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Multiquip FS 1 manual

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Table of contents for the manual

  • Page 1

    © COPYRIGHT 2003, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL CONCRETE SA W MODEL FS 1 MODEL FS 1 MODEL FS 1 MODEL FS 1 MODEL FS 1 Re vision #3 (04/24/03) MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-12[...]

  • Page 2

    P A GE 2 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03)[...]

  • Page 3

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP AR TMENT 800-427-1244 or 310-537-3700 F AX: 800-672-7877 or 310-637-3284 SER VICE DEP AR TMENT 800-421-1244 F AX: 310- 537-4259 TECHNICAL ASSIST ANCE 80[...]

  • Page 4

    P A GE 4 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) T ABLE OF CONTENTS Here's Ho w T o Get Help ........................................... 3 T able Of Contents .................................................... 4 P ar ts Order ing Procedures ...................................... 5 Saf ety [...]

  • Page 5

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 5 P AR TS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ [...]

  • Page 6

    P A GE 6 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yoursel[...]

  • Page 7

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 7 Accidental Starting FS 1 CONCRETE SA W — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place ON/OFF s witch to OFF , remove key and/or disconnect the spark plug lead before servicing the engine or equipment. Ground the lead to prevent sparks that could ignit[...]

  • Page 8

    P A GE 8 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) Machine Safety Decals The FS 1 Concrete Sa w is equipped with a number of saf ety decals (Figure 1). These decals are provided for oper ator saf ety and maintenance inf or mation. The illustration shows these decals as they appear on the concrete [...]

  • Page 9

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 9 W ARNING: F ailure to f ollow instructions in this manual ma y lead to serious injur y or e ven death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industr ial use only . The following safety guidelines[...]

  • Page 10

    P A GE 10 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) GENERAL SAFETY ■ Alwa ys read, understand, and follow procedures in Oper ator’ s Manual before attempting to operate equipment. ■ Always be sure the operator is familiar with proper safety precautions and oper ating techniques before using [...]

  • Page 11

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 11 Emergencies ■ Always know the location of the nearest fire extinguisher and first aid kit . Know the location of the nearest telephone. Also know the phone numbers of the nearest ambulance , doctor and fire depar tment . This information will be inv a[...]

  • Page 12

    P A GE 12 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — DIMENSIONS Figure 2. FS 1 Concrete Saw Dimensions S N O I S N E M I D . 1 E L B A T E C N E R E F E R R E T T E L N O I T P I R C S E D ) M M ( N O I S N E M I D A ) d e s i a R y l l u F s r a B e l d n a H ( t h g i e H x[...]

  • Page 13

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 13 FS 1 CONCRETE SA W — WEIGHTS Figure 3. FS 1 Concrete Saw W eights S T H G I E W . 2 E L B A T W A S N O I T P I R C S E D ) s g k ( T H G I E W 4 1 E L - 1 S F E N I G N E S S E L , H S U P , " 4 1 , 1 S F , W A S ) 3 7 ( 0 6 1 8 1 E L - 1 S F E [...]

  • Page 14

    P A GE 14 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — B ASIC COMPONENTS Figure 4. FS 1 Concrete Saw Basic Components BASIC COMPONENTS[...]

  • Page 15

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 15 FS 1 CONCRETE SA W — B ASIC COMPONENTS BASIC COMPONENTS NO DESCRIPTION P A GE 1 UNDER CARRIA GE ASSEMBL Y SEE P A GE 38 2 BLADE SHAFT ASSEMBL Y SEE P A GE 40 3 FRAME ASSEMBL Y SEE P A GE 42 4 BLADE CO VER ASSEMBL Y SEE P A GE 44 5 BLADE GUARD ASSEMBLI[...]

  • Page 16

    P A GE 16 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — B ASIC ENGINE COMPONENTS Figure 5. Engine Controls and Components INITIAL SER VICING The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine ma[...]

  • Page 17

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 17 FS 1 CONCRETE SA W — GENERAL INFORMA TION F AMILIARIZA TION The MQWhiteman FS1 Series Concrete Saws are designed for wet or dr y cutting utilizing diamond b lades. The y hav e been engineered for general and industrial flat sawing applications. The ex[...]

  • Page 18

    P A GE 18 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) CCC FS 1 CONCRETE SA W — GENERAL INFORMA TION UNDER CARRIA GE SYSTEM A jig welded heavy steel gauge under carriage chassis assembly suppor ts the sa w in trac king, piv oting and stabilization. T w o rear wheels (8" x 2.0" x 3/4"[...]

  • Page 19

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 19 FS 1 CONCRETE SA W — INSPECTION -ENGINE Before Starting 1 . Read safety instructions at the beginning of manual. 2 . Clean the SA W , removing dir t and dust, par ticularly the engine cooling air inlet, carb uretor and air cleaner . 3 . Check the air [...]

