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Multiquip EM-900SD manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com SERIES MODEL EM-900SD PLASTER/MOR T AR MIXER (HA TZ 1B30 DIESEL ENGINE) Re vision #2 (09/14/07)[...]

  • Page 2

    P A GE 2 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) Engine Hatz Engine Assembly ...................................... 38-39 T ransmission T ransmission Assemb ly ..................................... 40-41 T er ms and Conditions Of Sale — P ar ts ................. 42 Specification and part number are subj[...]

  • Page 3

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 3 NO TES 5 5[...]

  • Page 4

    P A GE 4 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE MIXER — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others[...]

  • Page 5

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 5 Accidental Starting EM-900SDCE MIXER — SAFETY MESSA GE ALERT SYMBOLS AL W A YS make sure the engine is tur ned OFF before servicing the engine or equipment. Respiratory Hazard AL W A YS wear approv ed respirator y protection. AL W A YS wear approv ed ey e and he[...]

  • Page 6

    P A GE 6 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE MIXER — OPERA TION AND SAFETY DECALS Machine Safety Decals The Multiquip EM-900SDCE mix er is equipped with a number of saf ety decals (see below and on the proceeding page). These decals are provided f or operator saf ety and maintenance inf o[...]

  • Page 7

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 7 EM-900SDCE MIXER — OPERA TION AND SAFETY DECALS[...]

  • Page 8

    P A GE 8 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE MIXER — SPECIFICA TIONS (NOISE AND VIBRA TION) EC Declaration of Conformity In accordance with EN 45014:1998 W e Multiquip Inc. of 18910 Wilmington A v enue, Carson, Calif or nia 90746 declare that: Equipment Concrete conveying and spraying app[...]

  • Page 9

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 9 EM-900SDCE MIXER — SPECIFICA TIONS In accordance with our established policy of constant improvement, we reserve the right to amend these specifications at any time without notice. NO TE s n o i t a c i f i c e p S r e x i M E C D S 0 0 9 - M E . 1 e l b a T y t[...]

  • Page 10

    P A GE 10 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) The following safety guidelines should always be used when operating the EM-900SD CE mixer: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years o[...]

  • Page 11

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 11 GENERAL SAFETY ■ Stop the engine when leaving the mixer unattended. ■ Block the unit when leaving or when using on a slope. ■ Maintain this equipment in a safe operating condition at all times. ■ AL W A YS stop the engine before servicing, adding fuel and[...]

  • Page 12

    P A GE 12 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE MIXER — GENERAL INFORMA TION GENERAL Multiquip's EM-900SD CE series plaster and mortar mixer is shipped completely assembled and has been factory tested. The dr um batch capacity of this mix er is between 6 and 7 bags using DIN 1164 size [...]

  • Page 13

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 13 EM-900SDCE MIXER — ENGINE COMPONENTS INITIAL SER VICING The engine (Figure 1) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing. 1 .[...]

  • Page 14

    P A GE 14 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) 1. Engine Cover — Lift this cover to gain access to the engine compartment. 2. Clutch Engagement Lever — Push the clutch lever forward, toward the tow end of the mixer to engage clutch. Once the clutch is engaged the paddle shaft will begin to rotate. [...]

  • Page 15

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 15 EM-900SDCE MIXER — P ADDLE BLADE ADJUSTMENT B Figure 3 illustrates the paddle blade adjustment ( steel drum ). Figure 3. Paddle Blade Adjustment, Steel Drum[...]

  • Page 16

    P A GE 16 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) FUEL 1 . Lift the fuel cap latch (Figure 1) located on top of the fuel tank, then look inside the tank and determine if the engine fuel is low . If fuel is low , fill with diesel fuel (Figure 4). EM-900SDCE MIXER — INSPECTION ENGINE OIL 1 . Remove the en[...]

  • Page 17

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 17 LUBRICANTS CLUTCH OIL 1 . Remove the clutch oil level plug (Figure 8). If oil begins to seep out as the plug is being removed, then it can be assumed that the clutch oil is at the proper operating level. 2. If oil does not seep out as the oil level plug is being [...]

  • Page 18

    P A GE 18 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) Figure 10. Starter Grip EM -900SDCE MIXER — INITIAL ST AR T -UP This section is intended to assist the operator with the initial star t-up of the EM-900SDCE mixer . It is extremely impor tant that this section be read carefully before attempting to use t[...]

  • Page 19

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 19 EM-900SDCE MIXER — MAINTENANCE The clutch reduction assembly has two separate compartments. Each of which must be filled with its proper lubricant and checked at regular intervals. The clutch compartment should be filled with a good grade of number 30 SAE engin[...]

  • Page 20

    P A GE 20 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE MIXER — MAINTENANCE Clutch Adjustment Mechanical 9 CF Mixer If the rotating mixing paddles appear to be losing rotational speed, it may be necessary to adjust the clutch. For optimum performance Multiquip recommends 47.45-74.57 N-m (35-55 ft- [...]

  • Page 21

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 21 EM-900SDCE MIXER — TROUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine T roub leshooting[...]

