Mercury AirDeck 899194001 manual

i All of us at Mercury Marine want to thank you for choosing a Mercury Marine Inflatable boat. You have made a sound investment in boating pleasure. We firmly believe it will bring you many years of boating fun and excitement. This Owners Manual contains all the safety and operating information you need to get the most out of your Inflatable boat. [...]

ii Record your Hull Identification Number (HIN) and engine model/ serial number. The HIN is located on the back of the boat on the starboard side. The engine model/serial number is located on the swivel bracket. You will need this information to obtain parts, warranty service or provide information if your inflatable boat is stolen. Purchase Date D[...]

TABLE OF CONTENTS iii WARRANTY INFORMATION Transfer of Warranty .................................................................... 1 Warranty Registration United States and Canada ....................... 1 Mercury Inflatable Boat Limited Warranty United States and Canada ............................................................................[...]

TABLE OF CONTENTS iv Towing ....................................................................................... 28 Air Chamber Deflates Accidently ............................................... 28 Beaching .................................................................................... 28 MAINTENANCE Cleaning Procedure ....................[...]

WARRANTY INFORMATION 1 Transfer of Warranty The limited warranty is transferable to a subsequent purchaser, but only for the remainder of the unused portion of the limited warranty. This will not apply to products used for commercial applications. To transfer the warranty to the subsequent owner, send or fax a copy of the bill of sale or purchase a[...]

WARRANTY INFORMATION 2 Mercury Marine Attn: Warranty Registration Department W6250 W. Pioneer Road P.O. Box 1939 Fond du Lac, WI 54936-1939 920-929-5054 Fax 920-929-5893 NOTE: Registration lists must be maintained by Mercury Marine and any dealer on marine products sold in the United States, should a safety recall notification under the Federal Saf[...]

WARRANTY INFORMATION 3 DURATION OF COVERAGE The fiberglass hull, air deck® floor, all hull attachments and accessories, but not limited to, floorboards. seats, rope holders, oar locks, oars, rope, air pump, lifting handles, d‑rings, oar holders, valves, seat webbings, and transom integrity are covered by this Limited Warranty for one (1) year fr[...]

WARRANTY INFORMATION 4 HOW TO OBTAIN WARRANTY COVERAGE The customer must provide Mercury with a reasonable opportunity to repair, and reasonable access to the product for warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the product. If purchaser cannot deliver the pro[...]

WARRANTY INFORMATION 5 DISCLAIMERS AND LIMITATIONS: THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE[...]

GENERAL INFORMATION 6 Boater's Responsibilities The operator (driver) is responsible for the correct and safe operation of the boat and safety of its occupants and general public. It is strongly recommended that each operator (driver) read and understand this entire manual before operating the boat. Be sure at least one additional person on bo[...]

GENERAL INFORMATION 7 Lanyard Stop Switch The purpose of a lanyard stop switch is to turn off the engine when the operator moves far enough away from the operator's position (as in accidental ejection from the operator's position) to activate the switch. Tiller handle outboards and some remote control units are equipped with a lanyard sto[...]

GENERAL INFORMATION 8 Important Safety Information: The purpose of a lanyard stop switch is to stop the engine when the operator moves far enough away from the operator's position to activate the switch. This would occur if the operator accidentally falls overboard or moves within the boat a sufficient distance from the operator's positio[...]

GENERAL INFORMATION 9 ! WARNING Avoid serious injury or death from deceleration forces resulting from accidental or unintended stop switch activation. The boat operator should never leave the operator's station without first disconnecting the stop switch lanyard from the operator. Accidental or unintended activation of the switch during normal[...]

GENERAL INFORMATION 10 WHILE BOAT IS STATIONARY ! WARNING Stop your engine immediately whenever anyone in the water is near your boat. Serious injury to the person in the water is likely if contacted by a rotating propeller, a moving boat, a moving gearcase, or any solid device rigidly attached to a moving boat or gearcase. Shift outboard into neut[...]

