Multiquip DCA-100SSVU manual

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #0 (11/05/07) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL DCA-100SSVU 60 Hz GENERA TOR P ARTS LIST NO . M3870300704F[...]

P A GE 2 — DCA-100SSVU— OPERA TION AND P ARTS MANU AL — REV . #0 (11/05/07)[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 3 1 © COPYRIGHT 2007, MUL TIQUIP INC . MQ P o wer Inc, Ultr a-Silent series, and the MQ P o wer logo are registered trademarks of Multiquip Inc. and ma y not be used, reproduced, or altered without written per mission. All other trademarks are the proper ty of thier respecti[...]

P A GE 4 — DCA-100SSVU— OPERA TION AND P ARTS MANU AL — REV . #0 (11/05/07) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NO TE MQ POWER DCA-100SSVU MQ POWER DCA-100SSVU MQ POWER DCA-100SSVU MQ POWER DCA-100SSVU MQ POWER DCA-100SSVU WHISPER WHISPER WHISPER WHISPER WHISPER W W W W W A A A A A TT TT TT [...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 5 1 MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET: www .mqpower .com When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer[...]

P A GE 6 — DCA-100SSVU— OPERA TION AND P ARTS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MU V S S 0 0 1 - A C D e p y T , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o n o[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 7 1 DCA-100SSVU — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . t f n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 8 7 ( . n i 1 7 . 0 3F ) . m [...]

P A GE 8 — DCA-100SSVU— OPERA TION AND P ARTS MANU AL — REV . #0 (11/05/07) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ow er Model DCA-100SSVU Whisperwatt™ Generator . Bef ore using this g enerator , ensure that the operating individual has read and understan[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 9 1 DCA-100SSVU — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF switch ( MPEC ) in the OFF/RESET position when the generator is not in use. AL W A YS wear appro v ed respiratory protection. AL W A YS wear approv ed eye and hearing protection. Other impor t[...]

P A GE 10 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-100SSVU Whisperwatt™ A C Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual. The opera[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 11 1 DCA-100SSVU — R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS During operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodil y harm or e v en DEA TH! T o a v oid these hazards: NEVER[...]

P A GE 12 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the e yes and skin. T o avoid eye irritation, always wear safety glasses. ■ Use well insulate[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 13 1 Emergencies ■ AL W A YS know the location of the nearest fire e xtinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ AL W A YS kno w the location of the nearest phone or keep a phone on the job site, in case of emergencies. ■ AL W A YS[...]

P A GE 14 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) The DCA-100SSVU generator is equipped with a number of saf ety decals (Figures 2 & 3). These decals are provided f or operator saf ety and maintenance information. The illustration below and on the preceding page show the decals as the y appear on the machine. S[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 15 1 DCA-100SSVU — GENERA T OR DECALS Figure 3. Generator Decals (Cont inued)[...]

P A GE 16 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) Figure 4. T ypical Generator Grounding Application DCA-100SSVU — INST ALLA TION[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will [...]

P A GE 18 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — GENERAL INFORMA TION DCA-100SSVU Whisperwatt™ Series Familiarization Generator The MQ P ower Model DCA-100SSVU is a 80 kW generator (Figure 5) that is designed as a high quality por table (requires a trailer f or transpor t) power source f or telec[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 19 1 DCA-100SSVU — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A r e t l i F r i A 2y l b m e s s A h c t i w S r o t c e l e S e g a t l o V 3y l b m e s s A r e [...]

P A GE 20 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) NO TE P A GE[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 21 1 DCA-100SSVU — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-100SSVU Generator Control Panel (Figure 6). 1. Frequency Meter – Indicates the output frequency in her tz (Hz). Nor mally 60 Hz. 2. A C Ammeter – Indicates[...]

P A GE 22 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) Figure 7. Engine Operating Panel DCA-100SSVU — ENGINE OPERA TING P ANEL[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 23 1 DCA-100SSVU — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-100SSVU Engine Operating Panel (Figure 7). 1. Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When th[...]

P A GE 24 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) Output T erminal Familiarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Three (3) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ T wo (2) 1[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 25 1 100 V AC GFCI Receptac les There are two 120 V A C, 20 amp GFCI (Duple x Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break er . T[...]

P A GE 26 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the conv enience receptacles (Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator . T o protect th[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 27 1 DCA-100SSVU — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage , amperage, frequency , and voltage requirements are satisfactorily supplied by the generator for operating the equipment. Gene[...]

