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Miller Electric 3000-4AH manual

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Table of contents for the manual

  • Page 1

    3000-4AH Description Four-Wheel, T andem Axle, Heavy-Duty Trailer With Adjustable Hitch For Large Engine-Driven Welding Generators 2750 lb (1247 kg) Net Payload Capacity OM-659 029 715E October 1994 Visit our website at www.MillerWelds.com[...]

  • Page 2

    Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .MillerW eld[...]

  • Page 3

    safety_trailer 10/96 TRAILER TOWING SAFETY PRECAUTIONS In trailer towing, as in most driving situations, exposure to certain hazards occurs. T railer towing is safe when precautions are taken. The following safety information is only a summary of the more complete information found in the Safety Standards listed at the end of these precautions. Rea[...]

  • Page 4

    safety_trailer 10/96 INCORRECT SIZE OR RA TING OF HITCH can cause trailer to break loose from towing vehicle. 1. Be sure towing vehicle hitch is correct type, size, and rating to match coupler . 2. Be sure the hitch is properly installed onto towing vehicle. 3. On optional ball couplers, always insert hitch safety pin before towing. 4. Make sure hi[...]

  • Page 5

    safety_trailer 10/96 LOOSE OR INCORRECT HARDW ARE AND F ASTENERS can cause injury and damage. 1. Periodically double-check all nuts and bolts for tightness and condition. 2. If necessary , always replace any fastener with one of equal size, grade, and type. 3. Be sure the grade marks on replacement fastener match the original bolt. The manufacture [...]

  • Page 6

    [...]

  • Page 7

    OM-659 Page 1 SECTION 1 – SAFETY INFORMA TION mod1.1 2/93 Read all safety messages throughout this manual. Obey all safety messages to avoid injury . Learn the meaning of W ARNING and CAUTION. 1 Safety Alert Symbol 2 Signal Word W ARNING means possible death or serious injury can happen. CAUTION means possible minor injury or equipment damage can[...]

  • Page 8

    OM-659 Page 2 ST-148 258 Inches Millimeters A 20 508 B 13 330 C 48-1/2 1232 D 74 1879 E* 158-1/2 4026 *150 in (3810 mm) Without Optional Hitch A B C D E Dimensions A and B will decrease when weight is added to trailer. Figure 2-1. Overall Dimensions SECTION 3 – INST ALLA TION & OPERA TION All directions are given as facing the towing vehicle.[...]

  • Page 9

    OM-659 Page 3 3-2. Installing Fenders And Lights W ARNING TIL TING OF TRAILER can result in personal injury or equipment damage. • Use adequate blocks or lifting device to support hitch end while pivoting trailer jack into position (see Section 3-1). • Use trailer jack to obtain desired height and to support tongue weight while installing fende[...]

  • Page 10

    OM-659 Page 4 1 Connector 2 Ru n Wire 3 T ap Wire Place unstripped run wire in slotted channel. Insert unstripped tap wire into other channel until it hits internal stop. 4 Contact 5 9 Inch Linemans Pliers Use pliers to push contact down flush with top of connector . Close top cover . Ref. S-0448 1 2 3 4 5 T ools Needed: Use tab connector only with[...]

  • Page 11

    OM-659 Page 5 3-4. Installing Optional Cylinder Rack And Shielding Gas Cylinders W ARNING CYLINDERS can explode if damaged. • Keep cylinders away from welding and other electrical circuits. • Never touch cylinder with welding electrode. • Always secure cylinder to running gear , wall, or other stationary support. BUILDUP OF SHIELDING GAS can [...]

  • Page 12

    OM-659 Page 6 3-5. Installing Optional T railer Hitch And Connecting T o T owing V ehicle W ARNING TIL TING OF TRAILER can result in personal injury or equipment damage. • Use adequate blocks or lifting device to support hitch end while pivoting trailer jack into position (see Section 3-1). • Use trailer jack to obtain desired height and to sup[...]

  • Page 13

    OM-659 Page 7 3-6. Installing Welding Generator W ARNING F ALLING EQUIPMENT can cause serious personal injury and equipment damage. • Us e lifting eye to lift unit only , NOT running gear , gas cylinders, trailer , or any other heavy options, accessories, or devices. • Use equipment of adequate capacity to lift the unit. TIL TING OF TRAILER can[...]

  • Page 14

    OM-659 Page 8 3-7. Maintenance W ARNING F ALLING EQUIPMENT can cause serious personal injury and equipment damage. • Apply parking brake while performing maintenance (see Section 3-1). • Support trailer with jack, or use proper equipment to lift trailer . • Do not put any body part under trailer while lifting or performing maintenance. rwarn1[...]

  • Page 15

    OM-659 Page 9 3-8. T orquing Wheel Bearings F ALLING EQUIPMENT can cause serious personal injury and equipment damage. • Use equipment of adequate capacity to lift unit. • Do not put any body part under unit while lifting or working on bearings. INCORRECT BEARING MAINTENANCE can cause loss of control resulting in serious injury and equipment da[...]

  • Page 16

    OM-659 Page 10 SECTION 4 – P ARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 40 46 47 Figure 4-1. Complete Assembly ST-147 524-D 20 26 . Hardware is common and not available unless listed.[...]

  • Page 17

    OM-659 Page 1 1 Description Part No. Item No. Figure 4-1. Complete Assembly Quantity 1 003 764 FENDER, RH w/light (consisting of) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 034 136 LAMP , 12V 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 18

    OM-659 Page 12 Description Part No. Item No. Figure 4-1. Complete Assembly (Continued) Quantity 42 130 228 CHAIN, safety 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 605 710 CONNECTOR, trailer lights 1 . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 19

    Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 7/00 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expertise o[...]

  • Page 20

    PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00 Miller Elect ric Mfg. Co. An I l li noi s T ool W orks Company 1635 W est S pencer Street Applet on, W I 5 4914 USA International He adquarters – USA USA Phone: 920-735-4505 Auto-A t t ended USA & C anada F AX : 9 20-735-4134 Int ernational F AX: 920-735-4125 European Headqua rters – Uni[...]