English dropdown-ico

Miller Electric 3035 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Miller Electric 3035, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Miller Electric 3035 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Miller Electric 3035. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Miller Electric 3035 should contain:
- informations concerning technical data of Miller Electric 3035
- name of the manufacturer and a year of construction of the Miller Electric 3035 item
- rules of operation, control and maintenance of the Miller Electric 3035 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Miller Electric 3035 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Miller Electric 3035, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Miller Electric service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Miller Electric 3035.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Miller Electric 3035 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Processes OM-1216 205 917D 2006 − 09 Description MIG (GMAW) W elding Wire Feeder Spool Gun Spoolmat e 303 5 And 3545 Spoolma te 303 5 Spoolma te 354 5 ™ File: Wire Feeder V isit our website at www.MillerWelds.com[...]

  • Page 2

    Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .Mille[...]

  • Page 3

    T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc W elding Hazards 1 . . . . . . . . . . [...]

  • Page 4

    [...]

  • Page 5

    OM-1216 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown i n the adjoining symbols. Y Marks a special safety mess[...]

  • Page 6

    OM-1216 Page 2 Arc rays from the w elding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wear an approved welding helmet fitted with a proper shade of fil- ter lenses to protect your face and eyes when welding or watching (s[...]

  • Page 7

    OM-1216 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit. F [...]

  • Page 8

    OM-1216 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www .global.ihs.com). Recommended Safe Practices for the Preparation for W elding and Cut- ting of Containers and Piping , American W elding Society Standard A WS [...]

  • Page 9

    OM-1216 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE A V ANT UTILISA TION som _3/05 Y A vertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symbo les util isés Sy mbole graphique d’aver tis s ement ! Attent ion ! Cett e pro - cédur e c omport e d es risques poss ibl[...]

  • Page 10

    OM-1216 Page 6 Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provo- quer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées pendant le soudage. LES RA YONS D’ARC peuvent entraî- ne r des brûlures aux yeux et à la peau.[...]

  • Page 11

    OM-1216 Page 7 2-3 . Da ngers supplém entair es en relation avec l’installa tion, le f onc tionneme nt et l a maintena nce Risque D’INCENDIE OU D’EXPLO- SION. D Ne pas placer l’appareil sur , au-dessus ou à proximité de surfaces inflammables. D Ne pas installer l’appareil à proximité de produits inflammables. D Ne pas surcharger l’[...]

  • Page 12

    OM-1216 Page 8 2-5. Princi pales nor mes de sécurit é Safety in W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site In- ternet : www .global.ihs.com). Recommended Safe Practices fo r the Preparati on for W elding and Cut- ting of Containers and Piping , American W eldin[...]

  • Page 13

    OM-1216 Page 9 SECTION 3 − INST ALLA TION 3-1. Specifications For Spoolmate 3035 Wire Diameter Range Approximate Wire Feed Range Cooling Method Maximum Spool Size W eld Circuit Rating Overall Dimensions W eight .023 Thru .035 in (0.8 Thru 0.9 mm) Aluminum Wire .023 Thru 035 in (0.8 Thru 0.9 mm) Hard Or Cored Wire 1 15 T o 715 ipm (4.1 T o 20.4 mp[...]

  • Page 14

    OM-1216 Page 10 3-3. Connecting Spool Gun T o Millermatic 210 3 802 998-C 1 2 4 Rear Panel 5 6 1 Barbed Fitting . If spool gun gas hose is equipped with a pre-installed barbed fitting, cut off fitting from end of hose. Connect spool gun gas hose to barbed fitting. 2 Gun Trigger Plug Insert plug into receptacle labeled “SPOOL GUN”, and tighten t[...]

  • Page 15

    OM-1216 Page 1 1 3-4. Installing Wire Spool And Threading W elding Wire Ref. 801 891-B T ools Needed: 1 Thumb Screw 2 Spool Cover Remove thumb screw and spool cover . 3 Hub T ension Nut 4 Wire Spool Install spool so wire feeds from top. Turn hub tension nut just so a slight drag is felt on the wire spool. 5 Push Roll/Lower Drive Roll 6 Drive Roll P[...]

