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Multiquip DCA70USI2 manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com ® WHISPER W A TT™ SERIES MODEL DCA70USI2 60HZ GENERA TOR (ISUZU BJ4JJ1-XYGD-02 DIESEL ENGINE) P AR TS LIST NO. M2870400304C Re vision #0 (06/28/11)[...]

  • Page 2

    P A GE 2 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 3 If y ou belie ve that your vehicle has a def ect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highwa y T raffic Saf ety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1[...]

  • Page 4

    P A GE 4 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) T ABLE OF CONTENTS DCA70USI2 Generator Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T able Of Contents .................................................... [...]

  • Page 5

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒[...]

  • Page 6

    P A GE 6 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) SAFETY INFORMA TION Do n ot ope rate or s er vice the equipment bef ore re ading the entire manual. Safety precautions should be follow ed at all times when operating this equipment. F ailure to read and und ersta nd t he s af ety me ssag es a nd o pe[...]

  • Page 7

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER o per ate th is e qui pme nt wi tho ut p rop er p rot ect iv e clothing, shatter proof glasses, respirator y protection, hea ring pr ote cti on, ste el- toe d bo ots an d ot her pr ote cti v e de [...]

  • Page 8

    P A GE 8 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) SAFETY INFORMA TION ENGINE SAFETY D ANGER  Th e engin e fue l ex hau st gase s con tai n poi son ous carb on mono xide. This gas is colorless and odorless, and can cause death if inhaled.  The engi ne of this equip men t requires an adequate fre[...]

  • Page 9

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER  DO NO T star t the engine near spilled fuel or combus tib le fl uids . Diesel fuel is extremely fl ammable and its vapors can cause an e xplosion if ignited.  AL W A YS ref uel in a wel l-vent ila ted a[...]

  • Page 10

    P A GE 10 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER  DO NO T to uc h ou tp ut te rmi na ls du ri ng op er a ti o n. Co nt ac t w it h o utp ut t erm in al s d u ri n g op e r a ti o n c a n c a u s e e l ec t r oc u t i o n , el ec tr ic al sh o c k or [...]

  • Page 11

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER  DO NO T drop the batter y . There is a possibility that the batter y will e xplode.  DO NO T ex pos e the batt ery to open fl am es , spa rks, cigare ttes , etc. The battery cont ains combustib le[...]

  • Page 12

    P A GE 12 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) T able 1. Generator Specifications Model DCA-70USI2 T ype Rev olving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 77 kV A (62 kW) 44 KW Prime Output 70 [...]

  • Page 13

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 13 DIMENSIONS Figure 1. Dimensions T able 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 30.10 in. (790 mm.) F 105.1 in. (2,670 mm.) B 30.20 in. (766 mm.) G 68.30 in. (1,735 mm.) C 30.20 in. (766 mm.) H 37.40 in.[...]

  • Page 14

    P A GE 14 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and overhead obstr uctions. Make sure the generator is on secure le vel ground so that it cannot slide or shift around. Also install the gener [...]

  • Page 16

    P A GE 16 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) GENERA TOR This gener ator (Figur e 3) is a high qual ity por tab le (requi res a trailer for transpor t) power source for telecom sites, lig htin g f acil itie s, pow er tools , subm ers ib le pum ps and other industrial and constr uction machiner y[...]

  • Page 17

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 17 MAJOR COMPONENTS Figure 3. Major Components T able 4. Generator Major Components ITEM NO . DESCRIPTION 1 Muffler Assembly 2 Engine Assembly 3 Enclosure Assembly 4 Generator Assemb ly 5 Output T er minal Assembly 6 Batter y Assembly 7 Fuel T ank Asse[...]

  • Page 18

    P A GE 18 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) GENERA TOR CONTROL P ANEL Figure 4. Generator Control P anel 1000 2000 3000 0 R P M OFF W U V OFF W-U V-W U-V DECREASE INCREASE AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 1 2 4 3 6[...]

  • Page 19

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 19 NOTES[...]

  • Page 20

    P A GE 20 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) ENGINE OPERA TING P ANEL Figure 5. Engine Operating Panel OFF W U V OFF W-U V -W U-V DECREASE INCREASE 1000 2000 3000 0 R P M AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 3 4 5 6 7 1[...]

  • Page 21

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 21 The definitions below describe the controls and functions of the Engine Operating P anel (Figure 5). 1. Panel Light — Nor mally used in dark areas or at night time. When activ ated, panel lights will illuminate. When the generator is not in use be[...]

