reading. 5. Follow one of the simple calculations in order to determine fuel economy: Calculation 1: Divide total miles traveled by total gallons used. Calculation 2: Multiply [...]

  • Page 243

    JOBNAME: No Job Name PAGE: 243 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel economy . • Use recommended engine oil[...]

  • Page 244

    JOBNAME: No Job Name PAGE: 244 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff expected on the vehicle under optimum conditions. Y our fuel economy may vary depending upon the method of operation and conditions. EMISSION CONTROL SYSTEM Y our vehicle is equipped with various emission control components and a catalytic conv[...]

  • Page 245

    JOBNAME: No Job Name PAGE: 245 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff it from working. Information about your vehicle’ s emission system is on the V ehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications. Please co[...]

  • Page 246

    JOBNAME: No Job Name PAGE: 246 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff condition. T o ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway . • Next, at leas[...]

  • Page 247

    JOBNAME: No Job Name PAGE: 247 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff • 4.0L V6 engine Check the power steering fluid. Refer to the service maintenance section for the service interval schedules. If adding fluid is necessary , use only MERCON t AT F . 1. Start the engine and let it run until it reaches normal o[...]

  • Page 248

    JOBNAME: No Job Name PAGE: 248 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff BRAKE FLUID The fluid level will drop slowly as the brakes wear , and will rise when the brake components are replaced. Fluid levels below the “MAX” line that do not trigger the brake system warning lamp are within the normal operating rang[...]

  • Page 249

    JOBNAME: No Job Name PAGE: 249 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W ARNING: Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical attention if irritation persists. If taken internally , drink water and induce vomiting. Seek medical attention immedia[...]

  • Page 250

    JOBNAME: No Job Name PAGE: 250 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 8. Remove the dipstick and inspect the fluid level. Level should be in the cross-hatched area. 9. If necessary , add fluid in 1/2 pint (250ml) increments through the filler tube until the level is correct at normal operating temperatures. Refer[...]

  • Page 251

    JOBNAME: No Job Name PAGE: 251 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Checking and adding manual transmission fluid (if equipped) 1. Park the vehicle on a level surface. 2. Engage the parking brake fully – put in first gear . 3. Assure the vehicle cannot move. 4. Clean the filler plug. 5. Remove the filler plug[...]

  • Page 252

    JOBNAME: No Job Name PAGE: 252 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff T RANSFER CASE FLUID (IF EQUIPPED) 1. Park the vehicle on a level surface. 2. Engage the parking brake fully – put in first gear . 3. Assure the vehicle cannot move. 4. Clean the filler plug. 5. Remove the filler plug and inspect the fluid le[...]

  • Page 253

    JOBNAME: No Job Name PAGE: 253 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff CHECKING AND ADDING REAR DIFFERENTIAL FLUID 1. Park the vehicle on a level surface. 2. Engage the parking brake fully – put in first gear . 3. Assure the vehicle cannot move. 4. Clean the filler plug. 5. Remove the filler plug and inspect the[...]

  • Page 254

    JOBNAME: No Job Name PAGE: 254 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Fluid Mazda Part Name Application Capacity Power steering fluid Mazda MERCON t AT F All Fill to range on dipstick T ransmission fluid 1 Mazda MERCON t AT F 5-speed manual 2.8 quarts (2.65L) 2 Mazda MERCON t V AT F 4x2 vehicles with automatic an[...]

  • Page 255

    JOBNAME: No Job Name PAGE: 255 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Fluid Mazda Part Name Application Capacity Fuel tank N/A Regular cab (Short wheel base) 17 gallons (64.4L) SuperCab 19.5 gallons (73.8L) T ransfer Case Fluid Mazda MERCON t AT F 4x4 V ehicles 1.25 quarts (1.2L) Front axle lubricant Mazda SAE 80[...]

  • Page 256

    JOBNAME: No Job Name PAGE: 256 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff 5 T raction-Lok axles use 4.75–5.0 pints (2.2–2.4L) of rear axle lubricant. Add 4 oz. (118 ml) of Additive Friction Modifier meeting Mazda specifications for complete refill of T raction-Lok axles. Service refill capacities are determined b[...]

  • Page 257

    JOBNAME: No Job Name PAGE: 257 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Item Mazda part name or equivalent Power steering fluid, transfer case fluid (4X4) and transmission fluid (manual) MERCON t AT F Automatic transmission (5R44E and 5R55E) MERCON t VA T F 2 W indshield washer fluid Ultra-clear W indshield W asher[...]

  • Page 258

    JOBNAME: No Job Name PAGE: 258 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff V EHICLE DIMENSIONS V ehicle dimensions Regular Cab - inches (mm) SuperCab - inches (mm) (1) Overall length 188.5 (4788) 202.6 (5147) (2) Overall width 69.4 (1762) 70.3 (1785) (3) Overall height – 4x2/4x4 65.0 (1652) / 68.5 (1740) 66.0 (1676)[...]

  • Page 259

    JOBNAME: No Job Name PAGE: 259 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff IDENTIFYING YOUR VEHICLE Safety Compliance Certification Label The National Highway T raffic Safety Administration Regulations require that a Safety Compliance Certification Label be affixed to a vehicle and prescribe where the Safety Complianc[...]

  • Page 260

    JOBNAME: No Job Name PAGE: 260 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff V ehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. Please note that in the graphic, XXXX is representative of your vehicle identification number [...]

  • Page 261

    JOBNAME: No Job Name PAGE: 261 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff T RANSMISSION/T RANSAXLE CODE DESIGNATIONS Y ou can find a transmission/transaxle code on the Safety Compliance Certification Label . The following table tells you which transmission or transaxle each code represents. Code Description D Five-sp[...]

  • Page 262

    JOBNAME: No Job Name PAGE: 262 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff CELL PHONES Use of cell phones and other devices by driver: W ARNING: Use of any electrical devices such as cell phones, computers, portable radios, vehicle navigation or other devices by the driver while the vehicle is moving is dangerous. Dia[...]

  • Page 263

    JOBNAME: No Job Name PAGE: 263 SESS: 3 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff A ABS (see Brakes) .....................145 Airbag supplemental restraint system .......................................... 77 and child safety seats .............. 80 description ................................ 77 disposal ...................[...]

  • Page 264

    JOBNAME: No Job Name PAGE: 264 SESS: 3 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff plastic parts ............................ 205 washing .................................... 202 waxing ..................................... 202 wheels ...................................... 203 wiper blades ............................ 205 Clo[...]

  • Page 265

    JOBNAME: No Job Name PAGE: 265 SESS: 3 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff calculating fuel economy ....... 240 cap ........................................... 238 capacity ................................... 253 choosing the right fuel ........... 239 comparisons with EP A fuel economy estimates .................243 [...]

  • Page 266

    JOBNAME: No Job Name PAGE: 266 SESS: 3 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff Lane change indicator (see T urn signal) ................................. 39 LA TCH anchors ......................... 101 Lights, warning and indicator .... 12 anti-lock brakes (ABS) .......... 146 Load limits .................................[...]

  • Page 267

    JOBNAME: No Job Name PAGE: 267 SESS: 3 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff child safety seats ...................... 94 Servicing your vehicle .............. 216 Setting the clock AM/FM stereo ........................... 19 AM/FM stereo CD ..................... 21 AM/FM stereo tape/CD/MP3 .... 24 Premium AM/FM stereo [...]

  • Page 268

    JOBNAME: No Job Name PAGE: 268 SESS: 3 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff W indows power ......................................... 49 W indshield washer fluid and wipers .......................................... 47 checking and adding fluid ..... 221 checking and cleaning ............221 replacing wiper blades .....[...]