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MPI Technologies FCX manual

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Table of contents for the manual

  • Page 1

    7 ( & + 1 , & $ / , 1 6 7 5 8 & 7 , 2 1 6 )&; T30.30306.02[...]

  • Page 2

     7$ %/( 2) &21 7(1 76 ,  ,1752'8&7,21      [...]

  • Page 3

     ,,175 2'8&7,21   352'8& 7'(6&5,3 7,21 Mode l FCX oil fire d boiler ut ilizes a se aled combu s- tion syste m that operate s at a temperatur e at which the flue pr oducts will condense. T he flue produ cts tempera ture is so low th at the unit i s suitab le for use with PV C / Poly propyle[...]

  • Page 4

     ,1752'8&7,21 '(6,*1$ 7,212)&20 321(176 2 3 10 1 4 5 6 7 8 9 11 12 13 14 15 8 17 18 19 20 21 22 2 3 1 14 17 18 19 20 21 22 23 24 16 25 26  &RQWURO3DQ HO  &RQWURO3DQ HO&RYH U  6DIHW3UHV VXUH5HOLH I9DOYH  &RQGHQVH U  0DQXDO0L[LQJ?[...]

  • Page 5

     ,1752'8&7,21   %2,/(523 (5$ 7,21 Combusti on air is dra wn into the o il burner by th e burner fa n through the air in take hose connected to the coax ial flue/ combustion a ir intak e separator tube assem bly. H eated air fr om comb usti on of the oil bur ner co ols as it pa ss es throu gh the boiler he at exchan [...]

  • Page 6

     ,1752'8&7,21   352'8& 767 $ 1'$ 5' 5$ 7,1 *6 Rati ngs f or Mod el FC X are pr ov ided in the foll owi ng table: Ratings are for the bo iler when c onnected t o stan- dard op tion coax ial flue system componen ts.   ',$ 0 (7(5 2)3,3 (& 211(&7, 216 3HUIRUPDQ FH3DUD[...]

  • Page 7

     ,,,167$ //$ 7,21   23(1,1* 7+(81,7 To ope n Model FCX to access for instal lation, and/ or servic e, foll ow thes e ste ps : - Rem ove t he control panel escutc heon mol ding (2) by gras ping it on both si des and pullin g it outward tow ards yo u and up. The e scutcheon w ill come free of the attachm ent clips [...]

  • Page 8

     ,167$//$ 7,21   )/8(&211(&7,216$ 1'5287,1* Connecti on of the co axial flue/c ombustion a ir piping system i s in the back of the unit to th e separator tube assem bly. The combu stion products are ven- ted from the boil er and c ondens er throu gh the c en- ter of the coaxial tub e, while the combustion [...]

  • Page 9

     ,167$//$ 7,21 6OHHYH7LOH ZLWK$GDSWDEOH&RXSOLQJ 3ROSURS OHQH39&&RQFHQWULF(OERZ - join t fitting - )DVWHQLQJFROODURSWLRQ Collar s are e ss en tial to be ar the weight of the ver ti- cal extens ions so that the boil er does not bea r the weight. 3ROSURS OHQH5RRI3ODWH 5HIHUHQFH 6ORS[...]

  • Page 10

     ,167$//$ 7,21 7 SLF DOLQV W DOO DWLRQH[D PSOHV  The flu e/combustio n air sys tem piping may be either horizonta l or vertical or a combi nation of both, ob- servi ng th e foll owing: • The ma ximum unre strict ed horizon tal or verti- cal flue length shall not be mo re than 16.4 ft (5 m). • For each 9 0-degree e[...]

  • Page 11

     ,167$//$ 7,21 7SLFDOLQVWDOODWLRQH[DPSOHVFRQW Options: - 1 90 deg concen tric elbow - Conc entric ex tensions - 1 c oncentric v ertical ter minal - 1 sle eve tile ro of flange - 1 roo f plate Options: - 1 9 0 deg concen tric elbow - 3 Co ncentric e xtensio ns - 2 4 5 deg concen tric elbows - 1 c oncentric vertic[...]

  • Page 12

     ,167$//$ 7,21 7SLFDOLQVWDOODWLRQH[DPSOHVFRQW Options: - 1 45 deg concen tric elbow - 1 90 deg concen tric elbow - Conc entric ex tensions - 1 c oncentric v ertical ter minal - 1 sle eve tile ro of flange - 1 roo f plate Options: - 1 9 0 deg concen tric elbow - 3 Co ncentric e xtensio ns - 3 4 5 deg concen tric [...]

