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Table of contents for the manual
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Page 1
eng i Declaration of Conformity ‑ For Recreational Craft Propulsion Engines with the Requirements of Directive 94/25/EC as amended by 2003/44/EC Name of engine manufacturer: Tohatsu Marine Corporation (TMC) Mercury Marine Joint Venture Address: Shimodaira 4495‑9 Town: Komagane‑City, Nagano Post Code: 399‑4101 Country: Japan Name of authoriz[...]
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Page 2
ii eng Identification of Engines Covered by This Declaration of Conformity Name of engine model or engine family Starting serial number EC Type–examination certificate or type–approval certificate number 2.5, 3.5 hp 0R098000 SB5 09 01 57840 033 4, 5, 6 hp 0R098000 SB5 11 04 57840 037 15, 20 hp 0R235168 SB5 07 12 57840 027 25, 30 hp EFI 0R098000[...]
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Page 3
eng iii Name / function: Mark D. Schwabero, President, Mercury Marine Date and place of issue: September 04, 2012 Fond du Lac, Wisconsin, USA Welcome You have selected one of the finest outboards available. It incorporates numerous design features to ensure operating ease and durability. With proper care and maintenance, you will enjoy using this p[...]
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Page 4
iv eng Warranty Message The product you have purchased comes with a limited warranty from Mercury Marine. The terms of the warranty are set forth in the Warranty Information section of this manual. The warranty statement contains a description of what is covered, what is not covered, the duration of coverage, how to best obtain warranty coverage, i[...]
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Page 5
eng v WARRANTY INFORMATION Warranty Registration United States and Canada.............................................. 1 Transfer of Warranty United States and Canada................................................ 1 Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada....................................[...]
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Page 6
vi eng Fuel and Oil Fuel Recommendations.................................................................................... 34 Low Permeation Fuel Hose Requirement ........................................................ 35 EPA Pressurized Portable Fuel Tank Requirements........................................ 35 Fuel Demand Valve (FDV) Requiremen[...]
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Page 7
eng vii Maintenance Outboard Care.................................................................................................. 54 EPA Emission Regulations............................................................................... 54 Inspection and Maintenance Schedule............................................................. 55 Flushing[...]
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Page 8
eng viii[...]
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Page 9
WARRANTY INFORMATION eng 1 Warranty Registration United States and Canada To be eligible for warranty coverage, the product must be registered with Mercury Marine. At the time of sale, the selling dealer should complete the warranty registration and immediately submit it to Mercury Marine via MercNET, e‑mail, or mail. Upon receipt of this warrant[...]
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Page 10
WARRANTY INFORMATION 2 eng Upon processing the transfer of warranty, Mercury Marine will record the new owner's information. There is no charge for this service. OUTSIDE THE UNITED STATES AND CANADA For products purchased outside the United States and Canada, contact the distributor in your country, or the Marine Power Service Center closest t[...]
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Page 11
WARRANTY INFORMATION eng 3 CONDITIONS THAT MUST BE MET IN ORDER TO OBTAIN WARRANTY COVERAGE: Warranty coverage is available only to retail customers that purchase from a Dealer authorized by Mercury Marine to distribute the product in the country in which the sale occurred, and then only after the Mercury Marine specified predelivery inspection pro[...]
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Page 12
WARRANTY INFORMATION 4 eng Corrosion damage caused by stray electrical currents (onshore power connections, nearby boats, submerged metal) is not covered by this corrosion warranty and should be protected against by the use of a corrosion protection system, such as the Mercury Precision Parts or Quicksilver MerCathode system and/or Galvanic Isolato[...]
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Page 13
WARRANTY INFORMATION eng 5 Warranty is limited to defects in material or workmanship, but only when the consumer sale is made in the country to which distribution is authorized by us. Should you have any questions concerning warranty coverage, contact your authorized dealer. They will be pleased to answer any questions that you may have. GENERAL EX[...]
