Mitsubishi Electronics SDP-ECO 1630 III manual

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Before attempting to operate this product, you should thoroughly read and fully understand all the contents of this manual. Administrators and supervisors shall not instruct anyone to operate or inspect this machine unless he/she is familiar with all the contents of this document. USERS MANUAL III[...]

i Warning For Y our Safety - This manual must be thoroughly read and understood by all operators before they attempt to use SDP-Eco 1630 III. - This manual provides general guidelines, precautions and warnings for the safe operation of this machine. V ery serious accidents may occur if this machine is utilized without following this manual and we s[...]

Compliance with CISPR Rules This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. Compliance with FCC Rules Notice for the USA This machine has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 o[...]

iii Introductory Note Thank you very much for choosing our product. We sincerely hope that you will enjoy using the SDP-Eco 1630 III, and fully utilize all its functions and capabilities. This users manual describes how to safely operate this machine and explains all the basic procedures for data setting, maintenance, inspections, etc. As noted bel[...]

iv About this manual In this manual, important supplementary remarks are classified as either W ARNINGs, CAUTIONs, Cautions, or Notes. Since remarks under W ARNING and CAUTION headlines call attention to conditions and operations that may result in accidents or physical injuries, be sure to thoroughly read and observer their instructions. Indicates[...]

v Contents Chapter 1 On Safety 1.1 When using the machine ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••1 1.2 W arning labels and attachment positions •••••••••••••?[...]

vi Chapter 5 Menus and panel displays 5.1 User menu •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••37 5.2 Panel operation ••••?[...]

Chapter1 On Safety - 1 - Chapter 1 On Safety SDP-Eco 1630 III was designed and manufactured with special attention to safety considerations. However , it is impossible either to eliminate all potential sources of danger from such products or to anticipate all possible hazards and misuses. It is therefore critical that you both familiarize yourself,[...]

SDP-Eco1630 III USERS MANUAL - 2 - Chapter 1 On Safety • This machine incorporates a power supply unit. Do not use a bubble type extinguisher when a fire occurs. It may cause electric shocks. Place a powder type extinguisher near the machine. • The SDP-Eco 1630 III is equipped with a leakage circuit breaker . If a short circuit occurs in the ma[...]

Chapter 1 On Safety • LASER SAFETY . The SDP-Eco1630 III is certified as a Class 1 laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. This means that the recorder does not produce hazardous laser radiation. Since radiation[...]

1.2 W arning labels and attachment positions W arning labels are attached to dangerous parts or areas of the machine. All operators and maintenance personnel must follow the instructions written on these labels. - Do not remove or deface any of these warning labels. - Labels must always be clearly visible without any obstacles shielding or obscurin[...]

Chapter 1 On Safety - 5 - Chapter 1 On Safety • The locations of the machine's warning labels are shown below . (1) There are sections where the voltages are dangerously high. Direct contact with these sections (marked with this label) can cause severe shock and potentially fatal injuries. The parts or sections marked with this label should [...]

SDP-Eco1630 III USERS MANUAL - 6 - Chapter 1 On Safety 1.3 Handling processing chemicals The SDP-Eco 1630 III uses processing chemicals to activate and stabilize exposed plates. The processing chemicals used in this machine are not generally dangerous to humans, but failure to use them in the correct manner is dangerous. Be sure to handle all proce[...]

Chapter 1 On Safety - 7 - Chapter 1 On Safety Processing chemical components Activ ator (SLM-EA C) Mixture: (aqueous chemical) pH: approx. 13.4 Stabilizer (SLM-EST) Mixture: (aqueous chemical) pH: approx. 6.0 Composition CAS No. P ercentage 1310-58-3 7646-93-7 7757-82-6 111-41-1 Potassium hydroxide Potassium sulfite Sodium sulfite N-amino ethyl eth[...]

SDP-Eco1630 III USERS MANUAL - 8 - Chapter 1 On Safety 1.4 Before connecting the power cable • Power supply - Check that the power switch on the SDP-Eco 1630 III is turned OFF before connecting the power plug to the user's power outlet. (Refer to "Chapter 2: Names of Machine Component and Parts".) • Power cables - Always use grou[...]