  • Page 13

     ,167$//$ 7,21 7SLFDOLQVWDOODWLRQH[DPSOHVFRQW Options: - 1 45 deg concen tric elbow - 2 90 deg concen tric elbow - 1 c oncentric ex tension - 1 straig ht ho rizont al flue kit   &21'(16$7('5$ ,1&211(&7,21 Connecti on of the condensa te drain pi ping sy stem is to the back of the[...]

  • Page 14

     ,167$//$ 7,21   : $ 7(5&,5&8,7&211(&7,216 Water circuit connections are m ade in th e back of the unit utilizing the four 1" male pi pe thread cou- plings provided . Model FCX ca n be connected t o va- rious com for t he ati ng wat er syst ems as well as to a domesti c hot water he ating syste m i[...]

  • Page 15

     ,167$//$ 7,21 Various typical water circuits (co nt) &RQQHFWLRQWRDGRXEOHKHDWLQJFLUFXLW &RQQHFWLRQWRDGRXEOHKHDWLQJFLUFXLWZLWKD GRPHVWLFKRWZDWHUSURGXFWLRQVVWHP   )8( /2,/6833/ <&211(&7,216 Flexibl e fuel oi l suppl y and r eturn lines are s upplie[...]

  • Page 16

     ,167$//$ 7,21   (/(&75,&$ /&211(&7,216 :$ 51,1*(/(&75,&$ /6+2&.+ $ =$ 5' ',6&211(&77+(32:(56833/<%()25($ 77(0 3 7,1*(/(&75,&$/ ,167$ //$ 7, 212)7+(81 ,7 Elec trical powe r and co ntrol conn ectio ns are m ade to pi[...]

  • Page 17

     ,167$//$ 7,21 The ho le in the right rea r of the uni t is a large flat oval. M ount a Lis ted 2 x 4 inch, " HandiBox " type juncti on box ov er t he o va l hol e i n s uch m ann er that part o f the hole is left open . When installi ng the junc- tion box, center the box v ertically over the oval hol e by usi ng the c e[...]

  • Page 18

     ,,,67 $ 57 83$ 1'23(5$ 7,21   35( 67 $ 57 ),1$ /6<67 (0&+(&. Before starting normal ope ration of the bo iler and heating system, perfo rm the follow ing final ins talla- tion procedu res: • Leak- check the fl ue/combusti on air system to minimi ze the li kelihoo d of leaka ge[...]

  • Page 19

     67$5783 $1'23(5$7, 21   $ '-867,1*7+( 2,/%851(5 While the oil b urner is adjusted at the f actory, it is re- commen ded that the o perating chara cteristic s of the burner be determ ined at sta rt-up an d readju sted if nece ssary. Run the unit long enough at the b urner maximu m firing rat e to [...]

  • Page 20

     ,90 $ ,17(1$ 1&( It is r ecommend th at the boi ler and flue/combus tion air sys tem be ins pected and mai ntained an nually by a qual ified tech nician . ',6&211(& 7$ //(/(&75,&$ /&,5&8,76%()25( 6(59,&,1*7+(81,7 &/26($ 1<,62/$ 7,219$ /9(6 7+$7?[...]

  • Page 21

     0 $,17(1$1&(   %851(50$,17(1$ 1&( Once ad justed prope rly, regular maintenance of th e oil bu rner is not general ly requir ed. A r outine exam i- natio n of the burn er should in clude ex amination of the burne r fan and nozzle for dirt and the spa rk elec- trodes for proper cl earances. Re place the fuel filte[...]

  • Page 22

     0 $,17(1$1&(   &+$ 1*,1*$ 7+(502 67 $ 7257+(7+(50 20(7( 5 Replace ment of th e thermo stats or the thermom eter requir es removal of the bulb from its location and the contro l from th e control bo x. • The bu lb for the Boil er Temperat ure Th ermo- meter is located o n the first circui t heating o[...]

  • Page 23

     92 3(5$ 7,1*)$ 8/76 During the course of see mingly n ormal operatio n, there may be o perating fa ults ex perienced in the system. Som e of the more common faults that may be enc ounter ed are: %851(5 )$ 8/7 6+87'2:1 - The burner may shut dow n for any of several reason s, at whic h point the burn er sa[...]

  • Page 24

    MP I - P .O . BO X 34 08 PRIN CETO N , N EW JER S E Y 085 43 - PH ONE 800 / 5 24 -1 102 ( N J 732/ 329-09 00 ) F AX 732 /329 - 090 4 SEPTE MBRE 2 001[...]