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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Metrologic Instruments IS8000, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Metrologic Instruments IS8000 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Metrologic Instruments IS8000. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Metrologic Instruments IS8000 should contain:
- informations concerning technical data of Metrologic Instruments IS8000
- name of the manufacturer and a year of construction of the Metrologic Instruments IS8000 item
- rules of operation, control and maintenance of the Metrologic Instruments IS8000 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Metrologic Instruments IS8000 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Metrologic Instruments IS8000, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Metrologic Instruments service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Metrologic Instruments IS8000.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Metrologic Instruments IS8000 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
METROLOGIC INSTRUMENTS, INC. HoloTrak ® IS8000 Series Holographic Scanners Installation and User’s Guide[...]
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Page 2
Copyright © 2006 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored in an y form or by any means without prior written consent, except by revie wer, who may quote brief passages in a review, or provided for in the Copyright Act of 1976. Trademarks Metrologic is a registered trademark[...]
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Page 3
ii T ABLE OF C ONTENTS Introducti on........................................................................................................... 1 Scanner and Accessori es ..................................................................................... 2 Installing the Scanner to t he Host (Standar d Features) Single Holotrak® Installa tion...[...]
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[...]
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1 I NTRODUCTION Metrologic's IS8000 series scanners bring th e benefits of holography to long- range industrial bar code scanning. Enclosed in rug ged NEMA-12 cases for industrial environments, the IS8000 seri es provides omnidirection al scanning with optional no code/ wrong code warning. They can be mounted i n any orientation and are capabl[...]
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Page 6
2 S CANNER AND A CCESSORIES The following is a list of parts included in a st andard IS8000 kit: IS8000 Series HoloTrak ® Holographic Scanner Power Supply [ MLPN 46-46207-US] 12VDC @ 4.16 Amps, 220VAC or [ MLPN 46-46207-UK] 12VDC @ 4.16 Amps, 240VAC or [ MLPN 46-46207-EC] 12VDC @ 4.16 Amps, 120VAC Communication Cable [ [...]
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Page 7
3 I NSTALLING THE S CANNER TO THE H OST (S TANDARD F EATURES ) Single HoloTrak ® Installation To avoid potential problems, do not po wer up the scanner until the communication cable is secur ed to the host. 1. Turn off the host system. 2. Connect the communications cable to the HoloTrak ® and to the host. 3. Check the AC input requirements of the[...]
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Page 8
4 I NSTALLING THE S CANNER TO THE H OST (S TANDARD F EATURES ) Primary/Secondary setup c ontinued from previous page. All equipment must be connec ted before po wer-up. After both units complete the power-up diagnostics, the operator will need to program the primary unit with the MetroSet Program provided. Additional Equipment nee ded: Primary/Seco[...]
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Page 9
5 I NSTALLING THE S CANNER TO THE H OST (O PTIONAL F EATURES ) Industrial Controller MX001 Interface Option The MX001 Industrial Control Interface performs three functions. Through an object sensor inpu t, the scanner can be alerted to any package present in the scan field. The sensor must have a 12V or 5V at 10mA output signal or switch closur[...]
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Page 10
6 I NSTALLING THE S CANNER TO THE H OST (O PTIONAL F EATURES ) External Speaker Box Option When attached, beeper tones from the scanner are emitted f rom both the scanner speaker and externa l speaker to serve as an audible ind ication of the operation of the scanner. There are 6 beeper optio ns available: Normal T one Tone 2 Tone 4 [...]
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Page 11
7 I NSTALLING THE S CANNER TO THE H OST (O PTIONAL F EATURES ) Hand-held Port Option A Non-Decode Hand-Hel d Scanner can be connected to an IS8000 series fixed scanner. To avoid potential problems, do not po wer up the scanner until the communication cable is secur ed to the host. 1. Turn off the host syste m. 2. Connect the communications cable to[...]
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Page 12
8 C ONFIGURATION TO THE H OST S YSTEM The scanner is shipped from the factor y c onfigured to a set of default conditions noted in the Default Settings section of this guide. In order for the scanner to communicate with the host system, it wi ll need to be proper ly configured. Since each host system is unique, the scanner must be configured to mat[...]
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Page 13
9 I NSTALLING AND R UNNING THE M ETRO S ET ® 2 P ROGRAM Installation 1. Close all open applications. 2. Utilizing a web bro wser application go to www.metrologic .com . Click on the Corporate Headquarters link t o go to the Metrologic home page. 3. Click on the Guides, Manuals, & Software link (see picture above).[...]
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Page 14
10 I NSTALLING AND R UNNING THE M ETRO S ET ® 2 P ROGRAM 4. From the Download Center use the drop down menu to select the Metroset 2 Configuration & Utility soft ware. 5. A prompt will appear. Select save and choose a locati on for the Metroset 2 install file.[...]
