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Monessen Hearth C2802VF manual

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Table of contents for the manual

  • Page 1

         READ AND SA VE THESE INSTRUCTIONS MODELS: C2801VF , C2802VF , C2803VF , and C2804VF Natural Gas or Propane/LPG Milli-V olt Control UNVENTED GAS CAST IRON ST OVE INST ALLA TION AND OPERA TING INSTRUCTIONS This is an unvented gas-fired heater . It uses air (oxygen) from the room in which it is installed. Provisions for adequate co[...]

  • Page 2

    2 45D0080 45D0080 3 CONTENTS Important Safety Information .............................. 3 Product Features ................................................ 5 Getting Started ................................................... 6 Product Specifications ........................................ 7 Ignition Controls .....................................[...]

  • Page 3

    2 45D0080 45D0080 3 9. The installation must conform with local codes or , in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.l/NFP A54. 10. This unit complies with ANSI Z21.11.2-2001 Un vented Heaters. 11. Do not install heater in a bathroom or bedroom. 12. Correct installation of the ceramic ber logs, proper location of [...]

  • Page 4

    4 45D0080 45D0080 5 IMPORT ANT SAFETY INFORMA TION Continued fr om page 3 15. This is an un vented gas-red heater . It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be pro- vided. See page 8. 16. Keep room area clear and free from combustible materi- als, gasoline and other [...]

  • Page 5

    4 45D0080 45D0080 5      PRODUCT FEA TURES Off/Pilot/On Knob Hi/Lo Knob Data and Instruction Plates Door Figure 1 - Cast Iron Stove Optional Remote Receiver Optional Thermostat Sensor On/Off Switch[...]

  • Page 6

    6 45D0080 45D0080 7 GETTING ST ARTED MAKE SURE YOU HA VE RECEIVED ALL P ARTS: Check your packing list to verify that all listed parts ha ve been recei ved. Y ou should ha ve the follo wing: • Cast Iron Stove with Burner Assembly • Installation/Operating Instructions • Ceramic ber logs • Four (4) Leg Le velers • T ouch-up P aint Milli v[...]

  • Page 7

    6 45D0080 45D0080 7 PRODUCT SPECIFICA TIONS NA TURAL GAS NOTE: An external regulator is required to reduce supply pressure to a maximum of 10 1 / 2 " w .c. on Natural Gas systems operating at higher pressure. MILLIVOL T PRESSURE Regulator Pressure Setting: 3.5" w .c. Pilot Regulator: 3.5" w .c. Gas Inlet Pressure: Max. 10 1/2" w[...]

  • Page 8

    8 45D0080 45D0080 9 CODES Adhere to all local codes or , in their absence, the latest edition of THE NA TION AL FUEL GAS CODE ANSI Z223.1 or NFP A54 which can be obtained from… American National Standards Institute, Inc. 1430 Broadway Ne w Y ork, NY 10018 or National Fire Pr otection Association, Inc. Batterymarch Park Quincy , MA 02269 GENERAL I[...]

  • Page 9

    8 45D0080 45D0080 9   The follo wing formula can be used to determine the maximum heater rating per the denition of unconned space: BTU/Hr = (L 1 + L 2 ) Ft x (W) Ft x (H) Ft 50 Consider two connecting rooms with an open area between, with the follo wing dimensions: L 1 = 15 1 / 2 Ft., L 2 = 12 Ft., W = 12 Ft., H = 8 Ft. BTU/Hr = (15 1 [...]

  • Page 10

    10 45D0080 45D0080 1 1                            [...]

  • Page 11

    10 45D0080 45D0080 1 1 Pipe Coupling T o Heater V alve Gas Supply Inlet CONNECTING THE GAS NOTICE: A qualified gas appliance installer must connect the heater to the gas supply . Consult all local codes. IMPORT ANT : Hold heater v alve rmly with a wrench to pre vent mov ement when connecting to inlet pipe. Manual Shutoff V alve Pipe Stainless Fl[...]

  • Page 12

    12 45D0080 45D0080 13      CHECKING GAS PRESSURE AND CONNECTING REMOTE RECEIVER The heater gas inlet connection is 3/8" NPT at the valve. The inlet is located on left side of sto ve. Remo ve front control plate to better access the inlet. When tightening up the joint to the valv e, hold the v alve securely with a wrench to pre v[...]

  • Page 13

    12 45D0080 45D0080 13 ELECTRICAL WIRING (MILLI-VOL T) The milli-volt v alve is a self-po wered combination gas control THA T DOES NOT REQUIRE 1 10 V AC T O OPERA TE. Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. CAUTION On/Off Switc[...]

  • Page 14

    14 45D0080 45D0080 15                                                                                [...]