  • Page 22

    P A GE 22 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE MIXER — T OUBLESHOO TING (ENGINE/MIXER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please tak e a remedial action follo wing the diagnosis based on the Mix er T [...]

  • Page 23

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 23 NO TE P A GE[...]

  • Page 24

    P A GE 24 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed. When ordering a part that has more than one item numb[...]

  • Page 25

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 25 EM-900SDCE MIXER — SUGGESTED SP ARE P ARTS EM-900SDCE 1 T O 3 UNITS Qt y . P/N Description 6 ............ 491010 ............ R UBBER LA TCH ASSY . 1 ............ EM200293 ...... P ADDLE ARM T OW SIDE 1 ............ EM200294 ...... P ADDLE ARM CENTER T O W SIDE[...]

  • Page 26

    P A GE 26 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE MIXER — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 27

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 27 EM-900SDCE — NAME PLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1 DCL212 DECAL: FORKLIFT (LEFT) 1 2 DCL213 DECAL: FORKLIFT (RIGHT) 1 3 DCL280 D E C A L : W ARNING, ST AND CLEAR OF DUMP HANDLE 1 4 513479 D E CA L : W ARNING, DO [...]

  • Page 28

    P A GE 28 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 29

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 29 EM-900SDCE — NAME PLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1 DCL216 D E C A L : D ANGER OUS FUMES 1 2 DCL211 D E C A L : EYE PRO TECTION 1 3 DCL210 D E C A L : HEARING PRO TECTION 1 4 DCL224 DECAL: CLUTCH LEVER 1 5 DCL215 [...]

  • Page 30

    P A GE 30 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE MIXER — MIXING DR UM ASSEMBL Y MIXING DR UM ASSY .[...]

  • Page 31

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 31 MIXING DR UM ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 512990 P ADDLE SHAFT 1 2 EM963610 SCREW , HHCS 3/8 "NC X 1-1/4" G5 ................... 6 ......... REPLACES P/N 492375 3 EM201537 HANDLE, DUMP 1 4 6109160 N U T , HEX 1/2" ...............[...]

  • Page 32

    P A GE 32 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) P ADDLE SHAFT ASSEMBL Y EM-900SDCE MIXER — P ADDLE SHAFT ASSEMBL Y[...]

  • Page 33

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 33 EM-900SDCE MIXER — P ADDLE SHAFT ASSEMBL Y ASSEMBL Y P ADDLE SHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 512990 P ADDLE SHAFT 1 2 492584 N UT , LOCK 1/2" 6 3 EM200295 P ADDLE CAST , CENTER ENGINE END 1 4 510721 B0 L T , 1/2 " X 6" G[...]

  • Page 34

    P A GE 34 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE MIXER — CABINET ASSY . CABINET ASSEMBL Y[...]

  • Page 35

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 35 EM-900SDCE — CABINET ASSY . CABINET ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 513053 CABINET , ENGINE W/DECALS .................. 1 ........... INCLUDES ITEMS W/ * 2 490202 R UBBER PRO TECT OR 4 3 13287 LOCK NUT 8-32 ......................................[...]

  • Page 36

    P A GE 36 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE MIXER — FRAME ASSY . FRAME ASSY .[...]

  • Page 37

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 37 EM-900SDCE MIXER — FRAME ASSY . FRAME ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 514842 DR UM LA TC H 1 2 491692 C O TTER PIN 3/16" X 1-1/4" 1 3 530023 SPRING, COMPRESSION 1 4 507444 W ASHER, FLA T 3/4" 1 5 492584 N UT , HEX 1/2" 1 0 6 [...]

  • Page 38

    P A GE 38 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE MIXER — HA TZ ENGINE ASSY . HA TZ ENGINE ASSY .[...]

  • Page 39

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 39 EM-900SDCE MIXER — HA TZ ENGINE ASSY . HA TZ ENGINE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 1B30 H A TZ DIESEL 6.8 HP 1 2 506257 U-BOL T 1 3 6109170 W ASHER , FLA T 1/2" .................................................. 1 .......... REPLACES 50432[...]

  • Page 40

    P A GE 40 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) EM-900SDCE — TRANSMISSION ASSY . TRANSMISSION ASSY .[...]

  • Page 41

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 41 EM-900SDCE — TRANSMISSION ASSY . TRANSMISSION ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 # 2200 SCREW , HHCS 3/8-24 X 2" 1 2 # EM600029 SHIFTER SHAFT 1 3 # EM914005 SEAL 1 4 # EM600028 CLUTCH Y OKE 1 5 # 0181 B LOCK W ASHER 1/4” 2 6 # 0730 SCREW , H[...]

  • Page 42

    P A GE 42 — MUL TIQUIP EM-900SDCE — OPERA TION AND P ARTS MANU AL — REV . #2 (09/14/07) P A YMENT TERMS T erms of payment f or par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B . point of origin. Multiquip’ s responsibility ceases when[...]

  • Page 43

    MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 43 NO TES[...]

  • Page 44

    ^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668 OPERA TION AND P ARTS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2007, MUL TIQUIP INC. Multiquip Inc, the MQ logo and the Essick logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered wit[...]