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11 I NSTALLING AND R UNNING THE M ETRO S ET ® 2 P ROGRAM 6. A prompt will appear to acknowledge that the do wnload is complete. • Click on Run to begin installation. G o to step 8. • Click on Open Folder to open the current folder location of the MetroSet2Install.exe file. • Click on close to close prompt[...]
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Page 16
12 I NSTALLING AND R UNNING THE M ETRO S ET ® 2 P ROGRAM 7. Locate the MetroSet2Install.exe file. Double click on the file to begi n the installation of Metroset 2. 8. The installation wizard will display the Welcome dialog box , select N ext to proceed to with the installation. If the wizard does not automatically start, go to the windows Start m[...]
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Page 17
13 I NSTALLING AND R UNNING THE M ETRO S ET ® 2 P ROGRAM 9. To accept the default in stallation directory, select N ext . To change the destination folder, select Brow se to locate and choose the desired folder. 10. When the setup process is complete, select Yes , and choo se Finish to restart your computer.[...]
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Page 18
14 I NSTALLING AND R UNNING THE M ETRO S ET ® 2 P ROGRAM How to Start To avoid potential problems, do not po wer up the scanner until the communication cable is secur ed to the host. 1. Turn off the PC after installing the MetroSet 2 program. 2. Connect the communication cabl e to the scanner and to the RS-232C serial port (COM1 or COM2) located o[...]
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Page 19
15 P ARTS OF THE S CANNER Green and Red LEDs The red LED is on when the unit is done po wer up, the VLD is emitting light and the unit is ready to scan. T he green LED flashes when the scanner has read a bar code successfully. The functions of the LED' s can be reversed through special conf iguration with the MetroSet ® 2 configuration pr[...]
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Page 20
16 M OUNTING B RACKET I NSTALLATION 1. Locate the mounting bolts on the sides of the scanner. 2. Align the bolts on the scanner with the channels on the mounting bracket. 3. Slide the unit into place until the scanner b olts sit securely in the bottom of the channels. 4. Rotate the unit to the desired angle and secu re into place with a locking bol[...]
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Page 21
17 V ISUAL AND A UDIBLE I NDICATORS When the scanner is on, the acti vity of the red and gree n LEDs indicate the status of the scanner. Flashing Red, No Gre en During power-up and di agnostic mode. Steady Red, No Green Unit has completed power-up, the VLD is emitting light, and the unit is ready to scan. Steady Red, Green Flash When the scanner tr[...]
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18 L ABELS – A C D B[...]
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19 D EPTH OF F IELD AND S CAN P ATTERN C HARACTERI STICS IS8300 Depth of Field and Scan Pattern The depth of field area defined is based conservatively on a 0.25 mm/0.010” bar code width. Actual scan areas will vary by label size and application.[...]
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Page 24
20 D EPTH OF F IELD AND S CAN P ATTERN C HARACTERI STICS IS8400 Depth of Field and Scan Pattern The depth of field area defined is based conservatively on a 0.33 mm/0.013” bar code width. Actual scan areas will vary by label size and application.[...]
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Page 25
21 D EPTH OF F IELD AND S CAN P ATTERN C HARACTERI STICS IS8500 Depth of Field and Scan Pattern The depth of field area defined is based conservatively on a 0.33 mm/0.013” bar code width. Actual scan areas will vary by label size and application.[...]
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Page 26
22 D EPTH OF F IELD AND S CAN P ATTERN C HARACTERI STICS IS8800 Depth of Field and Scan Pattern The depth of field area defined is based conservatively on a 0.33 mm/0.013” bar code width. Actual scan areas will vary by label size and application.[...]
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Page 27
23 M AINTENANCE Smudges and dirt can interfere with the pro per scanning of a bar code. Therefore, the output windo w will need occasional cleaning. 1. Spray optical qualit y cleaning fluid onto li nt free, nonabrasive cleanin g cloth. 2. Gently wipe the output window. Do not use solvents like alchohol or aceto ne. These materials can damage the wi[...]
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Page 28
24 T ROUBLESHOOTING G UIDE P ROBLEM P OSSIBLE C AUS E ( S ) A CTION N EEDED No LEDs No Power No Scan Pattern No Power Check the power supply and outlet. Alternating Red and Green LEDs flash with a razz tone. Motor Failure Contact a Metrologic service representative. The communication cable is not connected to the COM port. Check the communication c[...]
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25 A PPENDIX A Design Specifications IS8800 IS85 00 IS8400 IS8300 Optical Number of VLD 5 5 3 5 Scan pattern Omni Omni Omni Omni Scan lines per second 5,600 5,600 3,360 5,250 Focal planes 4 4 4 5 Scan l ines pe r focal plane 20 20 12 15 Total scan lines 80 80 48 75 Minimum bar width 0.30 mm/0.012” 0.25 mm/ 0.010” 0.25 mm/0.010” 0.20 mm/0.008?[...]