P A GE 28 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) GFCI Receptacle Load Capability The load capability of the GFCI receptacles is directly re- lated to the voltage being supplied at either the output termi- nals or the 2 twist lock auxiliary receptacles. T ab les 9 and 10 show what amount of current is av ailable at[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 29 1 DCA-100SSVU — GA UGE READING How to Read the Output T erminal Gauges. The gauges and selector switches on the control panel DO NO T eff ect the generator output. The y are provided to help observe how much power is being supplied at the Output terminals lugs . Bef ore [...]

P A GE 30 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) Figure 22. V oltage Selector Switch 240/139V Three-Phase P osition DCA-100SSVU — OUTPUT TERMINAL P ANEL CONNECTIONS UVWO T erminal Output V oltages V ar ious output v oltages can be obtained using the Output T erminal Lugs .. The v oltages at the ter minals are de[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 31 1 Figure 28. Output T erminal Lugs 480/277V Three Phase Connections 2. Connect the load wires to the Output T erminal Lugs as shown in Figure 28. Figure 30. Output T erminal Lugs 1Ø-240V/120V Connections DCA-100SSVU — OUTPUT TERMINAL P ANEL CONNECTIONS O U V W 480V BLAC[...]

P A GE 32 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — SETUP Figure 30. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the V olvo Engi[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 33 1 DCA-100SSVU — SETUP Refueling Procedure: 1. Level T anks – Mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 32). Figure 32. Only Fill on Level Ground ONL Y! use #2 diesel [...]

P A GE 34 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) Coolant (Antifreeze/Summer Coolant/W ater) V OL V O recommends V OL VO antifreez e/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the V OL V O Engine Owner's Manual f o[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 35 1 DCA-100SSVU — SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL position. AL W A Y S mak e sure that the MPEC Control Switch is in the OFF/RESET position wh[...]

P A GE 36 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) 4. V erify that the Engine Running status LED on the MPEC unit (Figure 44) is ON (lit) after the engine has been star ted. Figure 44. Engine Running LED (ON) Manual Start-up Procedure Figure 42. MPEC Control Switch (Manual P osition) DCA-100SSVU — GENERA T OR ST A[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 37 1 DCA-100SSVU — GENERA T OR ST ART -UP PROCEDURE (MANU AL) Figure 47. V oltage Adjust Contr ol Knob Figure 48. Ammeter (No Load) 7 . The ammeter (Figure 48) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate the amount of curr[...]

P A GE 38 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) 1. P erform steps 1 through 5 in the Bef ore Star ting section. 2. Place the engine speed switch (Figure 54) in the HIGH position 4. Continue operating the generator as outlined in the Manual Star t-up Pr ocedure (star t at step 5). Figure 55. MPEC Control Switch (A[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 39 1 Normal Shutdown Procedure T o shutdo wn the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as shown in Figure 38 to the OFF position. 2. Place the engine speed switch (Figure 56) in the “ LO W ” (down) position. Figur[...]

P A GE 40 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , excessiv e carbon buildup in the combustion chamber and high fuel consumption. Change a[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 41 1 DCA-100SSVU — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y . Completely drain the oil from the crankcase and refill if necessary with fres[...]

P A GE 42 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — MAINTENANCE T o ensure adequate star ting capability , always ha ve power applied to the generator's internal battery char g er . NOTE Figure 56. Battery Charger & Jac ket W ater Heater P ower Connections Jac ket W ater Heater and Internal B[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 43 1 DCA-100SSVU — TRAILER MAINTENANCE 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim. 9. Tire Ply - The tire ply (la yers) n umber is [...]

P A GE 44 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 59) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked for crack[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 45 1 Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels , tires, and axle are properly matched. Tire W ear/Inflation Tire inflation pressure is th[...]

P A GE 46 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 61. Wheel Lug Nuts Tightening Sequence DCA-100SSVU — TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the traile[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 47 1 DCA-100SSVU — TRAILER WIRING DIA GRAM Figure 62. T railer/T owing V ehicle Wiring Diagram[...]

P A GE 48 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — GENERA T OR WIRING DIA GRAM Figure 63. Generator Wiring Diagram[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 49 1 DCA-100SSVU — ENGINE WIRING DIA GRAM Figure 64. Engine Wiring Diagram[...]