  • Page 16

    OM-1216 Page 12 3-5. Removing Existing Barrel And Installing Contact Adapter 802 379-B 1 Base Nut Location Remove base nut from handle. 2 Handle Section Remove handle section from gun. 3 Drive Roll Assemblies Remove drive roll assemblies. 4 Nut Remove nut from barrel. 5 Barrel Remove barrel from gun. Disconnect gas hose from gas nipple. 6 Antirotat[...]

  • Page 17

    OM-1216 Page 13 SECTION 4 − OPERA TION 4-1. Controls sb5.1* 6/92 − S-0621-C / 804 386-A . Spool Gun On/Off switch in Millermatic 185 Hobart IronMan 210 or IronMan 250 must b e i n O n position for spool gun operation (see Field Kit 207 642 instructions). 1 Shielding Gas Cylinder For shielding gas connections, see welding power source Owner’s [...]

  • Page 18

    OM-1216 Page 14 5-2. Changing Drive Rolls 801 893-B T ools Needed: Y T urn Off power at welding power source first. 1 Drive Roll Cover Remove cover . Changing Push Roll: T o remove push roll: 2 Push Roll Screw 3 W asher 4 Push Roll Remove screw and washer , and lift out drive roll. T o install drive roll: Slide drive roll onto shaft and se- cure wi[...]

  • Page 19

    OM-1216 Page 15 5-3. Changing Liner Ref. 801 891-B T ools Needed: Y T urn Off power at welding power source first. 1 Nozzle 2 Contact Tip 3 Liner Remove and replace liner . Reinstall parts as shown. 1 2 3 5-4. T roubleshooting T rouble Remedy Gun tube assembly loose. Tighten nut at base of gun tube assembly . No weld output; gun/feeder does not wor[...]

  • Page 20

    OM-1214 Page 16 Notes[...]

  • Page 21

    OM-1216 Page 17 SECTION 6 − ELECTRICAL DIAGRAMS Figure 6-1. Circuit Diagram 186 451[...]

  • Page 22

    OM-1216 Page 18 SECTION 7 − P ARTS LIST . Hardware is common and not available unless listed. 801 900-F 3 2 32 28 31 33 29 19 30 18 17 27 22 21 20 14 11 10 4 9 8 7 6 5 4 2 1 40 41 42 43 39 38 36 37 35 34 23 26 25 24 13 15 16 12 Figure 7-1. Complete Assembly For Spoolmate 3035[...]

  • Page 23

    OM-1216 Page 19 Quantity Description Part No. Dia. Mkgs. Item No. Figure 7-1. Complete Assembly for Spoolmate 3035 1 PB1 186 416 TRIGGER SWITCH 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 186 418 PLASTIC HANDLE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 24

    OM-1216 Page 20 . Hardware is common and not available unless listed. 802 577-C 3 2 32 36 28 31 33 37 34 41 42 43 29 19 35 38 39 40 30 26 25 27 22 21 20 11 10 4 9 8 7 6 5 4 23 24 14 13 15 16 12 18 17 2 1 Figure 7-2. Complete Assembly For Spoolmate 3545[...]

  • Page 25

    OM-1216 Page 21 Quantity Description Part No. Dia. Mkgs. Item No. Figure 7-2. Complete Assembly For Spoolmate 3545 1 PB1 186 416 TRIGGER SWITCH 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 186 418 PLASTIC HANDLE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 26

    OM-1216 Page 22 204 161 1 2 3 4 5 6 Figure 7-3. Spoolmate Optional Hose & Cables Extension Kit Description Part No. 194 996 Item No. Figure 7-3. Spoolmate Hose & Cables Extension Kit Quantity 1 172 171 FITTING, hose, brass 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 27

    Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2006 − 01 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expe[...]

  • Page 28

    PRINTED IN USA © 2006 Miller Electric Mfg. Co. 2006 − 01 Miller Elect ric Mfg. Co. An Illinois T ool W orks Compan y 1635 West Spenc er St reet Applet on, W I 54914 USA International He adquarters − US A USA Phone: 9 20-735-4505 Auto-A tt ended USA & C anada F AX : 920-735-4134 Int ernati onal F AX: 920-735-4125 European Headqua rters − [...]