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Monessen Hearth KHLDV500 manual

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Table of contents for the manual

  • Page 1

        73D0024 3/10 Rev . 14        ?[...]

  • Page 2

    2 73D0024 KHLD V Ser ies G as Fi replace       [...]

  • Page 3

    73D0024 3 KHLD V Ser ies G as Fi replace 4. Never install the fireplace • in a recreational vehicle • where curtains, furniture, clothing, or other flam- mable objects are less than 42" from the front, top, or sides of the fireplace • in high traffic areas • in windy or drafty areas 5. Th is fi re pla ce rea che s high te mper atu res.[...]

  • Page 4

    4 73D0024 KHLD V Ser ies G as Fi replace      Continued from page 3 15. This appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the Nati[...]

  • Page 5

    73D0024 5 KHLD V Ser ies G as Fi replace   • This appliance has been certified for use with either natural or propane gas. See appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bedroom or bedsitting room installations. • The appliance mu[...]

  • Page 6

    6 73D0024 KHLD V Ser ies G as Fi replace  D E J H O P - Min. Rough Opening Width Q S R R T Min. Rough Opening Depth 1/2” or 5/8” Min. Rough Opening Height 730129 DVKHL/KHLDV dims A B C L K F M N I G Figure 2 - Fireplace and Framing Dimensions ?[...]

  • Page 7

    73D0024 7 KHLD V Ser ies G as Fi replace       Read this homeowner manual thoroughly and follow all instructions carefully . Inspect all contents for shipping damag e and immedia tely info rm your dealer if any damage [...]

  • Page 8

    8 73D0024 KHLD V Ser ies G as Fi replace        Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent conf igura tion to be used, frami ng and fi[...]

  • Page 9

    73D0024 9 KHLD V Ser ies G as Fi replace 72” (1829 mm) Minimum Ceiling 12” (305 mm) Max. Depth 2 1 / 2 ” Max Depth (64 mm) 10” (254 mm) Min.From Opening 16” (406 mm) Min. From Opening FP2128 mantel clearances 6” (152 mm) Min. Hearth 8” Min. (203 mm) Noncombustible Hearth Minimum Fireplace Opening  ?[...]

  • Page 10

    10 73D0024 KHLD V Ser ies G as Fi replace The fireplace must be secured to the floor and/or to framing studs as shown in Figure 6. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor . Use four (4) screws to attach fireplace to framing. The side nailing flanges are 1/2" or 5/8" to accommodate different wal[...]

  • Page 11

    73D0024 1 1 KHLD V Ser ies G as Fi replace    Consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this fireplace manual and vent kit i[...]

  • Page 12

    12 73D0024 KHLD V Ser ies G as Fi replace       There are two basic types of direct-vent installation: • Horizontal T ermination • V ertical T ermination It is important to select the proper length of vent pipe for th[...]

  • Page 13

    73D0024 13 KHLD V Ser ies G as Fi replace    V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINA TION AIR SUPPL Y INLET AREA WHERE TERMINAL IS NOT PERMITTED H I Fixed Closed Operable Operable Fixed Closed V B CFM145a DV T ermin Location 5/01/01 Rev . 12/05/01 sta INSIDE CORNER [...]

  • Page 14

    14 73D0024 KHLD V Ser ies G as Fi replace 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 2 4 6 8 10 12 14 16 18 20 eg: A FP2132 sidewall ven t graph V G G=6" (152mm) F F=6" (152mm) V V G G = Combustible 24"(610mm) Noncombustible 18"(457mm) Combustible & Noncombustible H = 24" (610mm) J = 20" (508mm) V H J [...]

  • Page 15

    73D0024 15 KHLD V Ser ies G as Fi replace         Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole lo- cation.[...]

  • Page 16

    16 73D0024 KHLD V Ser ies G as Fi replace                  [...]

  • Page 17

    73D0024 17 KHLD V Ser ies G as Fi replace    Example: Elbow 1 = 90° Elbow 2 = 45° Elbow 3 = 45° Elbow 4 = 90° T otal Angular V ariation = 270° Figure 18 - Maximum Elbow Usage 1 2 3 4 1 2 3 4 FP1 180 max bends 24" Minimum FP1 180 A B 10’ 90° FP2133 Horizontal run reduction F[...]

  • Page 18

    18 73D0024 KHLD V Ser ies G as Fi replace If the fo un dat ion is re cess ed, us e rece ss brack ets (not supplied) for securing lower portion of the snorkel. Fasten brack- ets to wall first, then secure to s n o r k e l w i t h self drilling #8 x 1/2 sheet metal s c r e w s . I t w i l l be necessary to extend vent pipes out as far as the protrudi[...]

  • Page 19

    73D0024 19 KHLD V Ser ies G as Fi replace     Elbow 1 = 90° Elbow 2 = 45° Elbow 3 = 45° Elbow 4 = 90° T otal Angular V ariation = 270° 24" Min. 1 2 3 4 1 2 3 4 FP1 179 max bends Figure 23 - Maximum Elbow Usage FP1 179   [...]

