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MGE UPS Systems 30A manual

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Table of contents for the manual

  • Page 1

    34020113EN/AA - Page 1 Galaxy 3000 10 - 30 kV A LE SA VOIR F AIRE MERLIN GERIN MGE UPS SYSTEMS Installation and user manual www .mgeups.com Upsilon STS 30A-60A-100A-160A 250A-400A-600A T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R[...]

  • Page 2

    Page 2 - 340201 13EN/AA[...]

  • Page 3

    34020113EN/AA - Page 3 Introduction Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment. The Upsilon STS range has been designed with the upmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your new equipment. MGE UPS SYSTEMS pays great attention to [...]

  • Page 4

    Page 4 - 340201 13EN/AA Foreword Using this document Important instructions that must be followed Information, advice, help Visual indication Action Audio indication LED off Up / down selection Other selection Confirm Details Scrolling menu Digital display Return to previous display Delete Pictograms Document Graphic display Graphic display Graphic[...]

  • Page 5

    34020113EN/AA - Page 5 Contents 1. Presentation 1.1 Upsilon STS 30 - 60 - 100 - 160 - 250 A (cabinet 1400 mm high) .............................................. 7 1.2 Upsilon STS 30 - 60 - 100 - 160 - 250 - 400 - 600 A (cabinet 1900 mm high) .......................... 7 1.3 Access to control and connections ........................................[...]

  • Page 6

    Page 6 - 340201 13EN/AA Contents 6 Appendix 6.1 T echnical data .............................................................................................................. ............... 27 Output currents and voltage .................................................................................................... ...... 27 Thermal character[...]

  • Page 7

    34020113EN/AA - Page 7 1. Presentation 1.1 Upsilon STS 30 - 60 - 100 - 160 - 250 A (cabinet 1400 mm high) 1.2 Upsilon STS 30 - 60 - 100 - 160 - 250 - 400 - 600 A (cabinet 1900 mm high) Height 1400 Dimensions in mm Weight in kg Width 600 Depth 500 Upsilon STS 30 - 60 - 100 A 160 - 250 A 157 kg 174 kg Height 1900 Dimensions in mm Width 715 Depth 800 [...]

  • Page 8

    Page 8 - 340201 13EN/AA 1. Presentation 1.3 Access to control and connections Switch Q1 for Source S1 Circuit breaker Q5 for control electronics power supply Circuit breaker Q6 for control electronics power supply Switch Q2 for Source S2 Communication card cage Bypass switch Q1BP for Source S1 Output switch Q3 Bypass switch Q2BP for Source S2 Sourc[...]

  • Page 9

    34020113EN/AA - Page 9 Q1BP Q1 Q2 Q2BP Q3 load charge ? Menu Alarme Mesures Etats Historique Transfert Alarme Mesures Etats Historique Menu UPS galaxy deuxième étage, salle 13 UPS galaxy deuxième étage, salle 14 Source secours UPS galaxy deuxième étage, salle 13 Source prioritaire UPS galaxy deuxième étage, salle 14 Upsilon STS NORMAL OPERA[...]

  • Page 10

    Page 10 - 340201 13EN/AA 1 2 3 4 5 6 A B 1. Presentation 1.5 Relay communication card 1.6 JBus communication card Screws to secure the cover Card fixing holes Protection cover Openings for cables Output terminal block Input terminal block Screws to block cables 41 44 43 42 45 47 46 49 48 RS232 connector RS485 connector[...]

  • Page 11

    34020113EN/AA - Page 11 >250 mm >350 mm 2. Installation 2.1 Positioning Upsilon STS 30 - 60 - 100 - 160 - 250 A (cabinet 1400 mm high) Upsilon STS 30 - 60 - 100 - 160 - 250 - 400 - 600 A (cabinet 1900 mm high) 1 - Unclip the base panels 14 . 2 - Set the cabinet to a level position using the adjustable foot pads 15 . 3 - Put the base panels 14[...]

  • Page 12

    Page 12 - 340201 13EN/AA PEN N PE PEN S1 S2 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 PEN N PEN PEN S1 S2 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 2. Installation Upsilon STS 30 to 250 A Input: 3 phases + PEN Output: 3 phases + PEN Upsilon STS 30 to 250 A Input: 3 phases + PEN Output: 3 phases + PE + Neutral See section 1.3 for information on accessing the connecti[...]

  • Page 13

    34020113EN/AA - Page 13 PEN N PE PEN S1 S2 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 PE N PE PE NN S1 S2 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 PE PE PE S1 S2 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 2. Installation See section 1.3 for information on accessing the connections. Connections are made using lugs connected to threaded studs (diameter 8 mm). The cables are tie[...]

  • Page 14

    Page 14 - 340201 13EN/AA N PEN N PE PEN S1 S2 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N PEN PEN PEN S1 S2 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 Upsilon STS 400 to 600 A Input: 3 phases + PEN Output: 3 phases + PEN See section 1.3 for information on accessing the connections. Connections are made using lugs connected to two threaded studs per phase (diameter 10[...]

  • Page 15

    34020113EN/AA - Page 15 N PEN PE PEN S1 S2 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 PE PE PE NN N S1 S2 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 PE PE PE S1 S2 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 2. Installation Upsilon STS 400 to 600 A Input: 3 phases + PE + Neutral Output: 3 phases + PE + Neutral See section 1.3 for information on accessing the connections. Connect[...]

  • Page 16

    Page 16 - 340201 13EN/AA Cable running for cables entering through the top of the Upsilon STS 30 to 250 A cabinet 16 17 Cable-running zone for cables entering through the top Cable gland plate that must be drilled to cable size 2. Installation 16 1 2 2.3 Connection of the emergency power of f terminal block 1 - Remove the jumper from terminal block[...]