  • Page 15

    14 45D0080 45D0080 15                                            4. Remove adhesi ve backing from plastic clip. Press clip to bottom of v alve. Clip thermo bulb into plastic clip. See F igur e 10. 5. Reattach facepl[...]

  • Page 16

    16 45D0080 45D0080 17 Log #4 Log #2 Log #1 Log #3 Back Pins Front Pins LOG PLACEMENT INST ALLING LOGS ON GRA TE (See Figure 12) 1. Install back log (#1) on two pins located near the back of base. Check log position and stability . 2. Install center log (#2) on two pins located near the front of the base. 3. Install front log (#3) in front of center[...]

  • Page 17

    16 45D0080 45D0080 17 Glowing Embers Figure 15 - Correct appearance of Embers and Rear Flame FLAME APPEARANCE Flames from the pilot, front and rear burner should be visually checked as soon as the heater is installed. In addition, periodically check the ames visually during operation. CHECKING PILOT FLAME The pilot flame must always be present w[...]

  • Page 18

    18 45D0080 45D0080 19                               Figure 16 - Location of Piezo Ignitor , Control Knobs and Switch on Milli-volt Unit A. This appliance is equipped with an ignition de vice which automatically lights the pilot. If the piezo is not worki[...]

  • Page 19

    18 45D0080 45D0080 19    OPERA TING INSTRUCTIONS 1. STOP! Read the safety information label. 2. Make sure the manual shutof f v alve is fully open. 3. This gas log set is equipped with an ignition device (piezo) which automatically lights the pilot. If piezo ignitor does not light the pilot, refer to instructions for “Match Lightin[...]

  • Page 20

    20 45D0080 45D0080 21 1. Open stov e door . Remo ve any items necessary for easy access to the pilot (for e xample: logs, screens, etc.). 2. Follo w appropriate lighting instructions found previously . Light a match and hold the ame to the end of the pilot and ignite the pilot. 3. After control knob has been released and pilot stays lit, reinsta[...]

  • Page 21

    20 45D0080 45D0080 21     REPLACEMENT P ARTS ARE A V AILABLE THROUGH YOUR RET AILER. Item Description Qty 1 Back Log 1 44D101 1K 2 Middle Log 1 45D0502K 3 Front Log 1 44D1012K 4 T op Log 1 44D1013K REPLACEMENT P ARTS LIST Failure to position the parts in accordance with these diagrams or failure to use only parts specifically a p p r o [...]

  • Page 22

    22 45D0080 45D0080 23                REPLACEMENT P ARTS Failure to position the parts in accordance with these diagrams or failure to use only parts specifically a p p r o v e d w i t h t h i s a p p l i a n c e m a y result in property damage or personal injury . W ARNING BURN[...]

  • Page 23

    22 45D0080 45D0080 23 REPLACEMENT P ARTS LIST REPLACEMENT P ARTS ARE A V AILABLE THROUGH YOUR RET AILER. C2801/02/03/04VF BURNER ASSEMBL Y Accessories Flex Connector Flexcon 30 Wall Switch Kit MVWS Wall Thermostat Kit MVWTS Hand Held Remote RCM Hand Held Thermostat Remote RCT Thermostat Control Sensor TS Item Description Qty Natural Propane 1 Piezo[...]

  • Page 24

    24 45D0080 45D0080 25 OBSERVED PROBLEM When ignitor button is pressed, there is no spark at ODS/pilot. App li a nc e p ro du c es u nw an t ed odors. Appliance shuts off during use. Ga s odor ev en wh en co ntr ol kn ob is in OFF position. When ignitor button is pressed, there is spark at ODS pilot, but no ignition. POSSIBLE CAUSE 1. Ignitor electr[...]

  • Page 25

    24 45D0080 45D0080 25 OBSERVED PROBLEM ODS/pilot lights, but flame goes out when control knob is released. Bur ner does no t l ight afte r OD S/ pilot is lit. Burner backres during com- bustion. Slight smoke or odor during initial operation. Logs appear to smoke after ini- tial operation. Heater produces a whistling noise when bur ner is lit. No[...]

  • Page 26

    26 45D0080 45D0080 27 NOTES[...]

  • Page 27

    26 45D0080 45D0080 27 NOTES[...]

  • Page 28

    April 2002 P/N 45D0080 • Rev . 1 LEXINGT ON FORGE LIMITED LIFETIME W ARRANTY POLICY LIFETIME W ARRANTY The follo wing components are warranted for life to the original owner , subject to proof of purchase: Firebox, Combustion Chamber , Heat Exchanger , Grate and Stainless Steel Burners. FIVE YEAR W ARRANTY The follo wing components are warranted [...]