Mitsubishi Electronics #NAME? manual

Safety Relay Module User's Manual -QS90SR2SP-Q -QS90SR2SN-Q -QS90SR2SP-CC -QS90SR2SN-CC -QS90SR2SP-EX -QS90SR2SN-EX[...]

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A - 1 SAFETY PRECAUTIONS (Always read thes e instruc tions be fore using t his equi pment.) Befo re using the pr oduct, pl ease r ead th is manua l, th e relevan t manua ls int rodu ced in t his manu al, stan dard program mable co ntroll er manual s, and the safet y st andard s caref ull y and p ay full at tenti on to safety t o handl e the prod uc[...]

A - 2 [Design Precaut ions] [Inst allation Precautions] CAUTION ● The safet y categ ory i s evalua ted by the whole equipm ent. Make sure th at the whole equ ipment meets the re quireme nt s be fore use. ● Use the pr ogramma ble con troll er in an environ ment t hat meet s the general specif icat ions con tai ned in this manua l. Using t his pr[...]

A - 3 [Inst allation Precautio ns] [Wiring Precautions] CAUTION ● Be sure to shut of f all ph ases of the ext ernal sup ply pow er us ed by the system be fore mou ntin g/ removi ng a modu le. Not doin g so may re sult in da mage to t he pro duct. ● When mou nting a mo dule, make r oom for 5c m (1.9 7 inch ) or m ore at ab ove and b elow of the [...]

A - 4 CAUTION ● Groun d the FG and LG term inals corr ectl y . Not doin g so coul d result in elec tri c shock or mal func tions . ● Wire th e module corr ectly aft er conf irmin g the r ated vo lt age an d term inal l ayout . Connect ing a po wer supp ly of a di ff eren t rated volt age or inco rrect wirin g may cause a fire or fail ure. ● B[...]

A - 5 [Wiring Precautions] [S t artu p and Maintenance Precau tions] CAUTION ● When remov ing th e connec ted comm unicat ion ca bles or po wer c ables, do not pul l the ca ble wit h gra sping the c able part. Remove th e cable conne cted t o the ter minal block af ter looseni ng the t erminal block screw s. Pullin g the cab le c onnected to a mo[...]

A - 6 [St artup and Main tenance Precaution s] [Disposal Precaut ions] CAUTION ● Do not di sassembl e or remo del th e modul e. Doing so could cause a fa ilur e, malfu ncti ons, i njury , or fire . If the pr oduct is rep air ed or remo deled by othe r than the spe cifi ed F A cente rs or us , the wa rra nty is not cover ed. ● A elec tric fu se [...]

A - 7 CONDITIO NS OF USE FOR THE PROD UCT (1) Alth ough MEL CO has obt ained the cer tific ation for P roduct 's compl iance t o the in ternat iona l safe ty st and ard ISO13 849- 1 fro m TUV Rhe inla nd, this fact do es not gu aran tee th at Prod uct wil l be fr ee from an y malfu nction or fai lure. T he user of this Pr oduc t shal l comply [...]

A - 8 REVISIONS * The m anual nu mber i s giv en on t he botto m lef t of the back co ver . Japa nese Man ual V ersion SH-080 745-F 2008 MIT SUBISHI ELECTRIC CORPORA TION Print date *Man ual numb er Revisi on Apr ., 20 08 SH(NA)-080746ENG-A First editi on Jun., 2008 SH(NA)-080 746ENG-B COMPLIANCE WITH THE EMC AND LOW VOL T AG E DIRECTIVES, Section [...]

A - 9 SAFETY PRE CAUTIONS .............. ............. .................... ................... ............. ................... ........... .................... A - 1 CONDITION S OF USE FOR THE PRODUCT ......... .................... ................... ............. ................... .............. .... A - 7 REVISIO NS........... .............[...]

A - 10 3.6 Cable Spe cifications .... ............. ................... .................... ............ .................... ................ .......... .... 3 - 15 CHAPTER 4 FUNCTIONS 4 - 1 to 4 - 5 4.1 Dual Input Fu nction ...... ................... ............. .................... ................... ............. ............... ...........[...]

