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Multiquip GA-2.5H manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL MODEL GA-2.5H POR T ABLE AC GENERA TOR (HONDA GASOLINE ENGINE) S/N 5496762 AND BELOW S/N 5496763 AND ABOVE Re vision #5 (03/04/08) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com[...]

  • Page 2

    P A GE 2 — GA-2.5H A.C. GENERA T OR — OPERA TION & P ARTS MANU AL — REV . #5 (03/04/08)[...]

  • Page 3

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 3 NO TE P A GE[...]

  • Page 4

    P A GE 4 — GA-2.5H A.C. GENERA T OR — OPERA TION & P ARTS MANU AL — REV . #5 (03/04/08) MQ GA-2.5H — AC Por table Generator Proposition 65 W ar ning .............................................. 2 T able Of Contents ...................................................... 4 P ar ts Ordering Procedures ....................................[...]

  • Page 5

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 5 P ARTS ORDERING PR OCEDURES www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Na[...]

  • Page 6

    P A GE 6 — GA-2.5H A.C. GENERA T OR — OPERA TION & P ARTS MANU AL — REV . #5 (03/04/08) GA-2.5H — SAFETY MESSA GE ALER T SYMBOLS Saf ety precautions should be follo wed at all times when operating this equipment. F ailure to read and understand the Saf ety Messages and Operating Instructions could result in injur y to yourself and other[...]

  • Page 7

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 7 AL W A YS wear appro ved e ye and hearing protection. NEVER operate equipment with cov ers, or guards remov ed. K eep fingers, hands , hair and clothing a wa y from all moving par ts to pre vent injury . Rotating P ar ts Hazar ds CAUTION CAUTION CAUTION CAUTIO[...]

  • Page 8

    P A GE 8 — GA-2.5H A.C. GENERA T OR — OPERA TION & P ARTS MANU AL — REV . #5 (03/04/08) The f ollowing saf ety guidelines should alwa ys be used when operating the MQ GA-2.5H P or table Generator : GENERAL SAFETY ■ DO NO T operate or ser vice this equipment bef ore reading this entire manual. ■ This equipment should not be operated b [...]

  • Page 9

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 9 GA-2.5H — R ULES FOR SAFE OPERA TION ■ AL W A YS be sure the operator is familiar with proper saf ety precautions and operation techniques bef ore using generator . ■ NEVER leav e the generator unattended, tur n off engine when unattended. ■ Unauthoriz[...]

  • Page 10

    P A GE 10 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) Backf eed to a utility system can cause electr ocution and or proper ty damage. NEVER connect the generator to a building's electrical system without a transf er s witch or other approv ed de vice. All installations should be perf or med by a li[...]

  • Page 11

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 11 GA-2.5H — SPECIFICA TIONS (GENERA T OR) ) r o t a r e n e G ( s n o i t a c i f i c e p S . 1 e l b a T r o t a r e n e G C A l e d o MH 5 . 2 - A G e p y Te p y T d l e i F g n i v l o v e R s s e l h s u r B n o i t a t i c x Em e t s y S d e t i c x E y [...]

  • Page 12

    P A GE 12 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) GA-2.5H — SPECIFICA TIONS (ENGINE) In keeping with Multiquip's policy of constantly improving its products , the specifications quoted herein are subject to change without prior notice. NO TE ) e n i g n E ( s n o i t a c i f i c e p S . 2 e l[...]

  • Page 13

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 13 GA-2.5H — DIMENSIONS Figure 1. Dimensions[...]

  • Page 14

    P A GE 14 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) GA-2.5H — GENERAL INFORMA TION Excitation System The GA-2.5H generator uses a magnet attached to a flywheel to produce A C voltage from a lamp coil beneath the flywheel. As the magnetic passes the coil it produces appro ximately 19-22 AC volts . Th[...]

  • Page 15

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 15 GA-2.5H — LO AD APPLICA TION Single Phase Load — 60 Hz Alwa ys be sure to check the nameplate on the generators and equipment to insure the wattage , amperage and frequency requirements are satisf actor ily supplied b y the generators f or operating the e[...]