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Page 14
WARRANTY INFORMATION 6 eng 13. Water entering engine through the fuel intake, air intake, or exhaust system or submersion. 14. Failure of any parts caused by lack of cooling water, which results from starting motor out of water, foreign material blocking inlet holes, motor being mounted too high, or trimmed too far out. 15. Use of fuels and lubrica[...]
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Page 15
WARRANTY INFORMATION eng 7 a. Oil pump and internal parts b. Oil injectors c. Oil meter 5. Exhaust system a. Exhaust manifold b. Exhaust valves 6. Miscellaneous items used in above systems a. Hoses, clamps, fittings, tubing, sealing gaskets or devices, and mounting hardware b. Pulleys, belts, and idlers c. Vacuum, temperature, check and time sensit[...]
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Page 16
WARRANTY INFORMATION 8 eng DURATION OF COVERAGE: This limited warranty provides coverage for the components of the emissions control systems of new, 2001 model year and later outboards, sold to retail customers in California for four (4) years from either the date the product is first sold, or first put into service, whichever occurs first, or the [...]
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Page 17
WARRANTY INFORMATION eng 9 Expenses related to haul‑out, launch, towing, storage, telephone, rental, inconvenience, slip fees, insurance coverage, loan payments, loss of time, loss of income, or any other type of incidental or consequential damages are not covered by this warranty. Also, expenses associated with the removal and/or replacement of [...]
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Page 18
WARRANTY INFORMATION 10 eng Where a warrantable condition exists, Mercury Marine will repair your outboard engine at no cost to you, including diagnosis, parts, and labor. MANUFACTURER'S WARRANTY COVERAGE: Select emission control parts from model year 2001 and later outboard engines are warranted for four (4) years, or for 250 hours of use, wh[...]
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Page 19
WARRANTY INFORMATION eng 11 42537 Two Stars ‑ Very Low Emission The Two Star label identifies engines that meet the Air Resources Board's Personal Watercraft and Outboard marine engine 2004 exhaust emissions standards. Engines meeting these standards have 20% lower emissions than One Star ‑ Low Emission engines. 42538 Three Stars ‑ Ultra[...]
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Page 20
WARRANTY INFORMATION 12 eng Guarantees Under Australian Consumer Law Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or repla[...]
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Page 21
WARRANTY INFORMATION eng 13 How to Obtain Warranty Coverage Under This Limited Warranty The customer must provide Mercury Marine with a reasonable opportunity to repair and reasonable access to the product for warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury Marine dealer authorized to service th[...]
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Page 22
WARRANTY INFORMATION 14 eng No individual or entity, including Mercury Marine authorized dealers, has been given authority by Mercury Marine to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against Mercury Marine. For additional info[...]
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Page 23
WARRANTY INFORMATION eng 15 You may change your address at any time, including at the time of the warranty claim, by calling Mercury Marine or sending a letter or fax with your name, old address, new address, and hull identification number (HIN) to Mercury Marine’s Warranty Registration Department. Global Warranty Charts Outboard and Jets UNITED [...]
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Page 24
WARRANTY INFORMATION 16 eng Product Standard Limited Warranty Standard Limited Corrosion Warranty OptiMax Jet drive (200 and 250 hp) 1 year 3 years Racing Product (Recreation use only) Standard Limited Warranty Standard Limited Corrosion Warranty OptiMax (250 XS) 2 years 3 years OptiMax (300 XS) 2 years 3 years Verado (350 SCi) 2 years 3 years Outs[...]
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Page 25
WARRANTY INFORMATION eng 17 ASIA WARRANTY CHARTS–OUTBOARD AND JET Product (Recreational only) Standard Limited Warranty Standard Limited Corrosion Warranty Commercial Application 2‑Stroke 1 year 3 years Contact the Marine Power Service Center closest to you FourStroke 1 year 3 years OptiMax 1 year 3 years Verado 1 year 3 years Racing Product (R[...]
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Page 26
WARRANTY INFORMATION 18 eng Racing Product (Recreational only) Standard Limited Warranty Standard Limited Corrosion Warranty Commercial Application Verado 350 SCi 2 years 3 years Contact the Marine Power Service Center closest to you Outside Europe and CIS For products purchased outside of Europe and CIS regions, contact the distributor in your cou[...]
