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MGE UPS Systems 2000 manual

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Table of contents for the manual

  • Page 1

    51033211EN/AC - Page 1 Installation and user manual Pulsar EX treme 2000/3000 V A www .mgeups.com MGE UPS SYSTEMS T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R[...]

  • Page 2

    Page 2 - 5103321 1EN/AC Introduction Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment. The Pulsar EX treme range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS . MGE UPS SYSTEMS pays great attention to the [...]

  • Page 3

    51033211EN/AC - Page 3 Foreword Using this document Information may be found primarily by consulting: ◗ The contents, ◗ The index. Pictograms Important instructions that must always be followed. Information, advice, help. Visual indication. Action. Audio indication. In the illustrations on the following pages, the symbols below are used: LED of[...]

  • Page 4

    Page 4 - 5103321 1EN/AC Contents 1. Presentation 1.1 Pulsar EX treme range ................................................................................................................. 7 T ower model .................................................................................................................................... 7 Rack model [...]

  • Page 5

    51033211EN/AC - Page 5 Contents 3.4 Failure of AC input power and operation on battery power .................................................... 21 T ransfer to battery power ...................................................................................................... ........ 21 Threshold for the low-battery shutdown warning ............[...]

  • Page 6

    Page 6 - 5103321 1EN/AC 1. Presentation 1.1 Pulsar EX treme range Tower model Rack model EX treme 2000 - 3000 Pulsar EX treme 2000 Pulsar EX treme 3000 Dimensions in mm (H x W x D) 443 x 173 x 465 Weight in kg 29 36 EX treme 2000 - 3000 Pulsar EX treme 2000 Pulsar EX treme 3000 Dimensions in mm (H x W x D) 177 (4U) x 483 x 462 Weight in kg 31 38[...]

  • Page 7

    51033211EN/AC - Page 7 1. Presentation 1.2 Connection modules Socket for connection to AC-power source. Outlets for direct connection to protected equipment. Manual bypass switch. Input terminal block with cable clamp. Output terminal block with cable clamp. 1 Fault tolerant Hot swap Install 2 3 4 5 1 2 3 3 1 2 5 5 4 Different types of sockets avai[...]

  • Page 8

    Page 8 - 5103321 1EN/AC 1. Presentation 1.3 Back Slot for communications-card option. Battery module connector . Battery circuit breaker . Rating plate. Connector for connection modules. RS232 communications port. 8 6 10 11 9 7[...]

  • Page 9

    51033211EN/AC - Page 9 1. Presentation 1.4 Options Transformer for galvanic isolation or earthing arrangement change Important : to simplify installation, connect the Pulsar EX treme Transformer downsteam of the UPS s. Visit our Web site: www.mgeups.com/products/pdt230/smallups/extreme/transfo.htm Nominal power Nominal current Input voltage V oltag[...]

  • Page 10

    Page 10 - 5103321 1EN/AC 1. Presentation CLA module (Long backup time charger) for backup times of 2 to 8 hours Very long backup times, from 2 to 8 hours at full load, require a Pulsar EX treme CLA module (2000VA or 3000VA). Visit our Web site: www.mgeups.com/products/pdt230/smallups/extreme/cla/cla2.htm . 25A 12V -65A h Pulsar EX treme Pulsar EX t[...]

  • Page 11

    51033211EN/AC - Page 11 1. Presentation 1.5 Control panel Alarms UPS overload Electronics fault Battery fault Ambient temp. > 40 ° C Hold down to display percent load. Lamp test or buzzer OFF . Operation on manual bypass. Operation on automatic bypass. Operation in ON-LINE mode. Operation on battery power . ON/OFF . % battery remaining 100% 80%[...]

  • Page 12

    Page 12 - 5103321 1EN/AC 2. Installation 2.1 Unpacking and checks RS 232 communications cable. CD ROM with "Solution Pac" and "UPS Driver" softwares. Quick Start documentation. Installation and user manual. Electrical power cord (except INST ALL version and version with IEC outlets). 25 27 28 26 29 25 26 27 28 29 Tower model[...]

  • Page 13

    51033211EN/AC - Page 13 2. Installation 25 27 28 26 29 30 RS 232 communications cable. CD ROM with "Solution Pac" and "UPS Driver" softwares. Quick Start documentation. Installation and user manual. Electrical power cord (except INST ALL version and version with IEC outlets). T elescopic rails for mounting in 19" bay with m[...]

  • Page 14

    Page 14 - 5103321 1EN/AC 2.2 Installation of the rack version 2. Installation Rack mounting diagram with rails. The rails and the necessary mounting hardware are supplied with the UPS in the package. 1 2 3 3 3 3 4[...]

  • Page 15

    51033211EN/AC - Page 15 2. Installation 2.3 Connection to the RS 232 communications port (optional) 2.4 Installation of the communications-card option Slot for the communications-card option. It is not necessary to shut down the UPS to install the communications card: 1. Remove the slot cover . 2. Insert the card in the slot. 3. Secure the card wit[...]

  • Page 16

    Page 16 - 5103321 1EN/AC 2. Installation 2.5 Securing and connecting the connection modules 1. Insert the connection module in the connector . 2. Secure the connection module to the UPS using the two screws . Connection to the AC-power source: 1. Connect the electrical power cord to the socket for connection to AC-power source. 2. Connect the other[...]

  • Page 17

    51033211EN/AC - Page 17 2. Installation Before carrying out any connections, check that the battery circuit breaker is OFF and that the electrical power cord to the AC-power source is disconnected. Connection of equipment to outlets Plug your equipment into the outlets . Connection of equipment to a terminal block: This type of connection must be c[...]