Chapter 1 On Safety - 9 - Chapter 1 On Safety 1.5 Operation precautions • Do not turn the machine's power supply ON or start operation until this manual has been thoroughly read and fully understood. • All operators must wear appropriate work clothing and should never wear necklaces, scarves, or other accessories which could be caught by m[...]

SDP-Eco1630 III USERS MANUAL - 10 - Chapter 1 On Safety 1.6 Precautions during transport and installation • The weight of the SDP-Eco 1630 III is described in "Chapter 9: Specifications"Make sure the floor is fully capable of handling 2500 N/m 2 (approx. 55 lbs/ft 2 ) or heavier loading before installing the SDP-Eco 1630 III . • T ran[...]

Chapter 1 On Safety - 11 - Chapter 1 On Safety * Locations in direct sunlight * Locations with high temperature and/or humidity (outside the normal range of T emp.: 18 to 28 ˚ C, Rel.humidity: 50 to 70%) * Locations where dew condensation is a factor * Locations with sudden, drastic temperature changes * Locations where excessive dirt, grime or du[...]

SDP-Eco1630 III USERS MANUAL - 12 - Chapter 1 On Safety • Installation space As shown in figure below , clearance is required around the machine at all times to assure adequate space for maintenance and safe passage during emergencies. 1.8 Maintenance • Maintenance that requires tools may only be performed by persons who have been specially tra[...]

Chapter 1 On Safety - 13 - Chapter 1 On Safety 1.9 Machine disposal • T o protect the environment, always commission a special authorized contractor to dispose of your old machine(s). • Commission an ordinary contractor to dispose of parts discarded or replaced during the repair processing.[...]

SDP-Eco1630 III USERS MANUAL - 14 -[...]

Chapter 2 Names of Machine Components and Parts Chapter 2 Names of Machine Components and Parts The SDP-Eco 1630 III consists of the following parts. 2.1 Main unit - 15 - Power switch Plate setting cover Wide SCSI connector Operation panel Front door Nip roller clearance handle Filter Plate receiving tray AC power socket Arm[...]

SDP-Eco1630 III USERS MANUAL - 16 - Safety switch Rinse water replenisher bottle EST replenisher bottle (stabilizer) EAC replenisher bottle (activator) Waste chemical tank Plate take up unit Cutter unit Cylindrical lens[...]

Chapter 2 Names of Machine Components and Parts - 17 - 2.2 Operation panel (1) Display panel The operation mode, error messages, and setting values for various parameters are displayed on this panel. (2) Power ON/OFF key The power ON/OFF key is used to turn OFF the power after a processor cleaning operation. This key is used for the usual ON/OFF op[...]

SDP-Eco1630 III USERS MANUAL 2.3 Safety switch This machine is equipped with a safety interlock switch which detects the front door's open/closed status.(See page 16) If this switch detects that the front door is open, this machine cannot perform any operations. If the front door is opened during data transmission from the host computer , imag[...]

Chapter 3 Handling Plates Chapter 3 Handling plates 3.1 Plate setting 1) Open the plate setting cover and, holding the lever with your thumb, take the spool shaft out. 2 ) Refer to your plate width, and align the edge of the spool plate boss to the groove in the spool shaft. The spool shaft grooves are numbered from outer side in the following orde[...]

SDP-Eco1630 III USERS MANUAL 4 ) Lower a roll of plate (wound in the same direction as in the figure on the left) down over the spool shaft. (The shaft should be standing vertically with the reference side of the spool plate as its base.). Firmly press the edge of the plate roll against the spool plate (reference side) until they touch equally all [...]

Chapter 3 Handling Plates Confirm that there is no gap between the plate roll and the spool plate and that the set screw is placed in the correct position and then tighten the set screw . 6) T urn ON the power switch to the main unit. After completion of the initialization process, grab the handle on the right side, open the magazine cover , and lo[...]