A - 11 6.3.2 Error check me thod with m onitor signal ....... ................... .................... ............. ................... ..... 6 - 7 APPENDIX App - 1 to App - 4 Appendi x 1 External Dimens ions .............. ................... ............. ................... .................... ............. ...... . App - 1 Appendix 1.1 Q seri[...]

A - 12 ABOUT MANUALS The man uals relate d to thi s product are shown below . Refer to th e followi ng table when ord ering requ ired man uals. Related ma nuals Manual name Manua l num ber (model code) QCPU Use r's Manu al (H ardware D esign, Mainte nance and In spect ion) This manual explains the specif ications of the CPU module, power suppl[...]

A - 13 COMPLIANCE WITH THE EMC, LOW VOL T AGE, AND MACHINE R Y DIRECTIVES (1) Method of ensuring comp liance T o ensure th at Mitsubishi programmab le contr ollers ma intain EMC, Lo w V oltage , and Machi nery Direc tives w hen incor porated into ot her mach inery o r equipm ent, ce rtain measur es may be n ecessa ry . P lease refer to one of the f[...]

A - 14 GENERIC TERM S AND ABBR EVIA TIONS Unless othe rwise s pecifie d, this ma nual uses th e followi ng generi c terms an d abbrev iations t o explain the safety rel ay modul e. P A CKING LIST The fol lowing tables s how the packing l ist of ea ch produ ct. (1) Safety relay module (2) Safety ci rcuit p art extension cable Generic term/abbrevia t[...]

1 OVERVIEW 1.1 Product List 1 - 1 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX CHAPTER 1 OVER VIEW This man ual expl ains speci fication s, handli ng, and wi ring meth ods of the safety rel ay module. 1.1 Pro duct Li st T able 1.1 Produ ct list Product name[...]

1 - 2 1.2 Ab out Safety Relay Modul e 1 OVERVIEW 1.2 About Safe ty Rela y Module The sa fety relay module achieves basic safe ty functi ons for e mergency stop on ly by wiring, with out progr amming. It is sa fety check type modu le whose o utput does not turn ON until all c onditions of the safety inpu t (norma lly cl osed contact) , off check inp[...]

1 OVERVIEW 1.3 Feat ures 1 - 3 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 1.3 Feature s This sec tion exp lains fe atures of the safety r elay modul e. (1) Obtaini ng the highest level of saf ety approval The safet y relay mo dule o btained the highes t s[...]

1 - 4 1.3 F eatures 1 OVERVIEW (5) Small-s cale sa fety c ontrol The s afety relay mo dule is suited for small-sc ale safety contro l whose n umber of I/O points is around 10. (a) Programm ing is u nneces sary . Safety c ircuits can be easily created only by wir ing, witho ut programm ing an d settings. Since a n inspecti on on prog ramming by safe[...]

1 OVERVIEW 1.4 Che cking the Safety Re lay Mo dule Mo del 1 - 5 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 1.4 Che cking t he Safe ty Rela y Module Model This section ex plains how to check the safety relay mod ule model . Figure 1.3 Checking the safety r[...]

2 - 1 2.1 S ystem Confi gura tion 2 SYSTEM CONFIGURATION CHAPTER 2 SYSTEM CONFIGURA TION This cha pter explai ns the s ystem confi guration , precau tions for us e, and sy stem equip ment of the s afety r elay mod ule. 2.1 System Con figurat ion Figure 2. 1 shows s ystem conf iguratio n using t he safety relay m odule. Figure 2.1 System configurati[...]

2 SYSTEM CONFIGURATION 2.2 Applic able Systems 2 - 2 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 2.2 Appl icabl e System s (1) Mountable modules, the number of mount able modules, and mount able base units (a) Q series safe ty rela y module 1) When mounti [...]

2 - 3 2.2 A pplic able Sys tem s 2 SYSTEM CONFIGURATION 2) When mounti ng to rem ote I/O statio n in MELS ECNET/H connecti on The follo wing table sho ws the mou ntable network m odules, the numb er of mountable mo dules, an d mountable ba se units of th e Q serie s safety r elay module. Shortage of power ca pacity may occu r dependi ng on the c om[...]