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Page 27
WARRANTY INFORMATION eng 19 SOUTH AFRICA WARRANTY CHARTS–OUTBOARD AND JET Product (Recreational only) Standard Limited Warranty Standard Limited Corrosion Warranty Commercial Application 2‑Stroke 2 years 3 years Contact the Marine Power Service Center closest to you FourStroke 2 years 3 years OptiMax (including Pro XS) 3 years 3 years Verado (i[...]
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Page 28
GENERAL INFORMATION 20 eng Boater's Responsibilities The operator (driver) is responsible for the correct and safe operation of the boat and the safety of its occupants and general public. It is strongly recommended that each operator read and understand this entire manual before operating the outboard. Be sure that at least one additional per[...]
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Page 29
GENERAL INFORMATION eng 21 Do not overpower or overload your boat. Most boats will carry a required capacity plate indicating the maximum acceptable power and load as determined by the manufacturer following certain federal guidelines. If in doubt, contact your dealer or the boat manufacturer. U.S. COAST GUARD CAP ACITY MAXIMUM HORSEPOWER XXX MAXIM[...]
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Page 30
GENERAL INFORMATION 22 eng The lanyard cord is usually 122–152 cm (4–5 feet) in length when stretched out, with an element on one end made to be inserted into the switch and a clip on the other end for attaching to the operator's PFD or wrist. The lanyard is coiled to make its at‑rest condition as short as possible to minimize the likeli[...]
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Page 31
GENERAL INFORMATION eng 23 We strongly recommend that other occupants be instructed on proper starting and operating procedures should they be required to operate the engine in an emergency (if the operator is accidentally ejected). ! WARNING If the operator falls out of the boat, stop the engine immediately to reduce the possibility of serious inj[...]
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Page 32
GENERAL INFORMATION 24 eng Protecting People in the Water WHILE YOU ARE CRUISING It is very difficult for a person standing or floating in the water to take quick action to avoid a boat heading in his/her direction, even at slow speed. 21604 Always slow down and exercise extreme caution any time you are boating in an area where there might be peopl[...]
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Page 33
GENERAL INFORMATION eng 25 ! WARNING Inhaling engine exhaust gases can result in carbon monoxide poisoning, which can lead to unconsciousness, brain damage, or death. Avoid exposure to carbon monoxide. Stay clear from exhaust areas when engine is running. Keep the boat well‑ventilated while at rest or underway. STAY CLEAR OF EXHAUST AREAS 41 127 [...]
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Page 34
GENERAL INFORMATION 26 eng 1. Examples of poor ventilation while the boat is stationary: a - Operating the engine when the boat is moored in a confined space b - Mooring close to another boat that has its engine operating 2. Examples of poor ventilation while the boat is moving: a - Operating the boat with the trim angle of the bow too high b - Ope[...]
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Page 35
GENERAL INFORMATION eng 27 • We recommend that all powerboat operators complete a boating safety course. In the U.S., the U.S. Coast Guard Auxiliary, the Power Squadron, the Red Cross, and your state or provincial boating law enforcement agency provide courses. For more information in the U.S., call the Boat U.S. Foundation at 1‑800‑336‑BOA[...]
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Page 36
GENERAL INFORMATION 28 eng • Instruct at least one person onboard in the basics of starting and operating the engine and boat handling in case the driver becomes disabled or falls overboard. Do not overload your boat. • Most boats are rated and certified for maximum load (weight) capacities (refer to your boat's capacity plate). Know your [...]
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Page 37
GENERAL INFORMATION eng 29 • Boat operators are required by law to file a boating accident report with their state boating law enforcement agency when their boat is involved in certain boating accidents. A boating accident must be reported if 1) there is loss of life or probable loss of life, 2) there is personal injury requiring medical treatmen[...]