GENERAL INFORMATION 11 There is another less common hazardous result from allowing your boat to launch off a wave or wake. If the bow of your boat pitches down far enough while airborne, upon water contact it may penetrate under the water surface and submarine for an instant. This will bring the boat to a nearly instantaneous stop and can send the [...]

GENERAL INFORMATION 12 • The boat could move suddenly in a new direction. Such a sharp change in direction can cause occupants to be thrown out of their seats or out of the boat. • A rapid reduction in speed. This will cause occupants to be thrown forward, or even out of the boat. • Impact damage to the outboard and/or boat. Keep in mind, the[...]

GENERAL INFORMATION 13 ! WARNING Avoid the combination of a running engine and poor ventilation. Prolonged exposure to carbon monoxide in sufficient concentration can lead to unconsciousness, brain damage, or death. GOOD VENTILATION Ventilate passenger area, open side curtains, or forward hatches to remove fumes. 21622 Example of desired air flow t[...]

GENERAL INFORMATION 14 WHILE BOAT IS MOVING a b 21628 a - Running the boat with the trim angle of the bow too high b - Running the boat with no forward hatches open Safe Boating Suggestions In order to safely enjoy the waterways, familiarize yourself with local and other governmental boating regulations and restrictions, and consider the following [...]

GENERAL INFORMATION 15 Never be under the influence of alcohol or drugs while boating (it is the law) . Alcohol or drug use impairs your judgment and greatly reduces your ability to react quickly. Prepare other boat operators. Instruct at least one other person on board in the basics of starting and operating the outboard, and boat handling, in cas[...]

GENERAL INFORMATION 16 Description Model 240 270 310 340 Gross weight ‑ Hypalon fabric ‑ 43.1 kg (95 lbs.) 45.7 kg (101 lbs.) 48.7 kg (107 lbs.) Maximum load 480 kg (1058 lbs.) 545 kg (1201 lbs.) 635 kg (1399 lbs.) 705 kg (1554 lbs.) Maximum engine power 4.5 kw (6 hp) 7.4 kw (10 hp) 11.2 kw (15 hp) 11.2 kw (15 hp) Maximum engine weight 25 kg (5[...]

GENERAL INFORMATION 17 Manufacturer's Plate The manufacturer's plate is located on the inside of the boat transom. a b c d e f g h i 14598 a - Boat design category ‑ see following table b - Certified Europe Insignia c - Model number d - Maximum load capacity ‑ people + outboard + fuel tank and equipment e - Maximum outboard weight f -[...]

GENERAL INFORMATION 18 Boat Design Categories Navigation Wind Force and Wave Height C Inshore Designed for voyages in coastal waters, large bays, estuaries, lakes and rivers where conditions may experience wind force 6 (Beaufort scale) and wave heights up to 2 m (6.5 ft.). D Sheltered waters Designed for voyages on sheltered coastal waters, small b[...]

BOAT COMPONENTS 19 Components Location BACK VIEW a 24737 a - Hull identification number (HIN) FRONT VIEW a b 24738 a - Lifting handle b - Towing rings[...]

BOAT COMPONENTS 20 TRANSOM VIEW a b c c d e f 24739 a - Air deck floor b - Air deck air chamber valve c - Towing holes d - Motor plate e - Manufacturer's plate f - Drain valve[...]

BOAT COMPONENTS 21 SIDE VIEW b a c d e g f 24740 a - Tie down rings b - Port air chamber valve c - Front air chamber valve d - Overpressure valve on hypalon models only e - Keel air chamber valve f - Starboard air chamber valve g - Oars[...]

TRANSPORTING 22 Trailering Boat Use a trailer that will properly support the boat hull. Position the boat on the trailer so it will rest in a stable position on the trailer supports. The boat must be properly secured to the trailer. Secure the boat to the trailer using tie‑down straps. Tighten the straps down securely so they will prohibit boat m[...]

OPERATION 23 Inflating ! CAUTION Do not use a compressed air source to fill air chambers. Over inflation may result in damaged seams and/or bulkheads. IMPORTANT: Do not inflate or deflate one air chamber at a time. When inflating or deflating, maintain a balanced air pressure between air chambers to prevent stress or potential damage to the inside [...]