2 SYSTEM CONFIGURATION 2.3 Modu le Re place ment 2 - 4 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 2.3 Mod ule Repl acemen t Replace the produ ct accordi ng to the r eplacem ent cycle shown in t he table be low . 2.4 Precau tions fo r Use Users must p rove[...]

3 - 1 3.1 Gen eral Speci fication s 3 SPECIFICATIONS CHAPTER 3 SPECIFICA T IONS 3.1 Gen eral S p ecifi cat ions T able 3.1 shows the general specifications of the safety relay module. * 1: This indicates the section of the power supply to which the equi pment is assumed to be connected between the public electrical power di stribution network and t[...]

3 SPECI FICATIO NS 3.2 Q Se ries Safety Relay Modul e Specifi cation s 3.2.1 QS9 0SR2SP-Q Q series safety rel ay modu le 3 - 2 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 3.2 Q Series Safet y Relay Modu le S pecification s This sec tion exp lains th e spec[...]

3 - 3 3.2 Q Series Sa fety Rel ay Mo dule Spec ifica tions 3.2.1 Q S90SR2 SP-Q Q se ries safe ty rela y mod ule 3 SPECIFICATIONS * 3: When connecting an elec tromagnetic switch and such for output, connect its no rmally closed contacts i n series between XS0 and XS1. * 4: Do no t connect equipment other than a switch or sensor to each termina l of [...]

3 SPECI FICATIO NS 3.2 Q Se ries Safety Relay Modul e Specifi cation s 3.2.2 QS9 0SR2SN-Q Q seri es sa fety relay module 3 - 4 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 3.2.2 QS90SR2SN-Q Q series safety relay mod ule * 1: Manual operation such as st art-[...]

3 - 5 3.2 Q Series Sa fety Rel ay Mo dule Spec ifica tions 3.2.2 QS90SR2 SN-Q Q series safet y relay m odule 3 SPECIFICATIONS * 2: When connecting an elec tromagnetic switch and such for output, connect its no rmally closed contacts i n series between XS0 and XS1. * 3: Do no t connect equipment other than a switch or sensor to each termina l of X0,[...]

3 SPECI FICATIO NS 3.3 CC-Link Safety Relay Mo dule Sp ecifi cations 3.3.1 QS90 SR2SP-CC CC -Link sa fety rel ay modu le 3 - 6 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 3.3 CC-Link Safet y Relay Mod ule S pecificat ions This sec tion exp lains th e speci[...]

3 - 7 3.3 C C-Link Safety Relay Mo dule Sp ecifi cations 3.3.1 Q S90SR2 SP-CC CC- Link sa fety rel ay mo dule 3 SPECIFICATIONS * 3: When connecting an elec tromagnetic switch and such for output, connect its no rmally closed contacts i n series between XS0 and XS1. * 4: Do no t connect equipment other than a switch or sensor to each termina l of X0[...]

3 SPECI FICATIO NS 3.3 CC-Link Safety Relay Mo dule Sp ecifi cations 3.3.2 QS90 SR2SN-C C CC-Li nk safety relay module 3 - 8 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 3.3.2 QS90SR2SN-C C CC-Link safety relay mod ule * 1: Manual operation such as st art-u[...]

3 - 9 3.3 C C-Link Safety Relay Mo dule Sp ecifi cations 3.3.2 Q S90SR2 SN-CC CC- Link saf ety rel ay modul e 3 SPECIFICATIONS * 2: When connecting an elec tromagnetic switch and such for output, connect its no rmally closed contacts i n series between XS0 and XS1. * 3: Do no t connect equipment other than a switch or sensor to each termina l of X0[...]

3 SPECI FICATIO NS 3.4 Extens ion Sa fety Rel ay Modul e Spec ification s 3.4.1 Q S90SR2SP-EX ex tensi on safety relay m odule 3 - 10 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 3.4 Extensi on Safe ty Relay Modu le S pecifica tions This sec tion exp lains [...]