  • Page 16

    P A GE 16 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) GA-2.5H — CONTR OLS AND INDICA T ORS This HOND A engine is equipped with a low oil shutdo wn capability . A built in sensor will automatically tur n off the engine should the oil le vel f all below a saf e operating condition. Make sure the generat[...]

  • Page 17

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 17 8 . Generator Housing – Contains the rotor , rectif er field coil assembly , aramature, bearings and other components that make up gener ator asembly . 9 . Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.024 - 0.0[...]

  • Page 18

    P A GE 18 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) MQ GA-2.5H — GENERA T OR REFUELING Figure 3. Generator Refueling Adding fuel to the tank should be done only when the engine is stopped and has had an oppor tunity to cool down. In the e vent of a fuel spill, DO NO T attempt to star t the engine un[...]

  • Page 19

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 19 GA-2.5H — INST ALLA TION Outdoor Installation Install the generator in a area that is free of debris , b ystanders , and o verhead obstructions . Mak e sure the generator is on secure le v el ground so that it cannot slide or shift around. Also install the [...]

  • Page 20

    P A GE 20 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) Connecting the Ground The nut and g round ter minal on the generator should alwa ys be used to connect the generator to a suitable g round. The ground cab le should be #8 size wire minimum. At the generator , connect the ter minal of the ground cab l[...]

  • Page 21

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 21 ) n o i t a r e p O e s a h P e l g n i S , z H 0 6 ( n o i t c e l e S e l b a C . 4 e l b a T n i t n e r r u C s e r e p m A n I d a o L s t t a W h t g n e L e l b a C e l b a w o l l A m u m i x a M 0 2 1 t A s t l o V e r i W 0 1 #e r i W 2 1 #e r i W 4[...]

  • Page 22

    P A GE 22 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) GA-2.5H — PRE-INSPECTION (ENGINE) Figure 6. Engine Oil Dipstick (Remo val) 3. Inser t and remov e the dipstick without scre wing it into the filler neck. Check the oil le vel sho wn on the dipstick. 4. If the oil le v el is low (Figure 7), fill to [...]

  • Page 23

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 23 GA-2.5H — INITIAL ST AR T -UP (ENGINE) This section is intended to assist the operator with the initial star t-up of the trash gener ator . It is e xtremely impor tant that this section be read carefully before attempting to use the generator in the field. [...]

  • Page 24

    P A GE 24 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) 6. If the engine has star ted, slowly retur n the choke le v er (Figure 11 ) to the “OPEN” position. If the engine has not star ted repeat steps 1 through 5. 7. Bef ore the generator is placed into operation, run the engine f or 3-5 minutes . Che[...]

  • Page 25

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 25 MQ GA-2.5H — PREP ARA TION FOR LONG -TERM ST ORA GE Generator Storage F or storage of the generating set f or ov er 30 da ys, the f ollowing is required: ■ Drain the fuel tank completely , or add ST A-BIL to the fuel. ■ Run the engine until the gasoline[...]

  • Page 26

    P A GE 26 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) Use T able 6 as a gener al maintenance guideline when ser vicing your engine . F or more detail engine maintenance inf or mation, ref er to the engine owner's man ual supplied with your engine. MQ GA-2.5H — MAINTENANCE (ENGINE) e l u d e h c S[...]

  • Page 27

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 27 MQ GA-2.5H — MAINTENANCE (ENGINE) Maintenance P erform the scheduled maintenance procedures as defined by T able 6 and below: D AIL Y ■ Thoroughly remov e dir t and oil from the engine and control area. Clean or replace the air cleaner elements as necessa[...]

  • Page 28

    P A GE 28 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) GA-2.5H — WIRING DIA GRAM (S/N 5496762 AND BELO W) Figure 22. Generator/Engine Wiring Diagram (S/N 5496762 and below)[...]