OPERATION 24 f. Starting at one of the air valves, inflate each air chamber in turn, inflating only a quarter of the way full. Repeat this procedure to evenly fill the air chambers until the air chambers are filled to the recommended air pressure of 0.25 bar (3.6 psi). NOTE: Always be aware of the air pressure in the air chambers. The air volume in[...]

OPERATION 25 NOTE: Keep items clear of the overpressure valve that could prevent the red cap from popping off the valve. a 24745 a - Red cap Drain Valve Operation The inflatable boat is fitted with a slide drain valve. a b c 24743 a - Slide drain valve b - Open position c - Closed position[...]

OPERATION 26 SLIDE DRAIN VALVE OPERATION When underway, slide the drain to the open position and the water will automatically run out. The inner diaphragn will prevent water from returning. After the water has been drained, slide the drain to the closed position. Outboard Power Choose an outboard for the boat that is in accordance with the horsepow[...]

OPERATION 27 • Be sure there is an approved personal flotation device of suitable size for each person aboard and readily accessible (it is the law). • Check that the paddles are in the boat in case of engine trouble. • Be sure the operator knows safe navigation, boating, and operating procedures. • Be sure there is a ring type life buoy or[...]

OPERATION 28 Towing If the inflatable boat is to be towed by another boat, the inflatable boat must be empty. Remove outboard, fuel tank, and equipment. Attach a line between the towing rings to form a bridle. Attach a towing line to this bridle and tow the boat at slow speed. 17354 Air Chamber Deflates Accidently If one of the air chambers should [...]

MAINTENANCE 29 Cleaning Procedure FABRIC SURFACES Inflate the air chambers. Clean the fabric with a mild soap and fresh water solution. Rinse with fresh water and dry thoroughly. Open the drain valve. Use a hose to wash out any debris from the interior. Wash the interior including the Air Deck® with soap and water. Clean any debris from the drain [...]

MAINTENANCE 30 3. Push in the valve stem and deflate the floor. Push in the valve stem and turn the stem a quarter turn clockwise to lock the valve in the open position. 4. Push in the valve stems on the side air chambers to release the air pressure evenly on all chambers. Push in the valve stem and turn the stem a quarter turn clockwise to lock th[...]

REPAIRS 31 General Information Small repairs may be attempted by the owner if the repair instructions are followed. Tears or holes larger than one inch, or instances where the patch will overlap a seam, should be repaired by professionals. The repair kit which comes with the boat is a one part glue operation and should be used for emergency minor r[...]

REPAIRS 32 The repair kit which comes with the boat is a one part glue operation and should be used for emergency minor repair. For a permanent repair, a two part Hypalon glue should be used. This two part Hypalon glue and patching materials are available from Mercury Marine. Small tears and punctures in the air chambers which are 1 cm (0.393 in.) [...]

REPAIRS 33 Apply two thin layers of adhesive using a short bristle brush, in a circular pattern on both the backside of the patch and the patch area on the boat. Allow the first layer to dry completely (approximately 15 minutes) before applying the second layer. The second layer should dry until tacky, then apply the patch to the prepared area and [...]

REPAIRS 34 For the best results when gluing, the relative humidity should be less than 60%, ambient air temperature should be between 18 °C to 25 °C (65 °F to 77 °F) and not in direct sunlight. Cut out a patch large enough to overlap the damaged area by 38 mm (1.5 in.) on all sides. Center the patch over the damaged area, and with a pencil trac[...]

STORAGE 35 Storage Preparation NOTE: The boat should be cleaned and rinsed with fresh water before being placed in long term storage. Refer to the Cleaning Procedure . IMPORTANT: To prevent fabric discoloration from marine growth or polluted waters, do not store the boat in water for extended periods of time. Clean the boat fabric and air deck floo[...]

OWNERS SERVICE ASSISTANCE 36 Service Assistance Your satisfaction with your inflatable product is very important to your dealer and to us. If you ever have a problem, question or concern about your inflatable boat or outboard motor, contact your dealer or any authorized Mercury Marine dealership. If additional assistance is required, take these ste[...]