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Page 38
GENERAL INFORMATION 30 eng Models 4 5 6 Engine oil capacity 450 ml (15 fl oz) Recommended spark plug NGK DCPR6E Spark plug gap 0.9 mm (0.035 in.) Gearcase lubricant capacity 195 ml (6.6 fl oz) Gear ratio 2.15:1 Recommended gasoline Refer to Fuel and Oil Emission control system Engine modification (EM) Sound at drivers ear (ICOMIA 39‑94) bBA 82.2 [...]
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Page 39
INSTALLATION eng 31 Installing Outboard BOAT TRANSOM HEIGHT REQUIREMENT Measure the transom height of your boat. The anti‑ventilation plate should be 25–50 mm (1–2 in.) below the bottom of the boat. a - Anti‑ventilation plate INSTALLING OUTBOARD ON TRANSOM 1. Place the outboard on the centerline of the transom. 27005 2. Tighten the transom [...]
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Page 40
TRANSPORTING 32 eng Carrying, Storing, and Transporting Your Outboard When Removed from Boat 1. Remote fuel tank models ‑ Disconnect the remote fuel line. Install the protector cap over the fuel connector. a - Remote fuel line b - Protector cap 2. With the outboard still in the water, move the fuel valve to the "OFF" (closed) position. [...]
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Page 41
TRANSPORTING eng 33 4. Carry, transport, or store the outboard only in the upright position or tiller handle down position. These positions will prevent oil from draining out of the crankcase. a - Upright position b - Tiller handle down position NOTE: Never carry, store, or transport the outboard in these positions. Engine damage could result from [...]
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Page 42
FUEL AND OIL 34 eng Fuel Recommendations IMPORTANT: Use of improper gasoline can damage your engine. Engine damage resulting from the use of improper gasoline is considered misuse of the engine, and damage caused thereby will not be covered under the limited warranty. FUEL RATINGS Mercury Marine engines will operate satisfactorily when using a majo[...]
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Page 43
FUEL AND OIL eng 35 ! WARNING Fuel leakage is a fire or explosion hazard, which can cause serious injury or death. Periodically inspect all fuel system components for leaks, softening, hardening, swelling, or corrosion, particularly after storage. Any sign of leakage or deterioration requires replacement before further engine operation. Because of [...]
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Page 44
FUEL AND OIL 36 eng The fuel demand valve has a manual release. The manual release can be used (pushed in) to open (bypass) the valve in case of a fuel blockage in the valve. a - Fuel demand valve ‑ installed in the fuel hose between the fuel tank and primer bulb b - Manual release c - Vent/water drain holes Mercury Marine's Pressurized Port[...]
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Page 45
FUEL AND OIL eng 37 1. Open the manual vent screw on top of the fuel cap. 2. Turn the fuel cap until it contacts the tab lock. 3. Press down on the tab lock. Rotate the fuel cap 1/4 turn to relieve the pressure. 4. Press down on the tab lock again and remove the cap. DIRECTIONS FOR USING THE PRESSURIZED PORTABLE FUEL TANK 1. When installing the fue[...]
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Page 46
FUEL AND OIL 38 eng IMPORTANT: The use of nondetergent oils, multi‑viscosity oils (other than Mercury or Quicksilver NMMA FC‑W certified oil or a major brand NMMA FC‑W certified oil), synthetic oils, low quality or oils that contain solid additives are not recommended. Recommended SAE viscosity for engine oil a - Mercury or Quicksilver SAE 25[...]
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Page 47
FUEL AND OIL eng 39 NOTE: Under certain conditions, the operating temperature of four‑stroke outboard engines may not get hot enough to evaporate the normal fuel and moisture that accumulate in the crankcase. These conditions include operating at idle for long periods, repeated short trips, slow speed or quick stop‑and‑go operation, and opera[...]
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Page 48
FEATURES AND CONTROLS 40 eng Features and Controls Fuel shut‑off valve for internal fuel tank ‑ Turn valve up to close or down to open. If an optional remote fuel tank is used, turn valve up when using the remote fuel tank. Turn valve down when using the internal fuel tank. • Using internal fuel tank ‑ Turning valve up to "OFF" (s[...]