3 - 11 3 .4 Exte nsion Safety Relay M odule Speci fications 3.4.1 Q S90SR2SP-EX e xtension safety relay m odule 3 SPECIFICATIONS * 3: When connecting an elec tromagnetic switch and such for output, connect its no rmally closed contacts i n series between XS0 and XS1. * 4: Do no t connect equipment other than a switch or sensor to each termina l of [...]

3 SPECI FICATIO NS 3.4 Extens ion Sa fety Rel ay Modul e Spec ification s 3.4.2 QS90S R2SN-EX ex tension safety relay m odule 3 - 12 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 3.4.2 QS90SR2SN-E X extension safety relay module * 1: Manual operation such as[...]

3 - 13 3 .4 Exte nsion Safety Relay M odule Speci fications 3.4.2 Q S90SR2 SN-EX exten sion sa fety rel ay modu le 3 SPECIFICATIONS * 2: When connecting an elec tromagnetic switch and such for output, connect its no rmally closed contacts i n series between XS0 and XS1. * 3: Do no t connect equipment other than a switch or sensor to each termina l [...]

3 SPECI FICATIO NS 3.5 I/O Signals 3 - 14 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 3.5 I/O Sign als The fol lowing table sho ws the I/O sign als of the safety r elay modul e. * 1: The signal is always OF F regardless of the safety input status when t he[...]

3 - 15 3 .6 Cable Specific ations 3 SPECIFICATIONS 3.6 Cable S pec ification s (1) Safety ci rcuit p art extension cables T ab le 3.9 sho ws the specifica tions of c ables used for addi ng a safety relay mo dule. Use the f ollowing cable for adding t he safety part. If using a cable other than the following , the op eration is not guara nteed. (2) [...]

4 FUNCTIONS 4.1 Dual Input Function 4 - 1 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX CHAPTER 4 F UNCTIONS T abl e 4.1 show s the l ist of sa fety relay module fu nctions. 4.1 Dual In put Functi on This functi on doubles safety inp uts to prevent d amage o[...]

4 - 2 4.2 St art-up/o ff Check Fu nction 4 FUNCTIONS 4.2 S tart- up/o f f Chec k Func tion This funct ion is to s tart the system after ma king sure th at status of the sa fety relay m odule and exter nal devic e are norm al. When the s afety rel ay and elec tromagnet ic switc h are connec ted, conne cting the normal ly closed co ntacts to the star[...]

4 FUNCTIONS 4.3 Start-u p Meth od Sele ction Fun ction 4 - 3 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 4.3 S tart-up Metho d Selec tion Fu nctio n This func tion allows to select the start-up m ethod with the start-up mo de setting switch. The start -up [...]

4 - 4 4.5 Mo nitor Fu ncti on 4 FUNCTIONS 4.5 Monito r Funct ion This fu nction al lows to c heck oper ating stat us of the wh ole safety relay modules i ncludin g extensi on safety relay modules b y co nnecting with the progr ammab le control ler using programmi ng tool. Each mo dule status c an be che cked as 32 -point i nput from the CPU modu le[...]

4 FUNCTIONS 4.6 Partial Shutdow n Function w ith Extension Module 4 - 5 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 4.6 Part ial S hutdown F unct ion w ith E xte nsion Module This func tion all ows to sh ut off only the o utputs of exte nsion mo dule by u [...]

5 - 1 5.1 Q Series Sa fety Rel ay Mo dule 5.1.1 Sta rt-up proc edures 5 SETTINGS AND PROCEDURES BEFORE OPERATION CHAPTER 5 SETTINGS AN D PROCEDURES BEFORE OPERA TION This cha pter explai ns settings and pro cedures be fore operati ng the sa fety rel ay module . 5.1 Q Series Sa fety Re lay Modu le 5.1.1 S tart-up procedures Figure 5. 1 shows s tart-[...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.1 Q Serie s Safety Rel ay Module 5.1. 1 St art- up pr ocedu res 5 - 2 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX Figur e 5.1 St art-up pro cedures (2/2) POINT When pow ering O N the syst em, make sure to power[...]