  • Page 22

    P A GE 22 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator . Lift up on the cov er to gain access to receptacles and [...]

  • Page 23

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 23 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in a n y v o l t a g e sele ctor switc h[...]

  • Page 24

    P A GE 24 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the gener ator b y the Output T erm inal Lugs or the con v eni ence recep tacl es (Fig ure 11). Make sure to read the operation manual bef ore attempting to connect a[...]

  • Page 25

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 25 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equi pmen t to insur e the watt age , amper age , frequ enc y , and voltage requirements are satisfactorily supplied by the generator f or operating the [...]

  • Page 26

    P A GE 26 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) GENERA TOR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of voltages are avail able to supply voltage for many diff erent applications. V oltages are selected by using the volta ge selector s witch (Figure 13). T o obtain some of the voltages a[...]

  • Page 27

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 27 GENERA TOR OUTPUTS/GAUGE READING H OW T O R E A D T H E A C A M M E T E R A N D AC V OL T A GE GA UGES The A C ammeter and A C v oltmeter gauges are controlled by the AC ammeter and AC voltmeter change-over s witches. Both of these s witches are loca[...]

  • Page 28

    P A GE 28 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVWO output ter minal lugs. The voltages at the ter minals are dependent on the position of the V oltage Selector Switch and the [...]

  • Page 29

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 29 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480/277V UVWO T erminal Output V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 24. Figure 24. V oltage Selector Switch 3Ø-480/277V P osition 2. Connect the load wir[...]

  • Page 30

    P A GE 30 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) INSPECTION/SETUP CIRCUIT BREAKERS T o protect the gener ator from an o verload, a 3-pole, 175 amp , main circuit breaker is provided to protect the U,V , and W Output T erminals from ov erload. In addition two single-pole, 20 amp GFCI circuit break e[...]

  • Page 31

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 31 INSPECTION/SETUP Refueling Procedure: 1. Level T anks — Make sure fuel cells are le vel with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 30). Figure 30. Only Fill on Level Gr ound W AR[...]

  • Page 32

    P A GE 32 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) COOLANT (ANTIFREEZE/S UMMER COOLANT/ W A TER) IS UZ U re co mm en ds IS UZU ant if re ez e /s u mm e r co ol an t f or us e i n t h ei r e ng i ne s , w hi c h ca n b e pu r ch a se d i n co n ce n tr at e (a nd mi x ed wi th 50 % de mi ne ra li ze d[...]

  • Page 33

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 33 B A TTER Y This unit is of negative ground DO NOT connect in rev erse. Alwa ys maintain batter y fluid lev el between the specified marks. Battery life will be shor tened, if the fluid lev el are not properly maintained. Add only distilled water w[...]

  • Page 34

    P A GE 34 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) GENERA TOR ST AR T -UP PROCEDURE BEFORE ST ARTING 1. Pl ac e th e ma in , G. F .C .I ., an d a ux . ci r cu it br ea k er s ( Fi gu re 36 ) in t he OF F p o si t io n p ri or t o st arti ng t he e n gi n e . Figure 36. Main, A ux. and GFCI Circuit Br[...]

  • Page 35

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 35 GENERA TOR ST AR T -UP PROCEDURE the problem. If the engine is running smoothly , place the engine speed s witch (Figure 42) in the HIGH (up) position. Figure 42. Engine Speed Switch (High) 5. V er ify that the engine running status LED on the MPEC m[...]

  • Page 36

    P A GE 36 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) GENERA TOR SHUT -DOWN PROCEDURES 2. Plac e the engin e speed sw itch (Figu re 54) in the “ LO W ” (down) position.. Figure 54. Engine Speed Switch (Low) 3. Let the engine cool by running it at low speed for 3-5 minutes with no load applied. 4. Pl[...]

  • Page 37

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 37 * 1 Replace engine oil and filter at 100 hours, first time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace pr imar y air filter element when restriction indicator shows a vacuum of 625 mm [...]

  • Page 38

    P A GE 38 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) MAINTENANCE If the engine is operating in very dusty o r dry grass condit ions , a clogged air cleane r will result. This can lead to a los s of po wer , ex cess iv e car bon bui ldu p in the comb ustio n chamber and high fuel consumption. Change air[...]

  • Page 39

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 39 CHECK OIL LEVEL Chec k the cran kcase oil lev el pr ior to each use , or when the fuel tank is filled. Insufficient oil may cause sev ere damage to the engine. Make sure the generator is lev el. The oil le vel must be between the two notches on the[...]

