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Mitsubishi Electronics FX1S manual

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Table of contents for the manual

  • Page 1

    HARD W ARE MANU AL FX 1S SERIES PR OGRAMMABLE CONTR OLLERS[...]

  • Page 2

    FX2NC Ser ies Programmab le Controllers Fore w ord • This ma nual contains te xt, di agr am s and explanations wh ich will guide t he read er in the cor rect installa tion and oper ation of the FX1S Series Programmab le Cont rollers . It should be read and understood bef o re attempting to install or use the unit. • Fur ther inform ation can be[...]

  • Page 3

    FX 1S Series Pr ogrammabl e Contr oller s Har dware Man ual FX1S Series Programmab le Controllers Manual number : JY992D83 901 Manual re vision : B Date : Apr il 2000[...]

  • Page 4

    FX1S Ser ies Programmab le Controllers ii Guide lines f or the Saf ety of the User an d Pr otection of the F X 1S . This manua l provides in f or mat ion f or the use of t he FX 1S . The m anual has been wri tten to be used by trained and compe tent pers onnel. The definitio n of such a person or persons is as f ollows: a) Any engineer who is respo[...]

  • Page 5

    FX1S Ser ies Programmab le Controllers iii Note’ s on the Symbolog y Used in this Manual At v arious times thro ugh out this man ual cer ta in symbols will be used to highli ght poi nts of inf or mation whic h are intended to ensure the users personal saf ety and protect the integrity of equipment. Whene v er any of the follow ing s ymbols are en[...]

  • Page 6

    FX1S Ser ies Programmab le Controllers iv • Under no circumstances will Mitsubishi Electri c be liab le responsib le f or any consequential damage that ma y ar ise as a result of the installation or use of this equipment. • All e xamples and diagr ams sho wn in this manual are intended only as an aid to understand- ing the te xt, not to guara n[...]

  • Page 7

    FX1S Ser ies Programmab le Controllers Table of Contents v Table of Co ntents Guideline ..................................................................................................................... ... .. ii 1. Introdu ction ...... ....... .......... .......... .......... .......... ....... .......... .......... ......... 1-1 1.1 Model Name[...]

  • Page 8

    FX2NC Ser ies Programmab le Controllers Contents. vi 4. Power s upply.... .......... ....... .......... .......... .......... .......... .......... ....... ......... 4-1 4.1 Wiring Cautions ................................................................................................ 4-1 4.2 Wiring Techniques .....................................[...]

  • Page 9

    FX1S Ser ies Programmab le Controllers Table of Contents vii 7. Diagno stics....... ....... .......... .......... .......... .......... .......... ....... .......... ......... 7-1 7.1 Preliminary Checks ........................... ............................................................... 7-1 7.1.1 ERROR LED ON (CPU E RROR) .. .......... .....[...]

  • Page 10

    FX2NC Ser ies Programmab le Controllers Contents. viii[...]

  • Page 11

    1 Intr oduction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controller Introduction 1[...]

  • Page 12

    Introduction 1 FX1S Ser ies Programmab le Controller[...]

  • Page 13

    FX1S Ser ies Programmab le Controller Introduction 1 1-1 1. Intr oduction This man ual cov ers the hardwa re installation instructions f or the FX 1S Series Pr og rammable Logic Controller . T able 1.1 : Rela y Output Units MODEL INPUT OUTP UT PO WER SUPPL Y DIMENSIONS mm (inches) MASS (WEIGHT) kg (lbs) QTY TYPE QTY TYPE FX1S-10 MR-ES/UL 6 24V DC S[...]

  • Page 14

    FX1S Ser ies Programmab le Controller Introduction 1 1-2 Figure 1.1: FX1S Outline Drawing The dista nce between the v er tical center lines is 8m m (0.31”) less than the wi dth of the u nit Please see pre vious page f or each model’ s width measurement.[...]

  • Page 15

    FX1S Ser ies Programmab le Controller Introduction 1 1-3 1.1 Mode l na me T able 1.3 : Model T able FX 1S -14MT -ESS/UL C) A) B) D) F) E) A) PLC type : FX 1S B) T otal number of I / O channels C) Unit type M MPU - main unit D) Output type R Rela y T T ransistor E) Features Omit A C , Japanese specification D 24V DC Japanese specification DS 24V DC [...]

  • Page 16

    FX1S Ser ies Programmab le Controller Introduction 1 1-4 1.2 W orld Speci fi cation 1.3 Serial Nu mbers T able 1.4 : W orld / Japanese Specifications Input Sink / Sour ce W o rld sp ec models : SINK / SOURCE J apanese models : AL W A YS SINK Outputs T ransistor Wo rld spec mode ls : AL W A YS SOURC E J apanese models : AL W A YS SINK T able 1.5 : N[...]