  • Page 29

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 29 GA-2.5H — WIRING DIA GRAM (S/N 5496763 AND ABO VE) Figure 23. Generator/Engine Wiring Diagram (S/N 5496763 and above)[...]

  • Page 30

    P A GE 30 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) GA-2.5H — TROUBLESHOO TING (ENGINE) Practically all breakdo wns can be prev ented by proper handling and maintenance inspections, b ut in the e v ent of a breakdown, please tak e a remedial action f ollowing the diagnosis based on the Engine T roub[...]

  • Page 31

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 31 GA-2.5H — TROUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u o r e w o p t n e i c i f f u s n I s t a e h r e v o d n a " n o i [...]

  • Page 32

    P A GE 32 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) GA-2.5H — TROUBLESHOO TING (GENERA T OR) Practically all generator breakdo wns can be prev ented by proper handling and maintenance inspections, b ut in the e v ent of a breakdown, please tak e a remedial action f ollowing the diagnosis based on th[...]

  • Page 33

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 33 NO TE P A GE[...]

  • Page 34

    P A GE 34 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) GA-2.5H — EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed. When ordering a part that has more [...]

  • Page 35

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 35 GA-2.5H — SUGGESTED SP ARE P ARTS GA-2.5H 1 T O 5 UNITS WITH HOND A GX160K1EMA2 ENGINE 1 to 5 Units Qty . P/N Description 5 ............ 9807956846 .......... SP ARK PLUG 1 ............ 15510ZE1033 ....... OIL LEVEL SWITCH 1 ............ 15600ZE1003 .......[...]

  • Page 36

    P A GE 36 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) GA-2.5H — NAMEPLA TE AND DECALS. Machine Saf ety Decals The GA-2.5H por table generator is equipped with a n umber of saf ety decals (see below). These decals are provided f or operator saf ety and maintenance inf or mation. The illustration below [...]

  • Page 37

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 37 GA-2.5H — NAMEPLA TE AND DECALS. NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 7930505002 DECAL; CONTROL P ANEL ..................................... 1 ............... S/N 5496762 AND BELOW 1 A2511201002 DECAL; CONTR OL P ANEL ............[...]

  • Page 38

    P A GE 38 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) MQ GA-2.5H — GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 39

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 39 GENERA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 7931000203 R O T OR ASSY . ............................... 1 ............. INCLUDES ITEMS W/ * 1-1 * FIELD COIL ASSY . ......................... 1 ............. NO T SOLD SEPERA TEL Y 1-2 0601823213 [...]

  • Page 40

    P A GE 40 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) MQ GA-2.5H — CONTR OL BO X ASSY . S/N 5496762 AND BELO W CONTROL BO X ASSY . (S/N 5496762 AND BELO W)[...]

  • Page 41

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 41 MQ GA-2.5H — CONTR OL BO X ASSY . S/N 5496762 AND BELO W CONTROL BO X ASSY . (S/N 5496762 AND BELOW) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 7931800203 CONTR OL BO X 1 2 0801354504 GR OMMET 1 3 0601823204 RECTIFIER .....................................[...]

  • Page 42

    P A GE 42 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) MQ GA-2.5H — CONTR OL BO X ASSY . S/N 5496763 AND ABO VE CONTROL BO X ASSY . (S/N 5496763 AND ABO VE)[...]

  • Page 43

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 43 CONTROL BO X ASSY . (S/N 5496763 AND ABO VE) NO P AR T NO P AR T NAME QTY . REMARKS 1 A0101000103 CONTR OL BO X 1 2 0801354504 GR OMMET 1 3 0601823204 RECTIFIER ............................................... 1 ................. S5VB60 4 0027103012 MA CHINE S[...]

  • Page 44

    P A GE 44 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) MQ GA-2.5H — PIPE FRAME ASSY . S/N 5496762 AND BELO W PIPE FRAME ASSY . (S/N 5496762 AND BELO W)[...]

  • Page 45

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 45 PIPE FRAME ASSY . (S/N 5496762 AND BELO W) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 7935400302 PIPE FRAME 1 2 0801886104 W ASHER 2 3 7935419204 R UBBER SUSPENSION 2 4 7935419304 R UBBER SUSPENSION 2 5 020108060 HEX. NUT ...................................[...]