5 - 3 5.1 Q Series Sa fety Rel ay Mo dule 5.1.2 H andli ng precau tions 5 SETTINGS AND PROCEDURES BEFORE OPERATION 5.1.2 Handli ng precautions This sec tion explai ns handl ing precau tions for the Q ser ies safety relay m odule. (1) Module fix ing screw T ighten th e module fix ing screws an d termin al blo ck mounting screws within the followi ng[...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.1 Q Serie s Safety Rel ay Module 5.1.3 Part names a nd set tings 5 - 4 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 5.1.3 Part names an d settings This sec tion exp lains e ach part name of the Q ser ies safety [...]

5 - 5 5.1 Q Series Sa fety Rel ay Mo dule 5.1.3 Part names and sett ings 5 SETTINGS AND PROCEDURES BEFORE OPERATION T able 5.1 P art names (2/2) Number Name De scription 2) Module power su pply part terminal block POWER + 24V : Module power supply + 24V terminal 24G: Module power supply 24G terminal FG: Module power supply FG terminal 3) Extension [...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.1 Q Serie s Safety Rel ay Module 5.1.4 Mo unting/ removal 5 - 6 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 5.1.4 Mounting/removal For mount ing/remo ving the Q seri es safety relay mo dule on/fr om the bas e u[...]

5 - 7 5.1 Q Series Sa fety Rel ay Mo dule 5.1.4 M ountin g/removal 5 SETTINGS AND PROCEDURES BEFORE OPERATION (2) Module mounting orien tat ion (a) Mount mod ules in the foll owing or ientation to en sure goo d ventil ation for heat release. (b) Do not mou nt modul es in the fol lowing or ientations. Figur e 5.4 Orie nt ation to which t he modul e [...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.1 Q Serie s Safety Rel ay Module 5.1.4 Mo unting/ removal 5 - 8 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX (3) Instal lation pre cautions (a) Install a ba se uni t on a flat surfac e. If the sur face is not fl[...]

5 - 9 5.2 C C-Link Safety Relay Mo dule 5.2.1 Sta rt-up proc edures 5 SETTINGS AND PROCEDURES BEFORE OPERATION 5.2 CC-Lin k Safet y Relay Modu le 5.2.1 S tart-up procedures Figure 5. 7 shows s tart-up proc edures f or the CC-Lin k safety relay module. Figure 5.7 S tart-up procedures (1/2) * 1: Refer to Section 5.3 Yes No Start Install the modules t[...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.2 CC-Lin k Safety Relay Modu le 5.2. 1 St art- up pr ocedu res 5 - 10 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX Figur e 5.7 St art-up pro cedures (2/2) POINT When pow ering O N the syst em, make sure to power[...]

5 - 11 5 .2 CC- Link Sa fety Rel ay Mo dule 5.2.2 H andli ng precau tions 5 SETTINGS AND PROCEDURES BEFORE OPERATION 5.2.2 Handli ng precautions This sect ion explai ns handlin g precau tions for th e CC-Link s afety relay module. (1) Mounting DIN rail When mo unting a DIN rail, pay a ttentio n to the fol lowing: (a) Applicabl e DIN rail model ( JI[...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.2 CC-Lin k Safety Relay Modu le 5.2.3 Part names a nd set tings 5 - 12 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 5.2.3 Part names an d settings This sec tion exp lains e ach part n ame of the C C-Lin k safety[...]

5 - 13 5 .2 CC- Link Sa fety Rel ay Mo dule 5.2.3 Part names and sett ings 5 SETTINGS AND PROCEDURES BEFORE OPERATION T able 5.2 P art names (2/2) Number Name De scription 1) Indicator LED Z Indicates status of safety output Z. ON: OFF: Safety output is generated (both K0 and K1 are ON). Safety output is not gener ated. X0 Indicates status of safet[...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.2 CC-Lin k Safety Relay Modu le 5.2.4 Stati on num ber setti ng 5 - 14 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 5.2.4 S tation number setting For station n umber setti ng in CC -Link sy stem, refer to the Us[...]