  • Page 40

    P A GE 40 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and mainten ance guidel ines refe rence d in this secti on ref er to a wide range of trailers [...]

  • Page 41

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 41 TRAILER MAINTENANCE BRAKES T railer brakes should be inspected the fir st 200 miles of oper atio n. This will allow the brak e shoes and drums to seat properly . After the first 200 mile inter val, inspect the brakes every 3,000 miles. If driving o[...]

  • Page 42

    P A GE 42 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a very impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W ear/I[...]

  • Page 43

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 43 TRAILER MAINTENANCE Lug Nut T orque Requirements It is ex tre mely important to apply and main tain prope r whee l mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or attac[...]

  • Page 44

    P A GE 44 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) TRAILER WIRING DIAGRAM Figure 62. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 45

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 45 GENERA TOR WIRING DIAGRAM Figure 63. Generator Wiring Diagram[...]

  • Page 46

    P A GE 46 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) ENGINE WIRING DIAGRAM Figure 64. Engine Wiring Diagram[...]

  • Page 47

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 47 CONTROLLER WIRING DIAGRAM Figure 65. Engine Controller[...]

  • Page 48

    P A GE 48 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be prev ented by proper handling and maintenance inspections, but in the e vent of a breakdown, use T able 19 shown below for diagnosis of the Generator . If the problem cannot be remedied, [...]

  • Page 49

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 49 TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine contro ller of this generat or diagnos es prob lems that arise from the engine control system and the engine itself . Press the diagnostic button (Figure 66) on the diagnostic panel to deter mine if an eng[...]

  • Page 50

    P A GE 50 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section explains the diff erent symbols and remarks used in the P ar ts section of this man ual. Use the help number s fo und on the bac k page of the manua l if there are any questions . SAMPLE P[...]

  • Page 51

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 51 SUGGESTED SP ARE P AR TS DCA70SSIU2 WHISPER W A TT GENERA TOR WITH ISUZU BJ-4JJ1XYGD-02 DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 5............8980188580 .......... CARTRIDGE , OIL FIL TER 5............8981430410 .......... FIL TER, FUEL, ELEM[...]

  • Page 52

    P A GE 52 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) GENERA TOR ASSY .[...]

  • Page 53

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 53 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 B5110000402 RO T OR ASSY 1 1-1 FIELD ASSY 1 1-2 0601820083 RECTIFIER 3 1-3 0601822664 ZNR 1 1-4 B3120100804 HOLDER, ZNR 1 1-5 B3120100604 INSULA T OR W ASHER 3 1-6 B3120100604 INSULA T OR W[...]

  • Page 54

    P A GE 54 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) CONTROL BOX ASSY .[...]

  • Page 55

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 55 NO . P ART NO . P ART NAME QTY . REMARKS 1 M2213001512 CONTROL BO X 1 1-1 0330000180 EDGING 2 1-2 0330000610 EDGING 1 1-3 0330000045 EDGING 2 1-3 0330000120 EDGING 2 2 0601870432 CIRCUIT BREAKER, 175A 1 2-1 0601870490 CO VER, CIRCUIT BREAKER 2 3 0021[...]

  • Page 56

    P A GE 56 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) CONTROL BOX ASSY .[...]

  • Page 57

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 57 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 35 8970119490 RELA Y , GLO W PLUG .................................. 1 ................ REPLA CES P/N 0602202685 36 0027105016 MACHINE SCREW 4 37 5825500290 RELA Y ..........................[...]

  • Page 58

    P A GE 58 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) CONTROL BOX ASSY .[...]

  • Page 59

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 59 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 68 0602125090 FUEL GA UGE 1 69 0601810141 P ANEL LIGHT 1 70 0601831330 SWITCH, P ANEL LIGHT 1 71 0601831395 SWITCH, ENGINE SPEED 1 72 M1224100104 STOPPER 1 73 0027105010 MACHINE SCREW 2 74 0[...]

  • Page 60

    P A GE 60 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) ENGINE AND RADIA TOR ASSY .[...]

  • Page 61

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 61 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M2923200134 ENGINE, ISUZU BJ-4JJ1X 1 1A 8980388560 F AN BEL T .................................................... 1 ................ REPLA CES P/N 0602015254 1-1 8980188580 CAR T[...]

  • Page 62

    P A GE 62 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 63

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 63 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 41 0191500680 BLOWBY HOSE 1 42 0605515149 HOSE BAND 2 43 M3326200204 BLOWBY HOSE BRA CKET 1 44 001698020 HEX HEAD BOL T 1 45 M9602000003 DRAIN JOINT 1 46 M9200200004 PLU[...]