  • Page 20

    P A GE 20 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — INSPECTION -BLADE W ARNING F ailure to thoroughly inspect the diamond blade (Figure 9) f or operational saf ety could result in damage to the blade, the sa w , and may cause injury to the user or others in the operating are[...]

  • Page 21

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 21 W ARNING 1 . Blade Guard – Pivot the blade guard front cover all the w ay bac k. The guard tension spring will keep the front cov er in position. 2 . Blade Hex Nut – Unscrew the [blade shaft nut “right hand” side loosens clockwise, and tightens [...]

  • Page 22

    P A GE 22 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — INSPECTION -BLADE PLA CEMENT Dropping or forcing the blade onto the cutting surface can severely damage the diamond blade and may cause serious damage to the saw and bodily harm. The following steps should be accomplished b[...]

  • Page 23

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 23 W ARNING Guards and Covers Check NEVER operate the saw without blade guards and covers (Figures 12,13 and 14) in place. DO NOT operate with the front of the b lade guard raised. The blade e xposure cannot e xceed 180 degrees during operations. Adhere to[...]

  • Page 24

    P A GE 24 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) 3. Check V -belt tension (Figure 16) by using a tension meter (6.0 - 9.0 lbs) against the inside belt at a mid point between the two pulleys, or by deflecting the center belt at a mid point 3/8” (10mm) - 1/2” (13mm). Figure 16. V -Belt T ensi[...]

  • Page 25

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 25 CA UTION: D DO NOT attempt to operate the saw until the Saf ety , General Inf or mation and Inspection sections have been read and understood. Depending on engine manuf acturer , operating steps ma y var y . See engine manuf actures operating manual. Th[...]

  • Page 26

    P A GE 26 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — INITIAL ST AR T -UP Stopping the Engine NEVER stop the engine while the blade is in the cut, except for extreme emergencies. A sudden stoppage of the engine at high speed while in a cut could damage the blade and/or sa w , [...]

  • Page 27

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 27 FS 1 CONCRETE SA W — OPERA TION Saw Alignment 1. The FS 1 employs a front and rear pointer (Figure 22) that has been precisely aligned with the diamond b lade at the f actor y . Ref erencing the figure below , accurate tracking is accom- plished by re[...]

  • Page 28

    P A GE 28 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) Dry Saw Operation W ARNING The operator must wear the appropriate protective equipment and clothing while engaged in sawing. 1. Ensure the proper DR Y Cutting blade is selected f or the job . 2. The preferred method of sawing is to step cut in in[...]

  • Page 29

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 29 FS 1 CONCRETE SA W — MAINTENANCE CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: General maintenance practices are crucial to the perf or mance and longe vity of your sa w . The extreme environments of sawing opera- tions require routine cleaning, lubric[...]

  • Page 30

    P A GE 30 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — MAINTENANCE Blade Shaft Bearing Replacement The FS 1 is supported by “tapped" base lock collar self-aligning blade shaft bearings. These hea vy duty bearings suppor t the 1- 1/4 blade shaft, and have grease (zerk) po[...]

  • Page 31

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 31 FS 1 CONCRETE SA W — MAINTENANCE V -Belt Replacement T o replace V -belts perf or m the f ollowing procedure: Figure 27. V -Belts V -Belt T ension Check Check tension after first day of operation, then weekly/or 25 hours. Replace as required (see Figu[...]

  • Page 32

    P A GE 32 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — TR OUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 6 E L B A T N O T P M Y SE S U A C E L B I S S O PN O I T U L O S o n t u b , e l b a l i a v a s i l e u f " , t r a t s o t t l u c i f f i D . &[...]

  • Page 33

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 33 FS 1 CONCRETE SA W — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 E L B A T N O T P M Y SE S U A C E L B I S S O PN O I T U L O S s i n o i s s e r p m o c " r e w o p n i k a e W " . e r i f[...]

  • Page 34

    P A GE 34 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — TROUBLESHOO TING (BLADE) G N I T O O H S E L B U O R T E D A L B . 7 E L B A T N O T P M Y SE S U A C E L B I S S O PN O I T U L O S l l i t s , g n i t t u c s p o t S r o s w o l s e d a l B . e d a l b n o s n i a m e r [...]

  • Page 35

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 35 FS 1 CONCRETE SA W — NO TE P A GE[...]

  • Page 36

    P A GE 36 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) How to read the marks and remarks used in this par ts book. Section 1: Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number-Where[...]

  • Page 37

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 37 FS 1 CONCRETE SA W 1 T O 3 UNITS 1 to 3 Units Qt y . ........ P /N .............................. Description 1 ............ 511329 ........................ SHAFT , BLADE S/N 200003 T O 200009 1 ............ 511659 ........................ SHAFT , BLADE[...]