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26 A PPENDIX A ( CONTINUED ) Design Specifications IS8800 IS85 00 IS8400 IS8300 Electrical Input Voltage 12 VDC 12 VDC 12 VDC 12 VDC Starting Pow er 69 watts 69 watt s 53 watts 53 watts Operating power 43 watts 43 watts 34 watts 34 watts EMC: FCC, ICES-003 & EN 55022 Class A Class A Class A Class A Laser Wavelength 658 nm ± 5 nm 658 nm ± 5 nm[...]
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Page 31
27 A PPENDIX B Default Settings Many functions of the scanner can be co nfigu red, or enabled/disabled. T he factory programs the scanner to a set of default parameter s. These defaults are marked with an asterisk (*) in the default column on the foll owing pages. Unmarked parameters show the unava ilabili ty for that protocol. To speak with the ho[...]
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Page 32
28 A PPENDIX B ( CONTINUED ) P ARAM ET E R D EFAULT RS-232 RS-422 L IGHT P EN 200 msec to find Supps Code 128 Coupon Option Code 128 Coupon Conv ersion 378/379 lock on supplement Remote supplement required MISCELLANEOUS Beep after transmitting Beep before tran smitting * ?[...]
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Page 33
29 A PPENDIX B ( CONTINUED ) P ARAM ET E R D EFAULT RS-232 RS-422 L IGHT P EN Fire triac if good read/match Fire triac if bad match Fire triac if no read Triac Duration (sec.) Delay Time before firing (sec.) Enable programmable 'No Read' message Retain same sy mbol ti[...]
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Page 34
30 A PPENDIX B ( CONTINUED ) P ARAM ET E R D EFAULT RS-232 RS-422 L IGHT P EN Transmit SANYO ID Chr SNI Beetle Mode French PC Term not currently supported Xon/Xoff handshaki ng Programmable prefix identifiers Xmit (dec) as 1st prefix identi fier Xmit (dec) as 2nd p refix identifier Programmable suffix identif[...]
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31 A PPENDIX B ( CONTINUED ) P ARAM ET E R D EFAULT RS-232 RS-422 L IGHT P EN Transmit Code 39 Start/S top Characters Transmit ITF Mod 10 check digi t Transmit Code 39 Mod 43 che ck digit SYMBOL LENGTH ITF(variable length-50 char) 14 char lock Min 1-50 4 Lock 0-50 0 BEEPER TONE Normal, Alt[...]
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Page 36
32 A PPENDIX C IS8000 Series Pinout Connections D ESCRIPTION P IN S IGNAL 1 Ground 2 RS-232 Receive Input 3 RS-232 Transmit Output 4 CTS Input 5 RTS Output 6 Reserved 7 Ground 8 Reserved 9 RS-422 R eceive – (B-) 10 RS-422 Receive + (A+) Connector Type on Scanner DB25P (D-Type 25 Pin Male) 11 RS-422 Send + (Y+) 12 RS-422 Send – (Z-) 13 Ground 14[...]
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Page 37
33 A PPENDIX C IS8000 Series Pinout Connections D ESCRIPTION P IN S IGNAL 1 12VDC Input Power to Scanner 2 12VDC Input Power to Scanner 3 Earth Ground 5 Power Ground 4 Power Ground Connector Type on Scanner: DEC9P (D-Type 9-Pin Male) 6 12VDC Input Power to Scanner 7 12VDC Input Power to Scanner 8 Power Ground Function: Power Port 9 Power Ground D E[...]
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Page 38
34 A PPENDIX D Limited Warranty The IS8000 series scanners are manufactured by Metrologic at its Blackwood, New Jerse y, U.S.A. facility. The IS8000 series scanners hav e a two (2) year limited warranty from the date of manufacture. Metrologic warrants and represents that all IS8000 series scanners are free of all defects in material, wo rkmanship [...]
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35 A PPENDIX E - R EGULATORY C OMPLIANCE EMC Emissions FCC Part 15, ICES-003, CISPR 22, EN 55022 Immunity CISPR 24, EN 55024 Changes or modifications not expressly approved by the party respo nsible for compliance could void the user’s authority to operate the equipment. Class A Devices The follo wing is applicab le when the scanner c able is g r[...]
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36 A PPENDIX F For patent information, please refer to www.honeywellaidc.com/patents .[...]
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37 I NDEX A ac input/outlet ............. 3-7, 9, 21, 28 accessori es ................................... 2 approvals ......... 4, 13, 20, 21, 30, 31 assignments pin ................................ 10, 27, 28 audible ............................... 6, 10, 12 B bar code ............ 1, 5, 10, 12, 18, 24 bar widt h ..................................[...]
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34 I NDEX specificati ons ......................... 20, 21 system interfaces .......... 1, 8, 20, 22 T tones ............................................. 6 transform ers .................................. 9 troubleshoot ing ............................ 19 V ventilat ion .................................... 21 visual ...............................[...]
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[...]
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December 2006[...]