  • Page 20

    20 73D0024 KHLD V Ser ies G as Fi replace    2. Assemble the desired lengths of pipe and elbows nec- essary to reach from the burner system flue up through the firestop. Be sure pipe and elbow connections are fully twist-locked. 3. Cut a hole in the roof using the locating hole as a cen[...]

  • Page 21

    73D0024 21 KHLD V Ser ies G as Fi replace     Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your [...]

  • Page 22

    22 73D0024 KHLD V Ser ies G as Fi replace    A listed manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance. Figure 29    Install main[...]

  • Page 23

    73D0024 23 KHLD V Ser ies G as Fi replace FP1979 Millivolt gas valv e      1. Check gas type. The gas supply must be the same as stated on the appliance’s rating dec[...]

  • Page 24

    24 73D0024 KHLD V Ser ies G as Fi replace ON OFF OPTIONAL REMOTE W ALL SWITCH PILOT HI LO ON OFF TH TP TH/TP ON OFF RS FP1980 Dv wiring diagram    A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. Attach the wall switch in a [...]

  • Page 25

    73D0024 25 KHLD V Ser ies G as Fi replace Junction Box Blower Rheostat T -Stat Sensor Right Blower Left Blower White Black Hi-T emp Black Black Hi-T emp Black Black FP2135 blower wiring diagram Blue Blue 7. Remove the access covers on the right and left side walls of the firebox toward the front by unfastening the screws. ?[...]

  • Page 26

    26 73D0024 KHLD V Ser ies G as Fi replace    FP2137 blower acc ess plates Clip Firebox W all Figure 36 - Blower Access Covers FP2136 blower acc ess plates Figure 35 - Blower Access Covers FP2136 Figure 38 - Attach Blowers to Brackets FP[...]

  • Page 27

    73D0024 27 KHLD V Ser ies G as Fi replace  This applianc e is equ ipped with a pilot whic h must be lit with built-in piezo ignito r while follo wing these instructions exactly .  BEFORE OPERA TING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle o[...]

  • Page 28

    28 73D0024 KHLD V Ser ies G as Fi replace Continued on next page  Y ou may check for gas leaks with the following methods only: • Soap and water solution • An approved leak testing spray • Electronic sniffer    ?[...]

  • Page 29

    73D0024 29 KHLD V Ser ies G as Fi replace      The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This s[...]

  • Page 30

    30 73D0024 KHLD V Ser ies G as Fi replace     1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas[...]

  • Page 31

    73D0024 31 KHLD V Ser ies G as Fi replace     1. This should be done before framing the fireplace. Wire the receptacle into an electrical circuit. Wire with minimum 60° C wire in accordance with prevailing codes. 2. Remove [...]

  • Page 32

    32 73D0024 KHLD V Ser ies G as Fi replace A/C Module Control Board RF Receiver ON/OFF Button Pilot Black / Thermopile Red / Thermopile Sensor Ignitor / Sparker Conversion NG/LP Plug-in Connector Control Board to Command Center OFF/LO LED ON/HI Master Switch Command Center Optional W all Switch Plug-in Connector Stepper Motor to Control Board DC Pow[...]

  • Page 33

    73D0024 33 KHLD V Ser ies G as Fi replace    To Junction Box In Fireplace WHITE BLACK WHITE BLACK BLACK WHITE GREEN Connector Pin To Contro l Box { { Light Optional AUX FP2684 BL OTKHLSC fan wiring Blower (300w M[...]

  • Page 34

    34 73D0024 KHLD V Ser ies G as Fi replace     This appliance is equipped with an ignition device which automatically lights the pilot. Refer to the instructions.  BEFORE OPERA TING smell all around the appl[...]

  • Page 35

    73D0024 35 KHLD V Ser ies G as Fi replace      1.  Read the safety information above. 2. This appliance is equipped with an ignition devi[...]

  • Page 36

    36 73D0024 KHLD V Ser ies G as Fi replace    • Easy Access Function Operation and System Configura- tion • Operation Confirmation/Fault Diagnostic Indications (LED/Buzzer) • ON/OFF/HI/Med/Low Operation • Optional Wall Mounting  • Elect[...]

  • Page 37

    73D0024 37 KHLD V Ser ies G as Fi replace       Intermittent/Standing Hold the ON ▲ button while turning [...]

  • Page 38

    38 73D0024 KHLD V Ser ies G as Fi replace       ?[...]

  • Page 39

    73D0024 39 KHLD V Ser ies G as Fi replace            [...]

  • Page 40

    40 73D0024 KHLD V Ser ies G as Fi replace      Figure 51 The remote transmitter privacy code is preset in facto- ry . In the event [...]

  • Page 41

    73D0024 41 KHLD V Ser ies G as Fi replace    1. Press the ON/up button to turn on the fireplace. The flame icon on the LCD displays High. 2. Press the OFF/down button to decrease the flame height and turn off the fireplace. When the OFF/do[...]