  • Page 38

    P A GE 38 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — UNDER CARRIA GE ASSY . UNDER CARRIA GE ASSY .[...]

  • Page 39

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 39 FS 1 CONCRETE SA W — UNDER CARRIA GE ASSY . UNDER CARRIA GE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 10024 N U T , NYLOC 1/4-20 1 2 503078 R O D , DEPTH ADJUSTMENT 1 3 0730 SCREW , HHC 1/4-20 X 1 1 4 0948 W ASHER, FLA T 1/4 2 5 503602 POINTER, [...]

  • Page 40

    P A GE 40 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — BLADE SHAFT ASSY . BLADE SHAFT ASSY .[...]

  • Page 41

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 41 FS 1 CONCRETE SA W — BLADE SHAFT ASSY . BLADE SHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 511330 NU T , LEFT -HAND 1 2 503803 PIN, BLADE DRIVE 3/8" X 1" 1 3 511332 FLANGE, DRIVEN ASSY . 1 4 511333 F L ANGE, BLADE INSIDE 2 5 511404 [...]

  • Page 42

    P A GE 42 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — FRAME ASSY . FRAME ASSY .[...]

  • Page 43

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 43 FS 1 CONCRETE SA W — FRAME ASSY . FRAME ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 511432 H ANDLE, GRIP 2 2 511436 HANDLE BAR 1 3 511502 TOOL, SHAFT LOCK 1 4 503015 KNOB, CLAMPING 2 5 511503F WRENCH 1 6 511481 SCREW , WING 5/16-18X1 1 7 6 2 1 W A[...]

  • Page 44

    P A GE 44 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — CO VER ASSY . CO VER ASSY .[...]

  • Page 45

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 45 CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 503012 C O VER, BEL T 1 2 592623 W ASHER, LOCK 4 3 0655 SCREW , HHC 5/16 - 18 X 3/4 2 4 492597 W ASHER, FLA T 5/16 6 5 2 6 503014 C O VER, BLADE FLANGE 1 7 503114 SCREW , HHC 5/16 - 18 X 3-1/2 2 FS [...]

  • Page 46

    P A GE 46 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — BLADE GU ARD ASSY . BLADE GU ARD ASSY .[...]

  • Page 47

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 47 FS 1 CONCRETE SA W — BLADE GU ARD ASSY . BLADE GU ARD ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 26250 SCREW , HHC 1/4 - 20 X 13/4 4 2 503103 FITTING 1 3 503082 MANIFOLD 1 4 503083 GASKET , MANIFOLD FLOOD 1 5 503079 TUBE, FLOOD 2 6 10024 N U T , [...]

  • Page 48

    P A GE 48 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — W A TER SYSTEM ASSY . W A TER SYSTEM ASSY .[...]

  • Page 49

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 49 FS 1 CONCRETE SA W — W A TER SYSTEM ASSY . W A TER SYSTEM ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0730 SCREW , HHC 1/4-20 X 1 4 2 511431 CLAMP , 3/4 2 3 0948 W ASHER, FLA T 1/4 4 4 491163 F I TT IN G, 1 / 2 " X 90 " P I P E 2 5 10024[...]

  • Page 50

    P A GE 50 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — MANU AL RAISE AND LO WER ASSY . MANU AL RAISE AND LO WER ASSY .[...]

  • Page 51

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 51 FS 1 CONCRETE SA W — MANU AL RAISE AND LO WER ASSY . MANU AL RAISE/LO WER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 4910196 KNOB, 3/8 NC 1 2 503013 LEVER 1 3 503093 W ASHER, FLA T 1 4 503094 W ASHER, COMPOSITE 2[...]

  • Page 52

    P A GE 52 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) FS 1 CONCRETE SA W — ENGINE ASSY . ENGINE ASSY .[...]

  • Page 53

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 53 FS 1 CONCRETE SA W — ENGINE ASSY . ENGINE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8.0 H.P . HOND A MODEL GX240K1QA2 1 1 8.5 H.P . K OLHER MODEL P A-951502 1 1 9.0 H.P . HOND A MODEL GX270K1QC9 1 1 12.0 H.P . K OHLER MODEL P A-941502 1 1 13.0 H[...]

  • Page 54

    P A GE 54 — MQ-WHITEMAN FS1 CONCRETE SA W — P ARTS & OPERA TION MANU AL — REV . #3 (04/24/03) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T erms of payment f or par ts are net 10 da ys. FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B . point [...]

  • Page 55

    MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 55 NO TE P A GE[...]

  • Page 56

    ^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668 P AR TS AND OPERA TION MANUAL HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP ARTMENT 800-427-1244 or 310-537-3700 F AX: 800-672-7877 or 310-637-3284 SER VICE DEP AR TMENT/TECHNICAL ASSIST ANCE 800-478-1244 or 310-537-3700 F AX: 310- 537-4259 W ARRANTY DEP A[...]