  • Page 46

    P A GE 46 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) PIPE FRAME ASSY . (S/N 5496763 AND ABO VE) MQ GA-2.5H — PIPE FRAME ASSY . S/N 5496763 AND ABO VE[...]

  • Page 47

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 47 PIPE FRAME ASSY . (S/N 5496763 AND ABO VE) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A2417000202 PIPE FRAME 1 2 7935419204 R UBBER SUSPENSION 2 3 020108060 HEX. NUT ............................................................ 4 ........ REPLAC ES 020720800[...]

  • Page 48

    P A GE 48 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]

  • Page 49

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 49 CYLINDER HEAD ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12210ZH8020 HEAD COMP ., CYLINDER ........................ 1 ......... INCLUDES ITEMS W/ * 2 * 12204ZE1306 GUIDE, IN. V AL VE (O VER SIZE) 1 3 * 12205ZE1315 GUIDE, IN. V AL VE 1 4 * 12216ZE5300 CLI[...]

  • Page 50

    P A GE 50 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — CYLINDER B ARREL ASSY . CYLINDER BARREL ASSY .[...]

  • Page 51

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 51 HOND A GX160K1EMA2 ENGINE — CYLINDER B ARREL ASSY . CYLINDER BARREL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 2 12000ZH8406 BARREL ASSY , CYLINDER ................................ 1 ......... INCLUDES ITEMS W/ # 3 15510ZE1033 SWITCH ASSY , OIL LEVEL 1 4[...]

  • Page 52

    P A GE 52 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — CRANKCASE CO VER ASSY . CRANKCASE CO VER ASSY .[...]

  • Page 53

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 53 CRANKCASE CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11300ZE1634 CO VER ASSY , CRANKCASE ............................. 1 ............ INCLUDES ITEMS W/ * 3 11381ZH8801 GASKET , CASE CO VER 1 4 15600ZE1003 CAP ASSY , OIL FILLER ....................[...]

  • Page 54

    P A GE 54 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — CRANKSHAFT ASSY . CRANKSHAFT ASSY .[...]

  • Page 55

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 55 CRANKSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13310ZB2000 CRANKSHAFT (VE-TYPE) 1 HOND A GX160K1EMA2 ENGINE — CRANKSHAFT ASSY .[...]

  • Page 56

    P A GE 56 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — PIST ON ASSY . PIST ON ASSY .[...]

  • Page 57

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 57 PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13010ZF1023 RING SET , PIST ON (STD) 1 1 13011ZF1023 RING SET , PIST ON (0.25) 1 1 13012ZF1023 RING SET , PIST ON (0.50) 1 1 13013ZF1023 RING SET , PIST ON (0.75) 1 2 13101ZH8010 PIST ON (STD) 1 2 13101Z[...]

  • Page 58

    P A GE 58 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — CAMSHAFT ASSY . CAMSHAFT ASSY .[...]

  • Page 59

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 59 CAMSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 14100ZE1812 CAM SHAFT ASSY . ............................................. 1 ............ UP T O S/N 4913229 1 14100ZL0000 CAM SHAFT ASSY . ............................................. 1 ............ F[...]

  • Page 60

    P A GE 60 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — RECOIL ST ARTER ASSY . RECOIL ST ARTER ASSY .[...]

  • Page 61

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 61 HOND A GX160K1EMA2 ENGINE — RECOIL ST ARTER ASSY . RECOIL ST ARTER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 28400ZH8013ZB ST AR TER ASSY , RECOIL “NH1” BLA CK 1 2 28410ZH8003ZB CASE, RECOIL ST AR TER “NH1” BLAC K 1 3 28420ZH8013 REEL, RECOIL [...]

  • Page 62

    P A GE 62 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — F AN CO VER ASSY . F AN CO VER ASSY .[...]