  • Page 17

    34020113EN/AA - Page 17 JBUS/MODBUS 2. Installation 2.4 Connection of the communication cards Tie the cables to the cable way on the door. Do not run the control wires with the power cables. Two slots are available in the card cage 5 for additional cards. 2.5 Connection of the JBUS communication card RS232: Pin 2: Rxd (or Txd) Pin 3: Txd (or Rxd) P[...]

  • Page 18

    Page 18 - 340201 13EN/AA 1 2 3 4 5 6 A B 2. Installation 2.6 Connection of the relay communication card 1 - Remove the screws 41 and the protection cover 43 . 2 - Run the communication cables through the openings 44 . 3 - Connect the cables to the input terminal block 46 and the output terminal block 45 . 4 - Put the cover back in place and secure [...]

  • Page 19

    34020113EN/AA - Page 19 Q1BP Q1 Q2 Q2BP Q3 S1 S2 Q1 Q5 Q6 Q2 Q1BP Q2BP Q3 0 1 0 1 00 0 1 11 3. Operation 3.1 Start-up 3.2 Shutdown 1 - Check that the two sources are energised (voltage present). 2 - Set circuit breakers Q5 2 and Q6 3 to the ON position (position 1). 3 - Turn switch Q1BP 6 to the ON position (position 1). LEDs 37 and 38 go on. The l[...]

  • Page 20

    Page 20 - 340201 13EN/AA Q1BP Q1 Q2 Q2BP Q3 S1 S2 Q1BP Q1 Q2 Q2BP Q3 S1 S2 Q1BP Q1 Q2 Q2BP Q3 S1 S2 3. Operation 3.3 Normal mode. Operation on preferred source S1 Operation on the preferred source Automatic transfer to the alternate source Manual transfer to the alternate source During normal operation on the preferred source S1, LEDs 24 , 29 , 30 [...]

  • Page 21

    34020113EN/AA - Page 21 Manual transfer to an out-of-phase alternate source 3. Operation When the two sources are not in phase, it is possible to force manual transfer using the commands on the screen, after entering a password. 1 - Enter the password (see section 3.5, Customization). 2 - Follow the instructions provided on the screen. Q1BP Q1 Q2 Q[...]

  • Page 22

    Page 22 - 340201 13EN/AA 3. Operation 3.4 Display screens Transfer Alarms Initial screen Measurements Status Main screen Transfer Alarms Status Measurements Setup Maintenance MAIN MENU MANUAL TRANSFERT Transfer without break Transfer with break ALARMS STATUS EVENT LOG STATISTICS CURRENT MEASUREMENTS VOLTAGE MEASUREMENTS FREQUENCY MEASUREMENTS POWER[...]

  • Page 23

    34020113EN/AA - Page 23 3. Operation 3.5 Upsilon STS customization The monitoring parameters must be identical for the two sources. These parameters depend on the tolerances of the connected loads. Return to preferred source after transfer Nominal source voltage Overvoltage threshold Undervoltage threshold Nominal source frequency Frequency toleran[...]

  • Page 24

    Page 24 - 340201 13EN/AA Outputs Signals available on each contact - Load-supplied status condition (presence or absence of power to the load). - General alarm (fault on one of the sources or on the Upsilon STS ). - Upsilon STS fault. - Source S1 status condition (within or outside tolerances). - Source S2 status condition (within or outside tolera[...]

  • Page 25

    34020113EN/AA - Page 25 4. Maintenance 4.1 Identification of anomalies 4.2 T ransfer to the manual bypass Transfer to the manual bypass for source S1: 1 - Manually transfer the load to source S1. 2 - Set switch Q2 4 to the OFF position (position 0). 3 - Set switch Q1BP 6 to the ON position (position 1). The load is supplied by source S1 via the byp[...]

  • Page 26

    Page 26 - 340201 13EN/AA 5. Environment This product has been designed to respect the environment It does not contain CFCs or HCFCs. It is manufactured on a production site certified ISO 14001. UPS recycling at the end of service life MGE UPS SYSTEMS undertakes to recycle, by certified companies and in compliance with all applicable regulations, al[...]

  • Page 27

    34020113EN/AA - Page 27 6. Appendix 6.1 T echnical data Output currents and voltage Rated output current: Input and output voltage: ◗ Rated operating voltage: ◗ Maximum voltage: ◗ Minimum voltage: ◗ Rated frequency: 30 A 380 V / 400 V / 415 V 498 V (415 V +20%) 247 V (380 V -35%) 50 or 60 Hz (45 Hz minimum, 66 Hz maximum) 60 A 100 A 160 A 2[...]

  • Page 28

    Page 28 - 340201 13EN/AA Upsilon STS Upsilon STS Upsilon STS Q1 Upsilon STS Q2 Q3 Q2BP Q1BP S1 S2 6. Appendix 6.2 Simplified diagrams Upsilon STS simplified diagram Simplified diagram of an installation Static-switch control/monitoring Source 2 Source 1 To the load Alternate sources Preferred sources To the load[...]

  • Page 29

    34020113EN/AA - Page 29 6. Appendix 6.3 Glossary Alternate source Backup source that steps in if the preferred source fails. JBUS communication card Internal card implementing the JBus protocol on a serial link to supply the user with system information. Load Device(s) or system(s) connected the Upsilon STS output. Manual bypass Q1BP, Q3 and Q2BP s[...]

  • Page 30

    Page 30 - 340201 13EN/AA 6. Appendix 6.4 Index A Alarms ............................................................................ 25 Anomalies ...................................................................... 25 B Buzzer ............................................................................ 25 C Cable sizes ...........................[...]