5 - 15 5 .3 Extensi on Safety Re lay Module 5.3.1 Sta rt-up proc edures 5 SETTINGS AND PROCEDURES BEFORE OPERATION 5.3 Extension Safe ty Relay Module 5.3.1 S tart-up procedures Figure 5. 10 sho ws start-up procedur es for the extension safety r elay mod ule. Figure 5.10 St art-up procedures (1/ 2) Ye s No Start Connect a safety circuit part termina[...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.3 Exten sion Sa fety Relay Module 5.3. 1 St art- up pr ocedu res 5 - 16 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX Figure 5.10 St art -up procedures (2/2) POINT When pow ering O N the syst em, make sure to pow[...]

5 - 17 5 .3 Extensi on Safety Re lay Module 5.3.2 H andli ng precau tions 5 SETTINGS AND PROCEDURES BEFORE OPERATION 5.3.2 Handli ng precautions This sec tion explai ns handl ing precau tions for the exten sion safety relay mod ule. (1) Mounting DIN rail When mo unting a DIN rail, pay a ttentio n to the fol lowing: (a) Applicabl e DIN rail model ( [...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.3 Exten sion Sa fety Relay Module 5.3.3 Part names a nd set tings 5 - 18 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 5.3.3 Part names an d settings This sec tion exp lains e ach part name of the ext ension safe[...]

5 - 19 5 .3 Extensi on Safety Re lay Module 5.3.3 Part names and sett ings 5 SETTINGS AND PROCEDURES BEFORE OPERATION T able 5.3 P art names (2/2) Number Name Description 4) S tart-up part terminal block XS XS0, X S1: S tart-up/off, check t erminal 5) Safety output part terminal block Z00, Z01: Safety relay output terminal Z10, Z1 1: Saf ety relay [...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.3 Exten sion Sa fety Relay Module 5.3. 4 Modul e ins talla tion direc tion 5 - 20 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 5.3.4 Module installation direction The ex tension safe ty rela y modu le can be ins[...]

5 - 21 5 .4 Wiring 5.4.1 Prec autio ns for s afety dev ices an d wi ring 5 SETTINGS AND PROCEDURES BEFORE OPERATION 5.4 Wiring This sect ion explai ns wiring of th e safety relay m odule, powe r suppl y , and I/O mo dule. 5.4.1 Precau tions for safety devices a nd wiring This sec tion exp lains prec autions for vario us safety device s and wir ing.[...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.4 W irin g 5.4.1 Prec aution s for safet y devic es and w iring 5 - 22 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX (b) When bot h main module an d extension modules are used in a sy stem T abl e 5.6 and T able [...]

5 - 23 5 .4 Wiring 5.4.1 Prec autio ns for s afety dev ices an d wi ring 5 SETTINGS AND PROCEDURES BEFORE OPERATION (3) Output cont act rating Output c ontact rating is regulate d to each cat egory by E N ISO1384 9-1. Use it wi th taking ca re of the f ollowing points. * 1: Even if a Category 4 compliant system is c onfigured, when the rated load e[...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.4 W irin g 5.4.1 Prec aution s for safet y devic es and w iring 5 - 24 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX (b) When a l ight curtain i s connected to the ext ension mo dule (QS9 0SR2SP-EX ), safety s hu[...]

5 - 25 5 .4 Wiring 5.4.1 Prec autio ns for s afety dev ices an d wi ring 5 SETTINGS AND PROCEDURES BEFORE OPERATION 2) Precautions for selec ting power s upply Power o f a light cur tain is suppl ied from power su pply connec ted between +24V(SA FETY) and 24G(SA FETY) of th e main module v ia the COM te rminal of the ex tension m odule. If th e cur[...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.4 W irin g 5.4.1 Prec aution s for safet y devic es and w iring 5 - 26 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX (c) Preca utions fo r connecti ng a light curtain When co nnect ing a lig ht curtain refe rring[...]