  • Page 17

    FX1S Ser ies Programmab le Controller Introduction 1 1-5 1.4 Conf igura tion Figure 1.2: Sc hematic system B FX 1N -5DM FX 1N -EEPROM-8L FX 1S -10MR-ES/UL FX 1S -14MR-ES/UL FX 1S -20MR-ES/UL FX 1S -30MR-ES/UL FX 1S -10MT-ESS/UL FX 1S -14MT-ESS/UL FX 1S -20MT-ESS/UL FX 1S -30MT-ESS/UL FX 1N -232-BD FX 1N -422-BD FX 1N -485-BD FX 1N -CNV-BD FX 1N -8A[...]

  • Page 18

    FX1S Ser ies Programmab le Controller Introduction 1 1-6 1.4.1 Unit accessories T able 1.6 : Configuration No tes AF X 1S Controller Main Body BF X 1N Memor y Cassette or Display Unit CF X 1N Expansion Boards DF X 0N Network Adaptors E Programming Cables F Programming Software G HMI De vices, F900 GO T and FX-DU Series H Dedicated Programming T ool[...]

  • Page 19

    FX1S Ser ies Programmab le Controller Introduction 1 1-7 1.4.2 Rules f or Expansion The FX1S Series can: • Use one e xp ansion unit or board per square B , C , and G concurrently . • The FX1S can supply 400mA at 24V DC . The FX1S cannot: - Be e xpanded by the use of Special Funcion Bloc ks. - Supply a 5V DC s e r vice supply . -U s e F X 1N -42[...]

  • Page 20

    FX1S Ser ies Programmab le Controller Introduction 1 1-8[...]

  • Page 21

    1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers[...]

  • Page 22

    FX1S Ser ies Programmab le Controllers[...]

  • Page 23

    FX1S Ser ies Programmab le Controllers Terminal layouts 2 2-1 2. T erminal lay outs The f ollowing selection of ter minal lay outs are taken fr om the FX 1S product range. Note: All la youts are diagr ammatic only and are intended to aid the creation of wir ing diagr ams. 2.1 Rela y Output Contr oller s Figure 2.1: T erminal Lay outs, Rela y Output[...]

  • Page 24

    FX1S Ser ies Programmab le Controllers Terminal layouts 2 2-2 2.2 T ransistor O utput Cont ro ller s Figure 2.2: T erminal Lay outs, T ransistor Output S/S X1 N X0 X4 FX 1S -10MT-ESS/UL X5 0V Y0 Y1 Y2 Y3 X3 X2 24+ +V0 +V1 +V3 +V2 L S/S X1 N X0 X4 X6 FX 1S -14MT-ESS/UL X5 X7 0V Y0 Y1 Y2 Y4 X3 X2 24+ +V0 +V1 Y3 Y5 +V2 L S/S S/S N S/S X2 X4 FX 1S -30M[...]

  • Page 25

    1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers[...]

  • Page 26

    FX1S Ser ies Programmab le Controllers[...]

  • Page 27

    FX1S Ser ies Programmab le Controllers Installation Notes 3 3-1 3. Installation Notes The install ation of FX 1S products has been design ed to be saf e and e asy . W hen the products associated with this man ual are used as a system or in dividually , they m ust be installed in a suitable enclosure. The enclosure sh ould be selec ted and install e[...]

  • Page 28

    FX1S Ser ies Programmab le Controllers Installation Notes 3 3-2 3.1 Pr oduct Outlin e Figure 3.1: Featur es of the FX 1S PLC T able 3.1 : Featu re T able 1 Direct Mounting Holes (4.5 mm Diameter) 7 DIN Rail Mounting Clip 2 Inpu t T er mi nals (24 V DC ) 8 To p C o v e r 3 Output T er minals 9 Optional Eq uipment por t (Memor y Casse tte, FX 1N - 23[...]

  • Page 29

    FX1S Ser ies Programmab le Controllers Installation Notes 3 3-3 3.2 FX 1S R UN/ST OP Con tr ol R UN or ST OP of the FX 1S can be controlled by: n The R UN/ST OP s witch mounted ne xt to the programming por t. o A standard input (X0 to X17) defined b y the system parameters . p Remotely from a personal computer or other progr amming per ipheral. Not[...]