  • Page 18

    Page 18 - 5103321 1EN/AC 2. Installation This type of connection must be carried out by qualified electrical personnel. Before carrying out any connections, check that the battery circuit breaker is OFF and that the upstream protection devices (AC distribution system) are open (OFF). The overall cable diameter and the cross-sectional area of the th[...]

  • Page 19

    51033211EN/AC - Page 19 3. Operation 3.1 ON-LINE operating mode This is the normal operating mode for the UPS. T wo possible cases: LED is ON: AC input power is available. Power is drawn from the distribution system and supplied to the protected equipment via the UPS . LED is ON: AC input power is not available. Power is drawn from the battery and [...]

  • Page 20

    Page 20 - 5103321 1EN/AC Prior to initial start-up, check the UPS voltage settings. The frequency of the output voltage (50 or 60 Hz) is automatically set to that of the input source. 1. Close the upstream device (ON position) controlling the supply of AC power to the UPS . 2. Set the battery circuit breaker(s) to ON. The buzzer beeps three times. [...]

  • Page 21

    51033211EN/AC - Page 21 3. Operation 3.4 Failure of AC input power and operation on battery power AC input power is not available, the battery steps in to supply the protected equipment. Transfer to battery power When AC-power source goes outside tolerances or fails completely, LED goes ON and the buzzer beeps three times. Threshold for the low-bat[...]

  • Page 22

    Page 22 - 5103321 1EN/AC 3. Operation 3.5 Personalization Function Personalization parameters can be set and modified using the " UPS Driver " software installed on a computer that is connected to the UPS (see section 2.3 Connection to the RS 232 communications port). Check that the RS 232 cable is correctly connected and that the battery[...]

  • Page 23

    51033211EN/AC - Page 23 3. Operation "Battery" tab Rated AC-power source voltage (see figure 1) Rated AC-power source frequency T olerance for AC-power source frequency Overload alarm level UPS restart after a short-circuit 230 V 50 Hz ± 5% 100% Disabled 200 V -208 V -220 V -240 V 60 Hz ± 1% to ± 10% , in 1% steps 0 to 100%, in 10% ste[...]

  • Page 24

    Page 24 - 5103321 1EN/AC 3. Operation 3.6 Shutdown 8 21 24 Shutdown of connected equipment 1. Press button (return to the OFF position). The connected equipment is no longer supplied with power, but the battery is maintened charged if AC-power source is present. If the AC source fails, even though the connected equipment is no longer supplied, the [...]

  • Page 25

    51033211EN/AC - Page 25 4. Maintenance 4.1 T roubleshooting If one or more LEDs , , or flash, there is a operating anomaly or an alarm. If a LED flashes, the bargraph data is no longer displayed. Troubleshooting not requiring MGE after-sales support 14 15 16 17 Indication LEDs , , , flash and the buzzer beeps. LED flashes and the buzzer beeps. LED [...]

  • Page 26

    Page 26 - 5103321 1EN/AC 4. Maintenance Indication LED flashes and the buzzer beeps. LED flashes. Signification UPS electronics have detected a UPS fault. Depending on the UPS personalization parameters (see section 3.5), there are two possibilities: ◗ the equipment connected to the UPS continues to be supplied, but directly from the AC-power sou[...]

  • Page 27

    51033211EN/AC - Page 27 4. Maintenance 4.2 UPS replacement Fault-tolerant connection module Before carrying out this operation, the supply of power to the connected equipment must be cut. The equipment will therefore no longer be powered. Disconnection: 1. Shut down the UPS by pressing button (return to the OFF position). 2. Open the battery circui[...]

  • Page 28

    Page 28 - 5103321 1EN/AC 4. Maintenance Hot-swap and Install connection modules Disconnection: 1. Turn the manual bypass switch , located behind the UPS (see section 2.5), from the NORMAL to the intermediate position. 2. Check that LED is ON before continuing to the BYPASS position. If LED is not ON, do not switch to the BYPASS position and call th[...]

  • Page 29

    51033211EN/AC - Page 29 10 8 24 21 21 3 3 31 20 4. Maintenance Reconnection: 1. Insert the connection module in the connector and secure using the two screws . 2. Switch the battery circuit breaker(s) to the ON position and check that LED is ON. Check that UPS personalization settings still correspond to the equipment to be supplied (see section 3.[...]

  • Page 30

    Page 30 - 5103321 1EN/AC 5. Environment This product has been designed to respect the environment: It does not contain CFCs or HCFCs. It was manufactured in a factory certified ISO 14001. UPS recycling at the end of service life: MGE UPS SYSTEMS undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS[...]

  • Page 31

    51033211EN/AC - Page 31 6. Appendices 6.1 Glossary Authorized voltage Upper and lower voltage thresholds within which the UPS can operate range for transfer to on the automatic bypass in the event of a UPS fault or overload. bypass if fault or overload Automatic bypass Automatic switch controlled by the UPS , used to connect the equipment directly [...]

  • Page 32

    Page 32 - 5103321 1EN/AC 6. Appendices Out of tolerance The AC input source is either absent or its voltage or frequency is outside the set limits. Hot swap Connection module (with manual bypass) offering a socket for connection to the AC-power source and outlets or a terminal block for connection to the equipment. Install Connection module (with m[...]

  • Page 33

    51033211EN/AC - Page 33 6. Appendices 6.2 Index A AC power Failure ........................................................... 21 Frequency tolerance ..................................... 23 Rated frequency ............................................ 23 Rated voltage ................................................ 23 Return ......................[...]

  • Page 34

    Page 34 - 5103321 1EN/AC[...]