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Multiquip GB114BS/BP manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .multiquip.com GLOBUG SERIES MODEL GB114BS/BP LIGHTING SYSTEM Re vision #3 (01/06/09)[...]

  • Page 2

    P A GE 2 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) T ABLE OF CONTENTS MQ GLOBUG LIGHTING SYSTEM T ab le of Contents ..................................................... 2 P ar ts Ordering Procedures ...................................... 3 Saf ety Inf or mation ................................[...]

  • Page 3

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) — P A GE 3 P AR TS ORDERING PROCEDURES www .multiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ?[...]

  • Page 4

    P A GE 4 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be f ollowed at all times when operating this equipment. F ailure to read and understand the saf ety messages and operating[...]

  • Page 5

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) — P A GE 5 SAFETY INFORMA TION LIGHTING SYSTEM SAFETY D ANGER NEVER  use lighting system in rain, snow or areas of high humidity that could generate electrical stor ms. W ARNING NEVER  disconnect an y emergency or safety de vices. These de vices are[...]

  • Page 6

    P A GE 6 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) SAFETY INFORMA TION GENERA T OR SAFETY If using a generator to po wer lighting system, ref er to applicable gener ator manual saf ety inf or mation section. ELECTRICAL SAFETY D ANGER Lighting system is equipped with a ground pin on the  pow [...]

  • Page 7

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) — P A GE 7 SAFETY INFORMA TION LO ADING AND UNLO ADING If lighting system is equipped with a transpor t lifting hook, ref er to the f ollowing saf ety information. CA UTION Bef ore lifting, make sure that lighting system parts are  not damaged and scre[...]

  • Page 8

    P A GE 8 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) SPECIFICA TIONS Specifi cations T able 1. GloBug Lighting System Model GB114BS/GB114BP Input V oltage 120 V AC Ballast Magnetic Ballast 60 Hz F requency 60 Hz Single-Phase Max. Current 9.5 Amps Lamp Lamp T ype 1000 W att Metal Halide Lumens 11[...]

  • Page 9

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) — P A GE 9 DIMENSIONS (GB114BS) Dimensions (GB114BS) Figure 1. Dimensions T able 2. Reference Letter Dimension in. (mm.) Reference Letter Dimension in. (mm.) A 88.0 -108.0 in. (2,230 - 2,730 mm.) D 35.00 in. (900 mm.) B 59 in. (1,500 mm.) E 35.00 in. (900[...]

  • Page 10

    P A GE 10 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) DIMENSIONS (GB114BP) B A Dimensions (GB114BP) Figure 2. Dimensions T able 3. Reference Letter Dimension in. (mm.) A 28.00 in. (712 mm.) B 47.16 in. (1,200 mm.)[...]

  • Page 11

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 11 FOOTCANDLE PLOT 360° Cov erage Floodlight Footcandle Plot (B AL-115 Drum Shaped) Figure 3. Scale: Grid = 50 ft. (15.25 meters) V alues listed as footcandles .5 1 2 5 10[...]

  • Page 12

    P A GE 12 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) GENERAL INFORMA TION The Multiquip GloBug GB114BS, and GB114BP are general purpose por table glare-free lighting systems . T ypical applications f or these types of lighting systems include construction sites, emergency road crews and backy ar[...]

  • Page 13

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 13 NOTES[...]

  • Page 14

    P A GE 14 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) COMPONENTS Major Components Figure 5.[...]

  • Page 15

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 15 COMPONENTS Figure 5 shows the location of the components f or the GloBug lighting system. The function of each component is described below: Lamp Guard 1. — This guard (cage) protects the lamp from being hit by objects . Lamp 2. — 1000 watt[...]

  • Page 16

    P A GE 16 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) SETUP POLE SETUP Ref er to Figure 6 f or the f ollowing procedure . Remov e the offset pole (B) from the shipping 1. container . Attached to the offset pole is a 17/19 mm open-end 2. wrench (C). Remov e the wingnut (D) securing the wrench to t[...]

  • Page 17

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 17 SETUP REMO VING THE PRO TECTIVE CO VERING Expose the balloon by pulling do wn on the velcro tab 1. and unzip the protectiv e cov er as shown in Figure 7. Folding Protective Co ver Figure 7. VELCRO TA B PROTECTIVE COVER BALOON UNZIP PROTECTIVE C[...]