  • Page 30

    FX1S Ser ies Programmab le Controllers Installation Notes 3 3-4 3.3 General Spe cificati ons T able 3.3: G eneral Sp ecifications Item Desc ripti on Operat in g Temperatu re 0 to 55 °C (32 to 131 °F) Storage Temper ature -20 to 70 °C (- 4 to 15 8 °F) Operat ing Humidity 35 to 85% Relativ e Humidit y, No cond ensat i on stor age Humid ity 35 to [...]

  • Page 31

    FX1S Ser ies Programmab le Controllers Installation Notes 3 3-5 3.4 PLC M ounti ng Arrang emen ts T o pre vent a rise in tempe r ature, mount the units to walls. Ne ver mount them to the floor or ceiling of an enclosure. Caution • Units should mot be installed in areas subject to the follo wing conditions: e xcessive or conductiv e dust, corrosiv[...]

  • Page 32

    FX1S Ser ies Programmab le Controllers Installation Notes 3 3-6 3.5 DIN Rail Mount ing Units ca n be sna p mounted t o 35mm DIN ra il (DIN EN 50022). T o release p ull the spring loaded clips aw a y f rom the r ail and slide the unit off a nd up . 3.6 T ermination of Scre w T e rminals Cables ter minati ng at a s crew ter minal of an FX 2N and FX 0[...]

  • Page 33

    1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supp l y 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers[...]

  • Page 34

    FX1S Ser ies Programmab le Controllers[...]

  • Page 35

    FX1S Ser ies Programmab le Controllers Power Supply 4 4-1 4. P o wer Supply 4.1 Wirin g T echniq ues The wiring of FX 1S produc ts has been designed to be saf e and easy . If during the installation of these product o r associated products concer n is f elt, pleas e contact a prof essional electrician who is trained to the local and national standa[...]

  • Page 36

    FX1S Ser ies Programmab le Controllers Power Supply 4 4-2 4.4 P ow er Sup p ly Characteristi cs *1 Includes the input current (5 or 7mA per point). T able 4.1 : P ower Requ irements FX 1S -10M FX 1S -14M FX 1S -20M FX 1S -30M P o w er supply 100 ~ 240V A C +10%, -15%, 50- 60Hz Max. allow able momentar y pow er f ailure period 10ms; if less than 10m[...]

  • Page 37

    FX1S Ser ies Programmab le Controllers Power Supply 4 4-3 Figure 4.1: Example Wiring AC/DC Converter FX 1S Ser ies MC PL MC MC MC n p q r s t s u v L N 85-264V AC 50/60 Hz 24V 24- 0V 24+ ➓ o n P o w er supply 100 ~ 240 V A C +10% -15% 50 - 60 Hz o Circuit p rotector or Fu se p Em er genc y st op q P owe r supply s witch r P ower ON pilot indicato[...]

  • Page 38

    FX1S Ser ies Programmab le Controllers Power Supply 4 4-4 4.5 Earthing / Gr ounding Use a cable at least 0.2mm 2 (A WG24) to ground equipment. Ground resistance must be less than 100 Ω (class 3). No te that the ground cable m ust not be connected to the same ground as the po w er circuits . Grounding is recommended b ut if a proper ground cannot [...]

  • Page 39

    1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers[...]

  • Page 40

    FX1S Ser ies Programmab le Controllers[...]

  • Page 41

    FX1S Ser ies Programmab le Controllers Inputs 5 5-1 5. Inputs 5.1 24V DC Input Spe cifications T able 5.1: FX 1S Input Specifications FX 1S Main Unit X0 Æ Æ Æ Æ X7 X10 Æ Æ Æ Æ X17 Input v oltage 24V DC +/ - 10% Input c urrent 24V DC, 7mA 24 V DC, 5mA Input s witching curre nt OFF Æ ON >4.5mA >3.5mA ON Æ OFF <1.5mA Respo nse t ime[...]

  • Page 42

    FX1S Ser ies Programmab le Controllers Inputs 5 5-2 5.1.1 T ypical wiring Figure 5.1: Input Wir ing 1 24V DC Ser vice Supply 2 PNP Senso r 3 NPN Sensor 4 Input Device Contact 5 FX 1S Controller Main Bo dy 24V 0V S/S X0 X1 X2 NPN FX 1S -**MT- ESS/UL ➊ ➌ ➍ ➎ FX 1S -Sink 24V 0V S/S X0 X1 X2 PNP FX 1S -**MT-ESS/UL ➊ ➋ ➍ ➎ FX 1S -Source[...]

