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Multiquip CV2a/2B manual

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Table of contents for the manual

  • Page 1

    Opera tiOn and p ar ts Manual THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com MOdels Cv1a Cv2a/2B Cv3a/3B viBra tOr MOtOr Re vision #0 (04/30/13)[...]

  • Page 2

    P A GE 2 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other [...]

  • Page 3

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 3 NOTES[...]

  • Page 4

    P A GE 4 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) T ABLE OF CONTENTS CVS Series V ibrator Motor Silicosis/Respiratory Warnings ................................ 2 T able Of Contents .................................................... 4 P ar ts Ordering Procedures .....................................[...]

  • Page 5

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒[...]

  • Page 6

    P A GE 6 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) GENERAL POWER TOOL SAFETY W ARNINGS W ARNING Read all safety warnings and all instructions. F ailure to follo w the warnings and instr uctions ma y result in electric shock, fire and/or serious injur y . Save all warnings and instructions f or future[...]

  • Page 7

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 7 GENERAL POWER TOOL SAFETY W ARNINGS f) Dress properl y . Do not wear loose clothing or jewelry . Keep y our hair , c lothing and gloves away fr om moving parts. Loose clothes, je welr y or long hair can be caught in moving par ts. g) If devices are pr[...]

  • Page 8

    P A GE 8 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) NOISE AND VIBRA TION FIGURES Noise Emissions It is recommended the operator wear hearing protection while operating the po wer tool. Sound pressure le vel at the w ork station: L pA = 82.5 dB (in accordance with EN ISO 11203) Sound pressure le vel: L [...]

  • Page 9

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 9 SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be follo wed at all times when operating this equipment. F ailure to read and understand the safety messages and operating instruc[...]

  • Page 10

    P A GE 10 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEVER operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or[...]

  • Page 11

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 11 SAFETY INFORMA TION VIBRA TOR MO T OR SAFETY D ANGER  AL W A YS wear rubber insulated glov es and boots when holding the fl e xshaft dur ing operation. The possibility of electrocution e xists causing equipment damage and se vere bodily harm ev e[...]

  • Page 12

    P A GE 12 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) SAFETY INFORMA TION  Bef ore plugging the motor into a power source , AL W A YS remov e any wrenches or other tools from the motor , shaft, and head that were used f or assembly . P ower Cord/Cable Saf ety D ANGER  AL W A YS use a grounded 3-wi[...]

  • Page 13

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 13 SPECIFICA TIONS T able 1. Vibrator Motor Specifications Model# CV1A CV2A CV2B CV3A CV3B Horsepower 1 HP (0.746 kW) 2 HP (1.492 kW) 3 HP (2.238 kW) W eight 11 lbs (4989.5 g) 12.5 lbs (5669.9 g) 13.5 lbs (6123.5 g) RPM (No Load) 22,000 RPM V olts 115 [...]

  • Page 14

    P A GE 14 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) DIMENSIONS T able 3. Dimensions Model CV1A CV2A CV2B CV3A CV3B Length 13.5 inches (343 mm) 13.5 inches (343 mm) 13.5 inches (343 mm) Width 8.75 inches (222.25 mm) 8.75 inches (222.25 mm) 8.75 inches (222.25 mm) Height 7.75 inches (196.85 mm) 7.75 inc[...]

  • Page 15

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 15 GENERAL INFORMA TION Multiquip's CV Series Vibrator Motors are designed to work with flex shafts and vibrator heads f or consolidation of fresh concrete to ensure optimum strength and durability . See T able 2 f or the required shafts for the d[...]

  • Page 16

    P A GE 16 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) GENERAL INFORMA TION When determining which head to choose it is impor tant to access the application; mainly the dimensions of the application. Select the vibrator head based on its radiating radius characteristics. Refer to T able 4. Select the vib[...]

  • Page 17

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 17 SETUP CONNECTIONS When connecting the vibrator motor to fle x shaft and heads, use only the combination shown belo w in T able 6. T able 6. Shaft Sizes Model Shaft Head Max. Shaft Length CV1A FSN 900HD 1000HD 21 ft. CV2A CV2B FS 1400HD 1700HD 20 ft.[...]

  • Page 18

    P A GE 18 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) A TT ACHING FLEXSHAFT TO DRIVE MO T OR 1 . Pull upward on drive motor quic k-disconnect knob . Inser t coupler-end of flexshaft into driv e motor housing. See Figure 5. 2 . Make sure fle xshaft has been seated securely . Release drive motor quic k-[...]