  • Page 63

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 63 HOND A GX160K1EMA2 ENGINE — F AN CO VER ASSY . F AN CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 3 * 16584883300 SPRING, CONTR OL ADJUSTING 1 4 19610ZE1000ZC CO VER, F AN “NH1” BLA CK 1 7 19611ZH8820 PLA TE, SIDE ALER T & LAMP ............ 1[...]

  • Page 64

    P A GE 64 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — CARBURET OR ASSY . CARBURET OR ASSY .[...]

  • Page 65

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 65 HOND A GX160K1EMA2 ENGINE — CARBURET OR ASSY . CARBURET OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 #% + 16010ZB1015 GASKET SET 1 2 * 16011ZE0005 V AL VE SET , FLOA T 1 3 * 16013ZE0005 FLO A T SET 1 4 * 16015ZE0831 CHAMBER SET , FLOA T ..............[...]

  • Page 66

    P A GE 66 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY .[...]

  • Page 67

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 67 HOND A GX160K1EMA2 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 17211ZB2000 ELEMENT , AIR CLEANER 1 2 17212ZB2000 SEP ARA T OR, AIR CLEANER 1 3 17220ZB2000 CASE COMP ., AIR CLEANER 1 4 17231ZB2000 CO VER AIR CLEANE[...]

  • Page 68

    P A GE 68 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 69

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 69 HOND A GX160K1EMA2 ENGINE — MUFFLER ASSY . MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 18310ZB3C00 MUFFLER COMP . 1 2 18320ZB2000 PRO TECT OR, MUFFLER OUTER 1 3 18325ZH8T90 PRO TECT OR, MUFFLER INNER 1 4 18329ZB2000 SEAL, MUFFLER PRO TECT OR 2 5[...]

  • Page 70

    P A GE 70 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — FL YWHEEL ASSY .[...]

  • Page 71

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 71 HOND A GX160K1EMA2 ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13331357000 KEY , SPECIAL W OOD R UFF , 25X18 1 2 19511ZE1000 F AN, COOLING 1 3 28451ZH8003 PULLEY , ST AR TER 1 4 31100ZE1811 FL YWHEE L (LAMP) 1 5 90201[...]

  • Page 72

    P A GE 72 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — IGNITION COIL ASSY . IGNITION COIL ASSY .[...]

  • Page 73

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 73 HOND A GX160K1EMA2 ENGINE — IGNITION COIL ASSY . IGNITION COIL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 30500ZE1043 COIL ASSY ., IGNITION 1 2 30700ZE1013 CAP ASSY ., NOISE SUPPRESSOR 1 4 31510ZE1811 COIL ASSY ., LAMP (12V25W) 1 6 31511ZE1000 CLAMP , [...]

  • Page 74

    P A GE 74 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — GO VERNOR/CONTR OL ASSY . GO VERNOR/CONTROL ASSY .[...]

  • Page 75

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 75 HOND A GX160K1EMA2 ENGINE — GO VERNOR/CONTR OL ASSY . GO VERNOR/CONTROL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 16551ZE0010 ARM, GO VERNOR .................................... 1 ......... USE UP T O S/N 4913229 1 16551ZL0010 ARM, GO VERNOR .........[...]

  • Page 76

    P A GE 76 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) HOND A GX160K1EMA2 ENGINE — LABELS ASSY .[...]

  • Page 77

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 77 HOND A GX160K1EMA2 ENGINE — LABELS ASSY . IGNITION COIL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 87521ZH8020 EMBLEM, 5.5 HP 1 12 87528ZB2630 DECAL, CHOKE 1 21 87533ZC0630 DECAL, AIR CLEANER 1[...]

  • Page 78

    P A GE 78 — GA-2.5H A.C. GENERA T OR — OPERA TION & P AR TS MANU AL — REV . #5 (03/04/08) P A YMENT TERMS T erms of pa yment for par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of origin. Multiquip’ s responsibility ceases[...]

  • Page 79

    GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 79 NO TE P A GE[...]

  • Page 80

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MUL TIQUIP INC . Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the pr[...]