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Page 49
FEATURES AND CONTROLS eng 41 Remote the fuel tank connector ‑ For optional remote fuel tank. a - Choke knob b - Oil pressure indicator light c - Lanyard stop switch d - Remote fuel connector e - Lanyard Throttle grip friction knob ‑ Turn the friction knob to set and maintain the throttle at desired speed. Turn the knob clockwise to tighten fric[...]
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Page 50
FEATURES AND CONTROLS 42 eng Shift handle ‑ Controls the gear shift. a - Shift handle Tilting Outboard TILTING TO FULL UP POSITION 1. Stop the engine. Shift the outboard into forward gear. 2. Take hold of the top cowl grip and raise the outboard to the full up position. 54600 3. The spring loaded tilt lock lever will engage automatically and lock[...]
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Page 51
FEATURES AND CONTROLS eng 43 Shallow Water Operation This outboard has a shallow water drive position. This will allow you to tilt the outboard to a higher position to prevent hitting bottom. ENGAGING SHALLOW WATER DRIVE 1. Reduce the engine speed to idle in forward gear. Take hold of the top cowl grip and raise outboard to the higher tilt position[...]
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Page 52
FEATURES AND CONTROLS 44 eng Setting the Operating Angle of Your Outboard The vertical operating angle of your outboard is adjusted by changing the position of the tilt pin in the adjustment holes provided. Proper adjustment allows the boat to achieve optimum performance, stability, and minimize steering effort. The tilt pin should be adjusted so t[...]
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Page 53
OPERATION eng 45 Prestarting Check List • Operator knows safe navigation, boating, and operating procedures. • An approved personal flotation device of suitable size for each person aboard and readily accessible (it is the law). • A ring type life buoy or buoyant cushion designed to be thrown to a person in the water. • Know your boats&apos[...]
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Page 54
OPERATION 46 eng Engine Break‑in Procedure IMPORTANT: Failure to follow the engine break‑in procedures can result in poor performance throughout the life of the engine and can cause engine damage. Always follow break‑in procedures. 1. For the first hour of operation, run the engine at varied throttle settings up to 2000 RPM or at approximatel[...]
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Page 55
OPERATION eng 47 3. Shift the outboard to neutral (N) position. R F N 45602 NOTE: The engine will not start unless the lanyard is engaged with the stop switch. 4. Attach the lanyard to the stop switch. Refer to General Information ‑ Lanyard Stop Switch . a - Lanyard b - Stop switch 5. Starting procedure when using the internal fuel tank for fuel:[...]
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Page 56
OPERATION 48 eng a. Close the fuel cap vent on the internal fuel tank. b. Move the fuel valve to the "OFF" (closed) position. a - Fuel valve "OFF" (closed) position b - Fuel cap vent c. Connect the remote fuel line to the outboard. d. Position the fuel line primer bulb so the arrow on the side of the bulb is pointing up. Squeeze[...]
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Page 57
OPERATION eng 49 • Warm engine ‑ Move to the RE‑START position. a - Warm engine start b - Cold engine start 8. If engine is cold, completely pull out the choke. Push in the choke halfway as the engine is warming up. Push in completely after engine is warmed up. a - Choke NOTE: Starting flooded engine ‑ Push in the choke knob. Wait 30 second[...]
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Page 58
OPERATION 50 eng IMPORTANT: If no water is coming out of the water pump indicator hole, stop engine and check cooling water intake for obstruction. No obstruction may indicate a water pump failure or blockage in the cooling system. These conditions will cause the engine to overheat. Have the outboard checked by your dealer. Operating the engine whi[...]
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Page 59
OPERATION eng 51 Stopping the Engine Reduce the engine speed and push in the stop switch or pull the lanyard. a - Lanyard b - Stop switch Emergency Starting If the starter rope should break or the rewind starter fails, use the spare starter rope (provided) and follow this procedure. 1. Shift the outboard to neutral position. N 45629 ! WARNING The n[...]