5 - 27 5 .4 Wiring 5.4.1 Prec autio ns for s afety dev ices an d wi ring 5 SETTINGS AND PROCEDURES BEFORE OPERATION (d) T ime chart Figure 5 .16 show s the oper ation ti ming of eac h devic e when sa fety shutdown is execute d by the m ain unit in th e syste m where a lig ht curtain is connecte d to the extension mod ule. Figure 5.16 Operati on tim[...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.4 W irin g 5.4.1 Prec aution s for safet y devic es and w iring 5 - 28 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX (7) Safety devices to be connec ted Conne ct safety device s that mee t the c onditions as show[...]

5 - 29 5 .4 Wiring 5.4.1 Prec autio ns for s afety dev ices an d wi ring 5 SETTINGS AND PROCEDURES BEFORE OPERATION (9) Safety sto p and f unction st op When us ing safe ty relay m odule, ON/OFF o peration is made with the function sto p according t o control target. In this case , use it togeth er with safe ty stop. Since only functi on stop ma y [...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.4 W irin g 5.4.2 Spring clam p termina l bloc k 5 - 30 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 5.4.2 S pring clamp te rminal block (1) Method for connecti ng a cable to the spring clamp termina l block (a) [...]

5 - 31 5 .4 Wiring 5.4.2 Spri ng cl amp te rminal bl ock 5 SETTINGS AND PROCEDURES BEFORE OPERATION (b) Disco nne cti ng a c able 1) For module power supply part/safe ty power sup ply part/safety in put part/safety output part termin al blo ck While f ully pres sing the open/close button with a flathead s crewdriv er , pul l out the cabl e. 2) For [...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.4 W irin g 5.4.2 Spring clam p termina l bloc k 5 - 32 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX (3) Applicable ter mina ls and crimp tools T ab le 5.1 0 shows applic able so lderles s termina ls (ba r term i[...]

5 - 33 5 .4 Wiring 5.4. 3 Att achin g/re moving a ter minal bloc k 5 SETTINGS AND PROCEDURES BEFORE OPERATION 5.4.3 Attaching/removing a terminal block (1) Attachi ng a terminal bloc k (a) F or Q series safe ty relay m odule Insert a terminal b lock in to the conn ector and ti ghten ter minal blo ck fixing screws with a fla thead sc rewdriver . (b)[...]

5 SETTINGS AND PROCEDURES B EFORE OPERATION 5.4 W irin g 5.4.5 Co nnecti ng with CC-Lin k dedi cated cable s 5 - 34 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 5.4.5 Connecting w ith CC-Link dedicated cable s Figure 5 .25 show s how sa fety relay module s [...]

5 - 35 5 .4 Wiring 5.4. 7 Conn ecti ng ex tensi on mod ule s 5 SETTINGS AND PROCEDURES BEFORE OPERATION 5.4.7 Conne cting extension modules (1) Adding the safety p art • Use an extens ion modu le whose i nput type is the same as that of the main module. T he modul es havin g different in put types (input P and N types) c annot be connec ted. • [...]

6 TROUBLESHOOTING 6 - 1 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX CHAPTER 6 TROUBLESHOOTING This cha pter exp lains desc riptio n, cause inv estigation, and co rrective ac tion of an error when usi ng the safe ty rela y module . T o inc rease s ystem rel[...]

6 - 2 6.1 Q Series Sa fety Rel ay Mo dule 6.1.1 Error check method with LED 6 TROUBLESHOOTING (3) Narrowing down th e trouble cause Guess th e failure l ocation to any of the fol lowing by c hecking (1) and (2) above. 1) Safety rela y module o r ext ernal devi ce? 2) Main modul e, extens ion modul e or another module? 3) Programmabl e contr oller? [...]

6 TROUBLESHOOTING 6.1 Q Serie s Safety Rel ay Module 6.1. 2 Er ror c hec k met hod w ith m oni tor si gnal 6 - 3 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 6.1.2 Error check me thod with monitor signal T abl e 6.2 show s des criptio n, cause investi gatio[...]