SDP-Eco1630 III USERS MANUAL A buzzer sounds when you start inserting the plate. Insert the plate further until a second buzzer sounds. At the position where the buzzer sounds, turn the nip roller clearance handle back to its vertical position to close the nip. Insert the plate edge until the second buzzer sounds. If you insert it too far (30 mm or[...]

Chapter 3 Handling Plates 3.2 Plate end processing When plate end is displayed, remove the plate and re-set a new one following the procedure below . 1) When is displayed on the panel: The plate ended during exposure, so it is discharged from the processor . Stop the buzzer by pressing the (reset) key . After the plate is discharged, press the key [...]

SDP-Eco1630 III USERS MANUAL - 24 -[...]

Chapter 4 Operation The SDP-Eco 1630 III is a SCSI device. T urn ON the power switch for this machine first, and complete its initialization routine. Then turn ON the power switch to the host computer (RIP computer). Be sure to turn OFF the power switch to the host computer (RIP computer) when turning OFF the power switch for this machine. Never op[...]

SDP-Eco1630 III USERS MANUAL 4.2 T urning ON the power switch Before you turn ON the power switch of the main unit, check the following points. 1) Processing chemical has been properly supplied to the processor . 2) The front door and plate setting cover are securely closed and the covers are properly mounted. In a SCSI, the power switch must be tu[...]

4.4 Data input for the set plate (This procedure is necessary when loading the plate.) (1) Press the key to display the . (2) Press the key to display , which is a lower level of the menu. (3) Use the key to select the data registration number , plate type, plate width, or length of plate roll, then press the key to flash the cursor (indicating mod[...]

SDP-Eco1630 III USERS MANUAL - 28 - 4) Inputting the value for the remaining amount of plate (61m to 46m) Press the key or the key to move the cursor to the remaining amount display . Press the key or the key to start the cursor flashing. Change the remaining amount using the key or the key and register the value with the key . *Press the key to re[...]

Chapter 4 Operation - 29 - 4.6 Exposure The machine has two exposure modes: remote exposure which performs exposure using data provided from the host computer , and local exposure which performs laser test exposure and re-exposure. • Remote exposure After entering remote mode (ON LINE lamp is lit), give the exposure command through the host compu[...]

SDP-Eco1630 III USERS MANUAL - 30 - (2) Exposure 1 ) Press the key to call up display . Move the cursor to the Laser T est Expo. display and press the key . 2) After Laser T est Expo. display appears, Y N is displayed. Choose 'Y' with the cursor key and press the key . The laser test exposure will start. (Refer to '6-2 Laser menu&apo[...]

Chapter 4 Operation 4.7 Processor section The processing chemicals are applied to the plate while it is being transferred in the SDP-Eco 1630 III 's built-in processor section. The processor section also includes a final rinsing process which cleans the developed plates and thus reduces paper media waste (from processing chemical stains) at th[...]

SDP-Eco1630 III USERS MANUAL • Processing chemical replacement Replace the processing chemical every three months regardless of the number of plates processed. • Preparing rinse water 1) Pour approximately 1 liter of water into the rinse water replenisher bottle and set it in the washing tank. 2) Always make sure that the bottle is filled with [...]

Chapter 4 Operation - If the output data is sent from the host computer to the recorder while the above warning is being issued, the warning disappears, executing output operation. After output operation has been completed, the warning message appears and the buzzer sounds again. • Handling waste liquid Scale lines indicating capacity are marked [...]

SDP-Eco1630 III USERS MANUAL - 34 - 4.8 Collecting exposed plates Exposed plates are discharged into the plate receiving tray . The SDP-Eco 1630 II discharges plates image-side down. Adjust the length of the dischar ge retainer arm to accommodate the maximum length of the plates used. It is possible to continuously collect plates (up to 50 consecut[...]

Chapter 4 Operation When shutting down the machine by pressing the power ON/OFF key, the dehumidifying heater will automatically run unless the main power is also shut down. The dehumidifying heater attached below the plate setting section inhibits condensation in the machine by heating plates when humidity is high and temperature is low. The low t[...]

SDP-Eco1630 III USERS MANUAL - 36 -[...]