  • Page 19

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 19 OPERA TION OPERA TION Bef ore connecting any of the fle xible shafts ref erenced in this manual, please read all operating instructions relating to the drive motor associated with the fle xshaft. Using the wrong drive motor can adv ersely aff ect t[...]

  • Page 20

    P A GE 20 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) MAINTENANCE DRIVE MO TOR MAINTENANCE 1 . Visually inspect the motor daily bef ore use for def ective or missing par ts, and hav e repairs made before use. 2 . Inspect brushes frequently and replace when they become worn to a length of 3/8". See [...]

  • Page 21

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 21 9 . Use the core to push a cleaning patch through the casing to remov e any old grease or f oreign matter that ma y hav e accumulated inside the casing. 10. Thoroughly clean wire core ( Fi gu re 1 1 ) if it is being reused. A wire brush may be requir[...]

  • Page 22

    P A GE 22 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) VIBRA TOR HEAD WEAR (300 HOURS) 1 . P er iodically measure the outside diameter (Figure 13) of the vibrator head casing. Figure 13. Vibrator Head Diameter T able 7. Vibrator Head Oil Capacity Vibrating HD. Model Oil Capacity . oz. (ml)# 900HD 0.5 (15[...]

  • Page 23

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 23 TROUBLESHOOTING T able 9. T roubleshooting (Drive Motor) Symptom P ossible Pr oblem Solution Motor Does Not Star t No power to motor? V er ify unit is plugged to proper outlet. V erify e xtension cords are properly plugged in and are not cut or pinch[...]

  • Page 24

    P A GE 24 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the diff erent symbols and remarks used in the Parts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions . SAMPLE P ART[...]

  • Page 25

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 25 NOTE P AGE[...]

  • Page 26

    P A GE 26 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) DECALS CV -3B2 VIBRA TO R 230 1 10 50/60 19, 250 3 SERIAL NO.: XXX123456 CLASS 1 TOOL W ARNING: TO REDUCE RISK OF INJURY READ INSTRUCTION MANUAL AMPERES: IPX-4 RA TING 31D0[...]

  • Page 27

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 27 DECALS N O. P ART NO . P ART NAME QTY . REMARKS 1 00100-46 DECAL, SAFETY ............................................... 1................ SAFETY ITEM 2 00100-44 DECAL, W ARNING ............................................ 1................ SAFETY IT[...]

  • Page 28

    P A GE 28 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) VIBRA TOR MOTOR HOUSING ASSY . 1 1 8 2 3 6 8 5 9 1 1 1 TORQUE TO 30-50 IN.-LBS. (3.39 N-m to 5.65 N-m) NOTES: 1 4 4 4 14 16 15 7 7 12 17 11 18 4[...]

  • Page 29

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 29 N O. P ART NO . P ART NAME QTY . REMARKS 1 50125-03 END CAP , RUBBER 2 2 50125-07 HOUSING, PLASTIC WITH INSERTS 1 3 50125-08 HOUSING, PLASTIC WITHOUT INSERTS 1 4 52003-04 W ASHER, FLA T 1/4" 6 5 52003-10 W ASHER, LOCK M5 8 6 53701-01 SCREW , P A[...]

  • Page 30

    P A GE 30 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) VIBRA TOR MOTOR ASSY . 15 17 19 18 13 13 16 23 22 14 12 16 4 1 9 5 6 8 7 3 11 11 20 20 21 21 21 21 24 1 1 1 TORQUE TO 50-70 IN.-LBS. (N -m to 7.91 N-m) 5.65 25 26 2 2 10 2 TORQUE TO 4-6 IN.-LBS. (.5 N-m to .7 N-m). TO REMOVE SE TS CRE W, USE A 3/32 A[...]

  • Page 31

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 31 N O. P ART NO . P ART NAME QTY . REMARKS 1 3061-013 FIELD ASSY , 1HP 115V CV1A 1 1 3061-014 FIELD ASSY , 2HP 115V CV2A 1 1 3063-014 FIELD ASSY , 2HP 230V CV2B 1 1 3061-015 FIELD ASSY , 3HP 115V CV3A 1 1 3063-015 FIELD ASSY , 3HP 230V CV3B 1 2 52003-1[...]

  • Page 32

    P A GE 32 — CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of payment for par ts are net 30 d ays. FREIGHT POLIC Y All par ts ord ers will be shi pped c ollec t or prepaid wi th the c harges ad ded to the invoice. All ship ments are F .O . B. p[...]

  • Page 33

    CV SERIES VIBRA TOR MO T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/30/13) — P A GE 33 NOTES[...]

  • Page 34

    Opera tiOn and p ar ts Manual Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (310) 537-3927 800-427-1244 310-537-3700 F ax: 800-[...]