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Page 60
OPERATION 52 eng 2. Disconnect the linkage from the rewind starter assembly. a - Rewind starter assembly b - Linkage 3. Remove the three 10 mm bolts and rewind starter assembly. a - 10 mm wrench ‑ provided with outboard ! WARNING The exposed moving flywheel can cause serious injury. Keep your hands, hair, clothing, tools, and other objects away f[...]
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Page 61
OPERATION eng 53 5. Pull the starter rope to start the engine. a - Starter rope ‑ provided with outboard a 45632[...]
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Page 62
MAINTENANCE 54 eng Outboard Care To keep your outboard in the best operating condition, it is important that your outboard receive the periodic inspections and maintenance listed in the Inspection and Maintenance Schedule . We urge you to keep it maintained properly to ensure the safety of you and your passengers, and retain its dependability. Reco[...]
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Page 63
MAINTENANCE eng 55 EMISSION CERTIFICATION LABEL An emission certification label, showing emission levels and engine specifications directly related to emissions, is placed on the engine at time of manufacture. a - Piston displacement b - Maximum emission output for the engine family c - Percent of fuel line permeation d - Timing specification e - F[...]
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Page 64
MAINTENANCE 56 eng • Wash off all salt deposits and flush out the exhaust outlet of the propeller and gearcase with fresh water if operating in saltwater. EVERY 100 HOURS OF USE OR ONCE YEARLY, WHICHEVER OCCURS FIRST • Lubricate all lubrication points. Lubricate more frequently when used in saltwater. See Lubrication Points . • Change the eng[...]
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Page 65
MAINTENANCE eng 57 3. Attach a water hose to the hose coupling. Turn on the water gently and flush the cooling system for 3–5 minutes. 4. Remove the hose coupling and install the plug and gasket. a - Plug and gasket b - Hose coupling Top Cowl Removal and Installation REMOVAL 1. Release the rear latch. 2. Lift up the rear of the cowl and push it t[...]
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Page 66
MAINTENANCE 58 eng The anode requires periodic inspection especially in saltwater which will accelerate the erosion. To maintain this corrosion protection, always replace the anode before it is completely eroded. Never paint or apply a protective coating on the anode as this will reduce effectiveness of the anode. 27092 Exterior Care Your outboard [...]
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Page 67
MAINTENANCE eng 59 FUEL LINE FILTER Inspect the fuel line filter. If the filter appears to be contaminated, remove and replace. 45639 IMPORTANT: Visually inspect for fuel leakage from the filter connections by squeezing the primer bulb until firm, forcing fuel into the filter. FUEL LINE INSPECTION Visually inspect the fuel line and primer bulb for [...]
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Page 68
MAINTENANCE 60 eng 2. Move the gear shift lever into neutral. N 45629 3. Straighten and remove the cotter pin. 4. Place a block of wood between the gearcase and the propeller to hold the propeller and remove the propeller nut. 5. Pull propeller straight off the shaft. If propeller is seized to the shaft and cannot be removed, have the propeller rem[...]
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Page 69
MAINTENANCE eng 61 8. Place a block of wood between the gearcase and the propeller and tighten the propeller nut. Secure the propeller nut to the shaft with a cotter pin. a - Cotter pin b - Propeller nut c - Rear thrust hub d - Propeller e - Front thrust washer Spark Plug Inspection and Replacement ! WARNING Damaged spark plug boots may emit sparks[...]
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Page 70
MAINTENANCE 62 eng 3. Set the spark plug gap to specification. 26947 Spark Plug Spark plug gap 0.9 mm (0.035 in.) 4. Before installing spark plug, clean off any dirt on the spark plug seat. Install plug finger‑tight, and then tighten 1/4 turn or torque to specifications. Description Nm lb‑in. lb‑ft Spark plug 27 20 Lubrication Points 1. Lubri[...]
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Page 71
MAINTENANCE eng 63 • Transom clamp screws ‑ lubricate threads. a - Transom clamp screws NOTE: Lubricating the tiller handle bushing and shift detent shaft requires disassembly of the product. These points should be lubricated at least once a year by an authorized dealer. • Tiller handle rubber bushing ‑ lubricate internal diameter. a - Till[...]