Chapter 5 Menus and panel displays Chapter 5 Menus and panel displays The display panel shows the performance status of the SDP-Eco 1630 III , its error messages, etc. 5.1 User menu - 37 -[...]

SDP-Eco1630 III USERS MANUAL • Operation status [Remote and local] In the remote mode, it is possible to expose data transferred from the host computer (RIP computer). In the local mode, exposure data from the host computer (RIP computer) cannot be accepted. The local mode includes a "User menu" (including user maintenance functions) an[...]

5.2 Panel operation • Power ON/OFF key Press this key to turn OFF the power supply to the machine and shut it down (after cleaning the processor roller). T o re-start the machine, press the Power ON/OFF key again. This key only works in the first local status display and does not work at all in the remote status. [Final inspection display] Final [...]

SDP-Eco1630 III USERS MANUAL • Switch the mode between remote and local Remote Mode Local Mode Start OK < Plate Data> • Shift between commands (Example) 1st hierarchy < Maintenance> 2nd hierarchy Cutter Processor> < V er SCSI-ID> • Command execution There are two types of commands: one which activates machine functions su[...]

Chapter 6 User menu It is possible to set values affecting the machine's operation state from the user menu. Note that some settings from the host computer are given priority and they will be automatically changed if the host computer resets them. Refer to '5.2 Panel operation' for details on key operation. 6.1 Plate data The command[...]

SDP-Eco1630 III USERS MANUAL • Remaining amount of plate The remaining amount of plate should be set in meter units when you use a new plate. The initial setting value is 0 meter . The remaining amount of plate is shown in 1 meter increments (0 to 75 meters) in the remote mode display The remaining amount value is calculated by subtracting the ex[...]

Chapter 6 User menu • Laser test exposure The plate is exposed using a specific pattern to determine the most suitable laser for each resolution. (The selected resolution is displayed on the panel display .) The table on the previous page shows the exposure resolution pattern. Resolution code lines are shown at the bottom of the exposed pattern. [...]

SDP-Eco1630 III USERS MANUAL 6.3 Pre. Feed menu Whenever you set a new plate, a "Pre. Feed" operation is performed to eliminate any fogged sections at the leading edge. From the display panel, you can select whether to feed 1 or 3 sheets for this operation. The length of each sheet is 500 mm, so if you perform a 3-sheet preliminary feed, [...]

Chapter 6 User menu • Dryer level selection When setting the dryer temperature, you can select either automatic or manual (Hi or Low). Select the temperature setting which suits your plate type and the environmental conditions. If you select automatic setting, the dryer temperature will be set to "Hi" for FR100 and FRm175 plates, and &q[...]

SDP-Eco1630 III USERS MANUAL • The alarm function in this machine has been set to OFF before shipment at the factory. (Settings 000 = OFF) • The consumption rate of rinse water may be different depending on the settings in the machine. Set the consumption rate with the following procedure. [Procedure] (In cases where the current values are chan[...]

Chapter 7 Maintenance Chapter 7 Maintenance 7.1 Cutter blade replacement If the edge of the cutter becomes notched, chipped or curved after cutting a plate, the blade must be replaced. The cutter blade should be replaced regularly both to prevent transfer jams and problems due to cutting errors, and to maximize the machine's overall performanc[...]

SDP-Eco1630 III USERS MANUAL 7.2 Cylindrical lens cleaning The SDP-Eco 1630 III incorporates a highly accurate optical system in which the lens is positioned extremely close to the exposed surface. Therefore, if the lens is soiled with dirt or dust due to environmental conditions, for example, it may show up as a vertical line (white or black). 1 )[...]

Chapter 7 Maintenance 7.3 Filter cleaning Since a clogged filter mesh will seriously affect exposure results, clean the filter at least every three months. 1) Turn OFF the power supply . 2) Remove the filter frame from the machine. 3) Remove the filter and cleanse it with the cleaner (with the frame attached). 4) Remount the filter frame back in it[...]