  • Page 64

    P A GE 64 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) OUTPUT TERMINAL ASSY . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLA CK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIAL NUM[...]

  • Page 65

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 65 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M3230700003 TERMINAL P ANEL 1 2 M9220100304 OUTPUT TERMINAL BOL T 5 3 M9220100404 TIE BOL T 5 4 0039316000 HEX NUT 10 5 0040016000 W ASHER, LOCK 15 6 0041416000 W ASHER, FLA T 20 7 001[...]

  • Page 66

    P A GE 66 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) BA TTER Y ASSY .[...]

  • Page 67

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 67 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0602220199 BA TTER Y 1 2 M9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 0602220920 BA TTER Y BOL T SET 2 5 M2346900504 BA TTER Y CABLE 1 6 M2346900604 BA TTER Y CABLE 1 7 CAB[...]

  • Page 68

    P A GE 68 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) MUFFLER ASSY .[...]

  • Page 69

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 69 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M2330101103 MUFFLER 1 2 0017112030 HEX HEAD BOL T 4 3 M2333001403 EXHA UST PIPE 1 4 M2333200404 GASKET 1 5 0017110040 HEX HEAD BOL T 4 6 M2333200304 GASKET 1 7 0017110035 HEX HEAD BOL T 4 8 M2[...]

  • Page 70

    P A GE 70 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) FUEL T ANK ASSY .[...]

  • Page 71

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 71 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M2363000102 FUEL T ANK 1 1-1 0605505070 CAP , FUEL T ANK 1 1-2 0605501079 FUEL SENDER UNIT 1 1-2A 0605516090 GASKET 1 1-3 0027104016 MA CHINE SCREW 2 M2363200704 T ANK BAND 2 3 M2363200804 [...]

  • Page 72

    P A GE 72 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) ENCLOSURE #1 ASSY .[...]

  • Page 73

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 73 ENCLOSURE #1 ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M2413002002 BASE 1 2 M2363300603 ENVIRONMENT AL T ANK 1 3 0016908030 HEX HEAD BOL T 12 4 0603306797 PLUG 1 5 M2423001702 FRONT FRAME 1 5 M2493108503 FRONT FRAME 1 6 M2423002002 FRONT FRAM[...]

  • Page 74

    P A GE 74 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) ENCLOSURE ASSY . #1 (CONTINUED)[...]

  • Page 75

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 75 ENCLOSURE ASSY . #1 (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 35 0010114040 HEX HEAD BOL T 4 35A 0030014000 HEX NUT 4 35B 0040014000 W ASHER, LOCK 4 35C 0041214000 W ASHER, FLA T 8 36 0010120050 HEX HEAD BOL T 4 36A 0030020000 HEX NUT 4 36[...]

  • Page 76

    P A GE 76 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) ENCLOSURE 2 ASSY .[...]

  • Page 77

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 77 ENCLOSURE 2 ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M2443001202 REAR FRAME 1 1A M2493305103 ACOUSTIC SHEET 1 2 M2443301803 DUCT 2 2A M2493305904 ACOUSTIC SHEET 1 3 0016908020 HEX HEAD BOL T 12 4 0016910025 HEX HEAD BOL T 4 5 M2443305204 ACO[...]

  • Page 78

    P A GE 78 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) RUBBER SEALS ASSY .[...]

  • Page 79

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 79 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0229200840 SEAL R UBBER 1 2 0314502200 SEAL R UBBER 1 3 0229200950 SEAL R UBBER 3 4 0229200125 SEAL R UBBER 4 5 0228901165 SEAL R UBBER 1 6 0228900770 SEAL R UBBER 8 7 0228901105 SEAL R U[...]

  • Page 80

    P A GE 80 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) NAMEPLA TE AND DECALS ASSY .[...]

  • Page 81

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 81 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1550000204 DECAL : NO TE .......................................................... 1 ........... M15000020 2 M1550002203 DECAL : A UXILIAR Y OUTPUT ............................[...]

  • Page 82

    P A GE 82 — DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of payment for par ts are net 30 d ays. FREIG HT POLICY Al l p ar ts o rd e r s w il l b e s hi p p ed c ol le c t o r prepaid with the charges added to the invoice. A l l s h i pm en[...]

  • Page 83

    DCA70USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/28/11) — P A GE 83 NOTES[...]

  • Page 84

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800-[...]