P A GE 50 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 19 shown below f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business office or[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 51 1 DCA-100SSVU — TROUBLESHOO TING (ENGINE CONTR OLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 20 (Engine Controller T roubleshooting) as a basic guideline f or troubleshootin[...]

P A GE 52 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — EXPLANA TION OF CODE IN REMARKS COLUMN N OT E When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper par t to order . QTY . Column Numbers Used - Item quantity can be indicated b y [...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 53 1 DCA-100SSVU — SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P a r ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-100SSVU WHISPER W A TTGENRA T OR W/V OL V O PENT A T AD520GE DIESEL ENGINE 1 T O 3 UNITS Qty . P/N Des[...]

P A GE 54 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — GENERA T OR ASSY . GENERA T OR ASSY .[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 55 1 DCA-100SSVU — GENERA T OR ASSY . GENERA TOR ASSY . NO P AR T NO P AR T NAME QTY . REMARK 1 C0110000202 ROT O R ASSY . ........................... 1 .................... INCLUDES ITEMS W/ * 1-1 * FIELD ASSY . 1 1-2 * 8101070033 F A N 1 1-3 * 8101611004 COUPLING DISK 5 1[...]

P A GE 56 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY .[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 57 1 DCA-100SSVU— ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0602202545 CONTROLLER, ECU-9988N 1 2 0601831340 SWITCH 1 3 0601831395 ENGINE SPEED SWITCH 1 4 0602120096 T A CHOMETER 1 5 0602122097 OIL PRESSURE GA UG[...]

P A GE 58 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— CONTR OL BO X ASSY . (S/N 78000001~78000129) CONTROL BO X ASSY . (S/N 7800001~7800129)[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 59 1 DCA-100SSVU— CONTR OL BO X ASSY . (S/N 78000001~78000129) CONTROL BO X ASSY . (S/N 7800001~7800129) NO P AR T NO P AR T NAME QTY . REMARKS 1 M321300602 CONTROL BO X ............................................. 1 ................. S/ N 7 800001~7800129 2 0601808822 CIR[...]

P A GE 60 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) CONTROL BO X ASSY . (CONT . S/N 7800001~7800129) DCA-100SSVU— CONTR OL BO X ASSY . (S/N 78000001~78000129)[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 61 1 DCA-100SSVU— CONTR OL BO X ASSY . (S/N 78000001~78000129) CONTROL BO X ASSY . (CONT . S/N 7800001~7800129) NO P AR T NO P AR T NAME QTY . REMARKS 3 8 M9220100004 SET SCREW 1 39 0080200007 SNAP RING 1 40 0601826031 RELA Y , DC12V 1 41 0027104016 MACHINE SCREW 2 42 06018[...]

P A GE 62 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— CONTR OL BO X ASSY . (S/N 78000130 AND ABO VE) CONTROL BO X ASSY . (S/N 7800130~AND ABO VE)[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 63 1 CONTROL BO X ASSY . (S/N 7800130~AND ABO VE) NO P AR T NO P AR T NAME QTY . REMARKS 1 M321300902 CONTROL BO X ................................................. 1 ............. S/N 780 01 30~ 780 021 4 1 M321300912 CONTROL BO X ............................................[...]

P A GE 64 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— CONTR OL BO X ASSY . (S/N 78000130 AND ABO VE) CONTROL BO X ASSY . (CONT . S/N 7800130~AND ABO VE)[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 65 1 DCA-100SSVU— CONTR OL BO X ASSY . (S/N 78000130 AND ABO VE) CONTROL BO X ASSY . (CONT . S/N 7800130~AND ABO VE) NO P AR T NO P AR T NAME QTY . REMARKS 26 0016906016 HEX HEAD BOL T ............................................. 1 5 ............. S/N 7800130~AND ABO VE 2 [...]

P A GE 66 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 67 1 DCA-100SSVU— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 M3923200044 ENGINE & RADIA T OR SET .............................. 1 ............. T AD520GE 1- 1 V3840033 ELEMENT , AIR CLEANER ........................[...]

P A GE 68 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO W 3-SPECTRUM[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 69 1 DCA-100SSVU— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 M3230700003 TERMINAL P ANEL 1 2 M9220100304 OUTPUT TERMINAL BOL T 5 3 M9220100404 TIE BOL T 5 4 0039316000 H EX N UT 10 5 0040016000 WAS H ER, LOCK 1 5 6 0041416000 W AS[...]