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Page 72
MAINTENANCE 64 eng 2. Lubricate the tilt pivot points with lightweight oil. a - Tilt pivot points 3. Lubricate the following with Extreme Grease or 2‑4‑C with PTFE. Tube Ref No. Description Where Used Part No. Extreme Grease Propeller shaft 8M0071842 95 2-4-C with PTFE Propeller shaft 92-802859A 1 • Propeller shaft ‑ refer to Propeller Repl[...]
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Page 73
MAINTENANCE eng 65 IMPORTANT: Inspect oil for signs of contamination. Oil contaminated with water will have a milky color to it; oil contaminated with fuel will have a strong fuel smell. If contaminated oil is noticed, have the engine checked by your dealer. a - Drain plug OIL FILLING IMPORTANT: Do not overfill. Be sure that the outboard is upright[...]
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Page 74
MAINTENANCE 66 eng 3. Remove the vent plug and fill/drain plug and drain lubricant. a - Vent plug b - Fill/drain plug GEARCASE LUBRICANT CAPACITY Gearcase lubricant capacity is approximately 195 ml (6.6 fl oz). GEARCASE LUBRICANT RECOMMENDATION Mercury or Quicksilver Premium or High Performance Gear Lubricant. CHECKING LUBRICANT LEVEL AND REFILLING[...]
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Page 75
MAINTENANCE eng 67 Submerged Outboard A submerged outboard will require service within a few hours by an authorized dealer once the outboard is recovered from the water. This immediate attention by a servicing dealer is necessary once the engine is exposed to the atmosphere to minimize internal corrosion damage to the engine.[...]
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Page 76
STORAGE 68 eng Storage Preparation The major consideration in preparing your outboard for storage is to protect it from rust, corrosion, and damage caused by freezing of trapped water. The following storage procedures should be followed to prepare your outboard for out of season storage or prolonged storage (two months or longer). NOTICE Without su[...]
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Page 77
STORAGE eng 69 Gearcase • Drain and refill the gearcase lubricant (refer to Gearcase Lubrication ). Positioning Outboard for Storage NOTICE Storing the outboard in a tilted position can damage the outboard. Water trapped in the cooling passages or rain water collected in the propeller exhaust outlet in the gearcase can freeze. Store the outboard [...]
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Page 78
OWNER SERVICE ASSISTANCE 70 eng Local Repair Service Always return your outboard to your local authorized dealer should the need for service arise. Only he has the factory trained mechanics, knowledge, special tools, equipment, and genuine parts and accessories to properly service your engine should the need occur. He knows your engine best. Servic[...]
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Page 79
OWNER SERVICE ASSISTANCE eng 71 REPLACEMENT SERVICE PARTS ! WARNING Avoid fire or explosion hazard. Electrical, ignition, and fuel system components on Mercury Marine products comply with federal and international standards to minimize risk of fire or explosion. Do not use replacement electrical or fuel system components that do not comply with the[...]
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Page 80
OWNER SERVICE ASSISTANCE 72 eng CONTACT INFORMATION FOR MERCURY MARINE CUSTOMER SERVICE For assistance, call, fax, or write to the geographic office in your area. Please include your daytime telephone number with mail and fax correspondence. United States, Canada Telephone English +1 920 929 5040 Français +1 905 636 4751 Mercury Marine W6250 Pione[...]
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Page 81
OWNER SERVICE ASSISTANCE eng 73 Ordering Literature Before ordering literature, have the following information about your power package available: Model Serial Number Horsepower Year UNITED STATES AND CANADA For additional literature for your Mercury Marine power package, contact your nearest Mercury Marine dealer or contact: Mercury Marine Telepho[...]
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Page 82
OWNER SERVICE ASSISTANCE 74 eng Quantity Item Stock Number Price Total . . Total Due .[...]
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Page 83
MAINTENANCE LOG eng 75 Maintenance Log Record all maintenance performed on your outboard here. Be sure to save all work orders and receipts. Date Maintenance Performed Engine Hours[...]