  • Page 42

    42 73D0024 KHLD V Ser ies G as Fi replace    is no manual flame height adjustment. The fan speed will also automatically adjust if turned on.  When entering the Smart Mode function there will be a 10 second delay for the fla[...]

  • Page 43

    73D0024 43 KHLD V Ser ies G as Fi replace n  1. Low Battery Detection When low battery condition occurs, the transmitter will turn off the fireplace. A) Battery voltage is checked every one min- ute. When the battery voltage is low , the LCD displays a low battery icon which will exist in all modes. B) T[...]

  • Page 44

    44 73D0024 KHLD V Ser ies G as Fi replace    n  The transmitter comes with a mounting base which allows you to hang the transmitter on the wall. 1. Secure the mounting ba[...]

  • Page 45

    73D0024 45 KHLD V Ser ies G as Fi replace     1. Remove the plate located in front of the glass at the bottom. 2. Remove rod provided for screen assembly located beneath the cover plate. 3. Rotate the access doors on the right and left side of the gla[...]

  • Page 46

    46 73D0024 KHLD V Ser ies G as Fi replace     1. Place rock wool on the front burner to provide glowing embers. For best results, pull the rock wool apart into dime size pieces and place on top of burner . Also place the same size ember[...]

  • Page 47

    73D0024 47 KHLD V Ser ies G as Fi replace   Burner Grate Assembly L G593 KHLDV grate LG593 Step 1 L G594 KHLDV rear log LG594 1. Place the rear log over the grate toward the back by positioning the holes over the large pins located at the right and left. When the log is i[...]

  • Page 48

    48 73D0024 KHLD V Ser ies G as Fi replace 4. Place the middle log over the two burners by setting the flat surface over the burner and matching the indenta- tion located underneath the branch over the protrusion loc ated at V -br anc h on the le ft fr on t log plac ed in ste p #3. Rotate the right end of the log clockwise until it comes in contact [...]

  • Page 49

    73D0024 49 KHLD V Ser ies G as Fi replace  The flames from the burner should be visually check ed as soon as the heater is installed and periodically during normal operation. In normal operation, at full rate, and after operating for about 15 to 30 minutes, the flame should be yellow and slightly taller than the [...]

  • Page 50

    50 73D0024 KHLD V Ser ies G as Fi replace    The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that[...]

  • Page 51

    73D0024 51 KHLD V Ser ies G as Fi replace       1. Spark ignitor will not light pilot after repeated triggering of piezo. 2. Pilot will not stay l[...]

  • Page 52

    52 73D0024 KHLD V Ser ies G as Fi replace       4. Frequent pilot outage problem. 5. The pilot and main burner extinguish while in operation 6. Gl[...]

  • Page 53

    73D0024 53 KHLD V Ser ies G as Fi replace  OPERA TION Install batteries and/or plug in the AC board Flip the master switch (rocker switch) to the ON position Press the ON button on the Command Center F AUL T No beep in about 8 seconds No beep or no sound from the valve indicating pilot solenoid open N[...]

  • Page 54

    54 73D0024 KHLD V Ser ies G as Fi replace      1 2 3 5 6 12a,b 7a,b 8 730024 KHLDV firebox parts 1 1 10 10 9      ?[...]

  • Page 55

    73D0024 55 KHLD V Ser ies G as Fi replace      1 3 4 5 6 7 8 2C 2I 2T 2 10 1 1,12,13,14 730024 khldv mv valve parts[...]

  • Page 56

    56 73D0024 KHLD V Ser ies G as Fi replace             ?[...]

  • Page 57

    73D0024 57 KHLD V Ser ies G as Fi replace     730024 KHLDV SG par ts 12/08 1 2 3 4 14 5a,b,c,d,e 6 7a,b 8a,b 9 13 16,17[...]

  • Page 58

    58 73D0024 KHLD V Ser ies G as Fi replace            [...]

  • Page 59

    73D0024 59 KHLD V Ser ies G as Fi replace          1. Log #1 1 73D0539 73D0200 2. Log #2 1 73D0540 73D0201 3. Log #3 1 73D0541 73D0202 4. Log #4 1 73D0542 73D0203 5[...]

  • Page 60

    60 73D0024 KHLD V Ser ies G as Fi replace HOT 1 2 3 4 5 6 9 7 8 10 730024 KHLDV vent parts   [...]

  • Page 61

    73D0024 61 KHLD V Ser ies G as Fi replace  x    For more information about, or instructions for , the venting components referenced above, please contact the component manufaturer: Selkirk Corporation: www . selkirkcor[...]

  • Page 62

    62 73D0024 KHLD V Ser ies G as Fi replace   This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. ?[...]

  • Page 63

    73D0024 63 KHLD V Ser ies G as Fi replace     The following components are warranted for life to the original owner , subject to proof of purchase: Firebox, Combustion Chamber , Heat Exchanger , Grate an[...]

  • Page 64

     149 Cleveland Drive • Paris, Kentucky 40361 www .mhsc.com        KHLDV400NV 69.6 KHLDV400PV 78.2 KHLDV400NSC 73.2 KHLDV400PSC 82[...]