SDP-Eco1630 III USERS MANUAL - 50 - 7.4 Punch dust removal When the punch unit (option) is mounted, it is necessary to periodically remove the accumulated punch dust. T oo much punch dust may cause trouble. Be sure to remove the punch dust following the steps below . If the "Punch Dust Check" warning message is displayed on the operation [...]

7.5 Cleaning the processor section After repeated prepress operations, silver residue from plates, paper dust, chemicals, etc. may stick to the tank and/or processor rack, and stain subsequent separations. - Always clean the sections shown below when you replace the processing chemical every three months. - Always follow the procedures in "4.9[...]

6) Grip the left and right stay rails on the processor rack to remove the rack, and carry it to the place you have prepared for the cleaning operation. The processor rack weighs approximately 6.5 kg(14.3 lbs), so please be very careful when handling it. 7) Remove the overflow tray . 8 ) Remove the supply guides for SLM-EAC and SLM-EST from the proc[...]

Chapter 7 Maintenance - 53 - If the diffusion sheet is curved or bent, loosen the sheet retainer on the processing chemical supply guide and replace the sheet with a stand-ard diffusion sheet. 9) W ash the processing chemical supply guide diffusion sheets (SLM-EAC x 2, SLM-EST x 1) with water and wipe them dry with a clean cloth. 10) W ash the proc[...]

2) Remove the filter installed in the processing chemical tank. 3 ) W ash the filter and processing chemical tank with water . 4 ) Re-install the filter in the processing chemical tank. Pull the cylindrical filter down over the filter attachment section in the processing chemical tank. The filter must always be installed. If you attempt to operate [...]

4 ) Attach the supply pipe to the processing chemical supply hose. 5 ) Install the processing chemical supply pipe. When the processing chemical supply pipe is clogged, clean the pipe regardless of the time elapsed. • Cleaning the nip roller and exit roller (upper) Always clean the rinse water nip roller and upper exit roller after processing 100[...]

Slit Processor rail (left) Caution SDP-Eco1630 III USERS MANUAL 4) Lift up and remove the upper exit roller . 5) Clean the rinse water nip roller and upper exit roller . 6) W ipe the rinse water nip roller until dry . W ring water lightly from the upper exit roller . Re-attach both in their original positions. Always attach the upper exit roller on[...]

Chapter 7 Maintenance - 57 - 3) Remove the two set screws, and then the roller fixing bracket 4) Remove the overflow tray . 5) Loosen the set screw to remove the left tray rail. 6) Pull out the left tray rail toward the operator side. 7 ) Slightly loosen the two set screws for the washing tank retainer using a coin. 8) Move the washing tank retaine[...]

9) Pull out the washing tank 30 to 40 mm toward the operator side and remove it (toward the right). 10) Pull the lower exit roller toward you. Now you can remove the bearing for a roller . 1 1) Remove the lower exit roller by lifting the thumb ring installed to the roller . 12) Clean the lower exit roller . 13) Wipe the roller until they are dry , [...]

Chapter 7 Maintenance - 59 - 14) Attach the bearing for a roller to the lower exit roller . 1 5 ) Install the lower exit roller by slightly rotating it in such a manner that the pin in the coupling properly engages the groove in the lower exit roller . If the groove in the lower exit roller properly engages the pin in the coupling, the lower exit r[...]

SDP-Eco1630 III USERS MANUAL - 60 - Left tray rail Set screw 5) Remove the rinse water repleni- sher bottle and drain the water in the washing tank into the waste chemical container . 6) Hold the handle on the processor rack section and pull out the processor rack until it touches the stopper . 7) Grip the left and right stay rails along the sides [...]

Chapter 7 Maintenance - 61 - 10) Pull out the left tray rail toward the operator side. 1 1 ) Remove the hose in the lower side of the washing tank from the tube connector section. The hose usually still contains water , so be careful not to spatter it around when you remove the hose. 1 2 ) Slightly loosen the two set screws for the washing tank ret[...]