  • Page 43

    FX1S Ser ies Programmab le Controllers Inputs 5 5-3 5.1.2 Input Cir cuit Connection Figure 5.2: Input Cir cuit Dia grams (Sour ce/Sink) 5.1.3 Diodes and Input s Connected in Series Figure 5.3: Diode Connection Dia gram Vdrop across the diode Max. 4V No more than 2 LEDs should be connected in ser ies. 24V X 24V DC 0V S/S Source (-ve S/S) 24V X 24V D[...]

  • Page 44

    FX1S Ser ies Programmab le Controllers Inputs 5 5-4 5.1.4 Resistor s and Inputs Connected in P arallel P arallel res istance Rp: FX 1S = 15k Ω . If res istance Rp is less than the stated value, then add the Rb v alue using the Equation 1 calculation. Alter nativ ely; Current leakage: FX 1S = 1.5mA. If the current leakage is g reater than the stat[...]

  • Page 45

    1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers[...]

  • Page 46

    FX1S Ser ies Programmab le Controllers[...]

  • Page 47

    FX1S Ser ies Programmab le Controllers Outputs 6 6-1 6. Outputs T able 6.1: Output Specifications Descripti on Relay Output T ransistor Output Switch ed voltag e s (resisti ve l o ad) ≤ 240V A C , ≤ 30V DC 5-30V DC Rated current / N points (resisti ve l o ad) 2A/1 point , 8A /C OM 0.5A/ 1 point , 0. 8A/COM Max. Inductive Load 80V A, See tab le [...]

  • Page 48

    FX1S Ser ies Programmab le Controllers Outputs 6 6-2 6.1 Rela y Output Example Figure 6.1: T ypical Relay Wirin g Diagram n n n n Do not use this ter minal o o o o Fuse p p p p Surge absorbing Diode. q q q q Exter nal M echanic al Interlock r Emergency Stop s Noise suppres sor 0.1 µ F capacitor + 100 -120 Ω resistorContactor t V alve u Incandesc[...]

  • Page 49

    FX1S Ser ies Programmab le Controllers Outputs 6 6-3 6.1.1 Reliability T ests The test resul ts in T ab le 6.2 were gathere d from a 1 sec ON/OFF test cy cle. Please note that the ov er current induced by in-rush greatly reduces the rela y contacts ser vice lif e . The rated lif e f or an inductive A C load such as a contac tor or solenoid v alve i[...]

  • Page 50

    FX1S Ser ies Programmab le Controllers Outputs 6 6-4 6.1.3 T ransistor Output Examples Figure 6.3: T ransistor Output Wiring Dia gram Figure 6.4: Japanese Model T ransistor Output n n n n Do not use this ter minal o o o o Emergency Stop p p p p Fuse q q q q Exter nal M echanic al Interlock r Output T er minal Y0 s Output T er minal Y1 t DC P ower S[...]

  • Page 51

    FX1S Ser ies Programmab le Controllers Outputs 6 6-5 6.2 Applying safe l oa ds Ensure all loads are applied to the sa me side of each PLC output, see pre vious figures . Loads which should NEVER s imultaneously operate (e .g. di rection control of a motor), because of a saf ety cr itical situation, should not rel y on the PLC's sequencing alon[...]

  • Page 52

    FX1S Ser ies Programmab le Controllers Outputs 6 6-6[...]

  • Page 53

    1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers[...]

  • Page 54

    FX1S Ser ies Programmab le Controllers[...]

  • Page 55

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-1 7. Diagnostics 7.1 Prelimi nary C hec ks Chec k pow er sup ply , grou nd and I/O cab les are wire d corr ectly . T urn the powe r supply on. Chec k the pow er LED is lit. Down load a small test pro g ra m into the PLC . V erify the prog ram to ensur e it has been written to th e PLC cor rectl[...]

  • Page 56

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-2 7.1. 1 ERR OR LED O N (CPU ER R OR) F ault ERROR LED ON Remed y Reset PLC . Po w e r OFF ,ON and trigger RU N i n - put. Po s s i b l e results LED O F F Has the memo ry cassette been installed or remo v ed while the units has still been po wered? LED is lit Rem edy P ossible results LED is l[...]

  • Page 57

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-3 7.2 Commo n Err ors - Corroded contact points at some poin t in an I/O line. - An I/O de vice has been used outside its specified operating range . - An input signal occurs in a shor ter time per iod that tak en by one prog ram scan. 7.3 Mainten ance - Check interior temperature of the panel.[...]

  • Page 58

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-4 7.4 Operati on and Er ro r Fla gs Parallel lin k error Parameter error Syntax error Program (circuit) erro r Progr am ex e cution error Execution error latch M8063 (ref. D8063 ) M8064 (ref. D8064 ) M8065 (ref . D806 5, D8069) M8066 (ref . D8066, D80 69) M8067 (ref . D8067, D80 69) M8068 (ref.[...]