P A GE 70 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU — A CTU A T OR ASSY . A CTU A T OR ASSY .[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 71 1 DCA-100SSVU — A CTU A T OR ASSY . A CTU A T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0602150070 ACTU A T OR 1 2 M3354200004 A C TUA TOR BR A CKET 1 3 0021108020 F LA T HEAD SCREW 2 4 0014208035 HEX SOCKET HEAD CAP SCREW 1 4 A 0030008000 H EX N UT 1 4 B 004000[...]

P A GE 72 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— B A TTER Y ASSY . BA TTER Y ASSY .[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 73 1 DCA-100SSVU— B A TTER Y ASSY . BA TTER Y ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0602220196 B A TTER Y 1 2 M9310500404 BA TTER Y SHEET 1 3 M9103000504 BA TTER Y BAND 1 4 0602220921 B A TTER Y BOL T SET 2 5 0040006000 SPRING W ASHER 2 6 M3346900804 BA TTER Y CAB[...]

P A GE 74 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— MUFFLER ASSY . MUFFLER ASSY .[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 75 1 DCA-100SSVU— MUFFLER ASSY . MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0602300167 MUFFLER 1 2 0016910025 HEX HEAD BOL T 4 3 M3333000713 EXHA UST PIPE ................................................ 1 ............. S/N 78 000 01~ 780 001 2 3 M333000733 EXH[...]

P A GE 76 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 77 1 DCA-100SSVU— FUEL T ANK ASSY . FUEL T ANK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 M3363001002 FUEL T ANK 1 1- 1 0605505070 C AP , FUEL T ANK 1 2 M3363200204 T ANK BAND 2 3 M9310500104 SUPPORTER SHEET 4 4 0016908020 HEX HEAD BOL T 2 5 0207308000 H EX N UT 2 6 02[...]

P A GE 78 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— ENCLOSURE ASSY . ENCLOSURE ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO W 3-SPECTRUM GREY 7-CA T[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 79 1 DCA-100SSVU— ENCLOSURE ASSY . ENCLOSURE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 M3413001612 BASE 1 2 M1413400004 UNDER CO VER 1 3 0016908020 HEX HEAD BOL T 2 4 M3423001012 FRONT FRAME 1 4A M3493105713 ACOUSTIC SHEET 1 5 0016910025 HEX HEAD BOL T 6 6 M3423200104[...]

P A GE 80 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO W 3-SP[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 81 1 DCA-100SSVU— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT . ) NO P AR T NO P AR T NAME QTY . REMARKS 2 6 M3463500404 O VER CO VER, FRONT FRAME 1 27 0016908020 HEX HEAD BOL T .......................................... 3 7 ............... S/N 7 800 00 1~7 800 099 27 [...]

P A GE 82 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 83 1 DCA-100SSVU— R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0228900785 SEAL R UBBER 3 2 0229200725 SEAL R UBBER 1 3 0228901020 SEAL R UBBER 2 4 0228900990 SEAL R UBBER 4 5 0228901060 SEAL R UBBER 4 6 0228900470 SEAL R UBBER 2 7 02292[...]

P A GE 84 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 85 1 DCA-100SSVU— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1- 1 M3552000403 DE CAL; OPERA TING PROCEDURES ................... 1 .................... M35200040 1- 2 M9520100304 DE CAL; SAFET[...]

P A GE 86 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) DCA-100SSVU— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 87 1 DCA-100SSVU— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO P AR T NO P AR T NAME QTY . REMARKS MUFFLER GROUP 6- 1 M9503200004 DE CAL; W ARNING ENGINE EXHA UST ................. 1 .................... M90320000 FUEL T ANK GROUP 7- 1 M9500500004 DECAL; DIE[...]

P A GE 88 — DCA-100SSVU— OPERA TION AND P AR TS MANU AL — REV . #0 (11/05/07) TERMS AND CONDITIONS OF SALE — P A R TS P A YMENT TERMS T erms of payment f or par ts are net 10 days . FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of or igin. Multiqui[...]

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 89 1 NO TE P A GE[...]

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Internet: www .mqpower .com Manufactured for Multiquip Inc. by DENYO CO., L TD, JAP AN HERE'S HOW TO GET [...]