6 - 4 6.2 C C-Link Safety Relay Mo dule 6.2.1 Error check method with LED 6 TROUBLESHOOTING 6.2 CC-Lin k Safet y Relay Modu le 6.2.1 Error ch eck method with LED T abl e 6.3 shows descrip tion, cau se investi gation, an d correct ive action o f errors dependin g on LE D displa y on the mo dule. : ON, : Flash, : OFF , * : ON or O FF * 1: The stat us[...]

6 TROUBLESHOOTING 6.2 CC-Lin k Safety Relay Modu le 6.2. 2 Er ror c hec k met hod w ith m oni tor si gnal 6 - 5 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 6.2.2 Error check me thod with monitor signal T abl e 6.4 show s des criptio n, cause investi gation[...]

6 - 6 6.3 Exte nsion Safety Relay Mod ule 6.3.1 Error check method with LED 6 TROUBLESHOOTING 6.3 Extension Safe ty Relay Module 6.3.1 Error ch eck method with LED T abl e 6.5 shows descrip tion, cau se investi gation, an d correct ive action o f errors dependin g on LE D displa y on the mo dule. : ON, : Flash, : OFF , * : ON or O FF * 1: The stat [...]

6 TROUBLESHOOTING 6.3 Exten sion Sa fety Relay Module 6.3. 2 Er ror c hec k met hod w ith m oni tor si gnal 6 - 7 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX 6.3.2 Error check me thod with monitor signal T abl e 6.6 show s des criptio n, cause investi gati[...]

App - 1 Appendi x 1 Ext ernal D imensi ons Appendi x 1.1 Q seri es safety relay modu le APPENDIX APPENDIX Append ix 1 External D imensi ons Appendix 1.1 Q ser ies safety relay mo dule (1 ) QS9 0SR2SP - Q, Q S9 0S R2 SN- Q Unit: mm (inc h) Figure App.1 QS90SR2SP-Q , QS90SR2SN-Q 55.2 (2.17) 17.5 (0.69) 90 (3.54) 98 (3.86)[...]

APPENDIX Appendix 1 Extern al Dimens ions Appendix 1.2 CC -Link safety rel ay m odule App - 2 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX Appendix 1.2 CC-Link safety relay module (1) QS90SR2SP-CC, QS90SR2SN-CC Unit: mm (in ch) Figure App.2 QS90SR2SP-CC, QS[...]

App - 3 Appendi x 1 Ext ernal D imensi ons Appendi x 1.3 Ex tensi on safety relay modu le APPENDIX Appendix 1.3 Exten sion safety relay module (1) QS90SR2SP-EX, QS90SR2SN-EX Unit: mm (inc h) Figure App.3 QS90SR2SP-EX , QS90SR2SN-EX Center of DIN rail 113.5 (4.47) 6.5 (0.26) 112 (4.41) 45 (1.77)[...]

APPENDIX Appendix 1 Extern al Dimens ions Appendi x 1.3 Ex tensi on sa fety relay modu le App - 4 1 OVERVIE W 2 SYSTEM CONFIGURA TION 3 SPECIFICA TIONS 4 FUNCTIONS 5 SETTINGS AND PROCEDURES BEFORE OPERA TION 6 TROUBLESH OOTING APPENDIX Memo[...]

W ARRAN TY Please confirm the following produ ct warra nty details befor e using this pro duct. 1. Limited Warranty and Pr oduct Suppo rt. a. Mitsubish i Electric Company ("ME LCO") w arrants that for a period of eighte en (18) mo nths after dat e of deliver y from t he poin t of m anufactu re or one year f rom dat e of Cu stomer' s [...]

g. The Product i nformati on and s tatements contain ed on M ELCO's website a nd in c atalogs, man uals, techn ical bull etins or ot her materia ls provided by MELCO a re provide d as a guide fo r Customer 's use. T hey do not con stitute wa rranties and are not inc or por ated in t he c ontr ac t of sal e f or th e Pr odu ct s. h. These [...]

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SH(NA)-080746ENG-E( 1 504 )MEE MODEL: QS-SR-U-SY -E MODEL CODE: 13JY62 Specifications subject to change without notice. When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPA[...]