  • Page 59

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-5 7.5 Err or Reg i sters 02H=EEPROM protect switch OFF 0AH=EEPROM protect switch ON 10H=MPU memory D8000 (def ault 20 0msec) D8001 D8002 D8003 D8004 D8007 Wat c hdog time r PC version 22100 = FX 1S Versi on 1. 00 22 = FX 1S , 100 = Ve r sion 1. 00 Memory capacity 0002= 2K steps Me mory type Err[...]

  • Page 60

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-6 D8061 D8063 D8064 D8065 D8066 D8067 D8068 D8069 Erro r code for PLC har dwa re erro r Error code for parall el link fault Parameter error co de Syntax error code Program (circui t) error code Progr am ex ecut io n error c ode Latc hed st ep number of exec ut ion error Step numb er of er r ors[...]

  • Page 61

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-7 7.6 Err or Codes D8061 Che ck cable connections No error 0000 RAM error 6101 Oper ati on c irc uit er ror 6102 I/O bus error (M8069 = ON) 6103 D8062 Che ck the programmer / PC connections No error 0000 Parity/overrun/framing e rror 6201 C har acter err or 6202 Data sum check error 6203 Data f[...]

  • Page 62

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-8 7.7 Instruc tion List 000 010 020 030 040 050 060 070 080 TRANSFERS, COMP PR OGRAM FL OW +- ×÷ , LOG IC S SH IFT DATA OPERATION 1 HIGH-SPEED HANDY INSTR . 1 FX I/O DEVIC ES FX SER DEVICES 0 CJ CMP ADD ZRS T REF IST RS 1 CALL ZCP SUB DECO PRUN 2 SRET MOV MUL ENCO MTR ABSD DSW ASCI 3 IRET DIV[...]

  • Page 63

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-9 T able: 7.2 Alphabeticall y sor ted A Symbol ABS ABSD ADD AND … ASCI FNC No. 155 062 020 066 232-23 8 082 D P B BCD BIN BMOV 018 019 015 CALL CCD 010 084 C CJ CMP 000 001 DEC DECO 025 041 D DI DIV DRVA 005 023 159 E DRVI DSW 158 072 F Symbol FNC No. D P H I Symbol FNC No. D P L M N O ALT EI[...]

  • Page 64

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-10 P Symbol PID PLSR PLSV PLSY PRUN PWM RAMP FNC No. 088 059 157 057 081 058 067 D P R S SFWR SIN 03 8 130 S TAD D TCM P 16 2 160 T Symbol FN C No. D P VRRD VRSC 085 086 V WAND WDT WOR 026 007 027 W Symbol FNC N o. D P Z REF RS 080 SEGL 074 SFRD 039 SFTL SFTR 035 034 SPD 056 SQR SRET 048 002 SU[...]

  • Page 65

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-11 7.8 Device List Device T ype Description Program capacity 2K steps by FX 1S inter nal EEPROM or 2K steps by FX 1N -EEPR OM-8L Input (X) relay X0 - X17 (16 pts) (X + Y) ≤ 30 pts Max. Output (Y) relay Y0 - Y15 (14 pts) A uxiliar y relay (512 pnts + 256 pts) General A uxiliar y Relays M0-M383[...]

  • Page 66

    FX1S Ser ies Programmab le Controllers Diagnostics 7 7-12 Device T ype Description Counter (256 pts) General Counter C0-C15 (16 pts) Latched Counter C16-C31 (16 pts) High Speed Counter C235-C255 Data register (1500 pts, + 256 pts) General Use Register D0-D127 (128 pts) Latched Register D128-D255 (128 pts) File Register D1000-D2499 (1500 pts) Diagno[...]

  • Page 67

    Under no ci rcumstanc es will MI TSUBISHI ELECTRIC be liab le or res ponsib le f or any co nsequenti al damage t hat ma y arise as a result of the installation or use of this equipment. All examples and diagr ams shown in this manual are intende d only as an aid to u nderstanding the text, not to guar- antee operation. MITSUBIS HI EL ECTRIC will ac[...]

  • Page 68

    HEAD OFFICE: MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 TEL EX: J24532 CABLE MELCO TOKYO HIMEJI WORKS: 84 0, CHIYODA CHO, HIMEJI, JAPAN JY992D83901B (MEE0004) Effective Apr. 2000 Specification are subject to change without notice. HARD W ARE MANU AL FX 1S SERIES P R OGRAMMABLE CONT R OLLERS[...]