SDP-Eco1630 III USERS MANUAL - 62 - Washing tank Washing tank Washing tank retainer Set screw Washing tank Attachment section Guide plate 14 ) Pull out the washing tank 30 to 40 mm toward the operator side and remove it (toward the right). 1 5 ) Clean the washing tank with water . 1 6 ) Insert the operator side of the washing tank into the rectangu[...]

Chapter 7 Maintenance - 63 - - Before securing the washing tank, lift the near end of the tank and its retainer as high up as possible - Securely tighten the set screws using a coin. 19) Plug the removed hose back into the tube connector . 20) Insert the back of the left tray rail into the slit in the guide plate. 21) Secure the left tray rail with[...]

SDP-Eco1630 III USERS MANUAL - 64 - T ip of the brush 3) Put the accompanying diffusion sheet between the processing chemical supply guide and retaining bracket, then re-secure the guides with set screws again. Re-attach the brush bar in its original position. If the diffusion sheet (ELM- EAC) is curved, mount it as shown in figure on the left. Whe[...]

7.8 List of expendable parts - After 25000 prepress processes, a "Pump Check" message appears on the display panel when the power switch is turned ON. This indicates that it is time to replace the pump, so please contact the serviceman and request a pump replacement. Always replace the pump units for EAC and EST at the same time. Clear th[...]

SDP-Eco1630 III USERS MANUAL - 66 - Procedure Item Period Day Month Y ear SDP-Eco 1630 III Maintenance and Inspection Chart Supervisor Date Blow the dust and dirt off the lens with a blower . (Be careful not to scratch the lens.) Replace the blade following the noted replacement procedure. Remove the filter and clean it. Every three months. Discard[...]

Chapter 8 Message Chapter 8 Message 8.1 Message The SDP-Eco 1630 III displays three kinds of messages: status messages, warning messages and error messages. [Status message] Status messages indicate the machine's current operation status. [W arning message] W arning messages indicate a problem which has no effect currently but may have adverse[...]

8.3 Status display Status displays indicate the machine's current operation status. Message Operation status Initializing Machine is being initialized. Start OK Remote operation is ready . Cleaning Processor is being cleaned. Heating Processor is being heated. Exposing Machine is exposing an image. Recovery Machine is in recovery . Discharging[...]

8.5 List of error messages The following is a list of error messages, and steps that can be taken. Message Error contents Serial error An internal communication error occurred. Re-boot the machine. If this error occurs frequently , please contact the dealer where you purchased this machine. JAM1 The plate is jammed. Remove the plate following the j[...]

Message Error contents ME9 A problem occurred in the heat roller . Please contact the dealer where you purchased this machine. ME10 A problem occurred when the punch unit was activated. Please contact the dealer where you purchased this machine. ME1 1 A problem occurred in the laser adjustment unit. Please contact the dealer where you purchased thi[...]

Chapter 8 Message 8.6 Jam removal procedure • Removing Plate jam 1 and 2 - Plate jam1 is displayed when the cutter stops a plate cutting operation midway . - Plate jam2 is displayed when the plate can not be cut and is continuously discharged. 1) Press the key . This stops the buzzer sound and returns the cutter to its home position. 2 ) Open the[...]

SDP-Eco1630 III USERS MANUAL • Removing Plate jam 3 - Plate jam3 is displayed when the plate is not discharged. 1) Press the key . This stops the buzzer and returns the cutter to its home position. 2 ) Open the front door and remove the cutter cover . 3 ) Remove the plate in the transfer section. 4) If the plate is not in the transfer section, re[...]

Chapter 9 Specifications Chapter 9 Specifications 9.1 Basic specifications - Recording system ... Flatbed scanning system - Light source ... 635 nm laser diode - Resolution ... 1200 dpi, 1500 dpi, 1800 dpi, 2400 dpi - Exposure speed ... 1236 mm/min (1200 dpi) 791 mm/min (1500 dpi) 549 mm/min (1800 dpi) 309 mm/min (2400 dpi) - Plates ... SDP-FR100 ([...]

SDP-Eco1630 III USERS MANUAL 9.2 Overview diagram - 74 - (Unit: mm) 1770 465 305 900 50 795 545 136 1325 1072 56 1000[...]

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