  • Page 18

    P A GE 18 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) OPERA TION RAISING THE EXTENSION POLE Bef ore raising the e xtension pole, make sure the 1. T -handle bolt lock (Figure 6-O) is securely tightened. This will pre v ent the balloon/lamp assembly from f alling off . In addition make sure that th[...]

  • Page 19

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 19 OPERA TION/SHUTDOWN Place the ON/OFF s witch (Figure 12) on the ballast in 3. the ON position. Ballast On/Off Switch (On P osition) Figure 12. Notice that the balloon env elope will begin to deploy 4. as soon as pow er is applied. The lamp shou[...]

  • Page 20

    P A GE 20 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) LO WERING THE EXTENSION POLE Using the supplied 19 mm wrench, loosen e xtension 1. clamp bolt (Figure 6-Q). Carefully pull down on the adjustab le extension pole 2. (Figure 6-L) and low er lamp assembly . Remov e wingnut (Figure 6-D) from offs[...]

  • Page 21

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 21 MAINTENANCE REMO VING THE LAMP ASSEMBL Y Allow lamp (Figure 17) 15-20 min utes to cool bef ore 1. changing. Hot Lamp Surf ace Figure 17. If lamp assembly is attached to offset pole , loosen 2. T -handle knob (Figure 18) that secures the lamp to[...]

  • Page 22

    P A GE 22 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) Push down and hold the lamp holder (spring loaded) 3. aw ay from the lamp (Figure 21). Unscrew the lamp (tur n counterclockwise) from the lamp soc ket. Removing the Lamp Figure 21. INST ALLING A NEW LAMP When installing a new lamp (Figure 22) [...]

  • Page 23

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 23 MAINTENANCE FIL TER REPLA CEMENT Remov e the balloon as descr ibed in the "Removing 1. the Lamp/Balloon" section. Disconnect the lamp pow er cable (Figure 5). 2. Rotate the balloon/lamp base assembly so that the 3. fi lter is f acing[...]

  • Page 24

    P A GE 24 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) MAINTENANCE Maintenance Check P oints Figure 30. P5 P6 P4 P1 P3 P2 B1 B2 E1 E2 E3 B4 L2 B3 L1 L4 L3 L5[...]

  • Page 25

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 25 MAINTENANCE F or a prolonged lif e cycle an e xtended quality f ollow the recommended GloBug lighting system ser vice guidelines as ref erenced in Figure 30 and T able 4. P eriodic Check and Maintenance T able 4. Figure P art Check Item Solutio[...]

  • Page 26

    P A GE 26 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) Practically all breakdo wns can be pre vented b y proper handling and maintenance inspections, but in the e v ent of a breakdown, please take a remedial action f ollowing the diagnosis based on the Lamp T roubleshooting (T able 5) inf or matio[...]

  • Page 27

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 27 WIRING DIAGRAM Electrical Wiring Diagram Figure 31. FA N MOTOR 1000 W A TT MET AL HALIDE LAMP ORANGE PURPLE BLACK NOT USED RED/BLK YEL YEL BLK/YEL CAP ACITOR 24uF @480 VDC TRANSFORMER (BALLAST) BLK RED 120 V AC COM CAP WHT (NEUTRAL) RED (HOT) B[...]

  • Page 28

    P A GE 28 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) VOL T AGE MEASUREMENTS V OL T A GE MEASUREMENT (BALLAST NO-LO AD) Remov e lamp from pipe frame as refrenced in 1. maintenance section of this manual. Place lamp in a saf e place where it will not get damaged 2. or broken. Apply 120 V A C pow e[...]

  • Page 29

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 29 V oltage Measurements Figure 32. VOL T AGE MEASUREMENTS[...]

  • Page 30

    P A GE 30 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed. When ordering a part that has more than [...]

  • Page 31

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 31 SUGGESTED SP ARE P AR TS GB114BP/BS GLOBUG LIGHTING SYSTEM 1 to 3 units QTY . P/N DESCRIPTION 2............LB41827 ............... LAMP 2............A300033800 ......... BALLAST 2............A300038400 ......... CAP A CIT OR 22 µF @ 480 VDC 2.[...]

  • Page 32

    P A GE 32 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) NAMEPLA TE AND DECALS DANGER T o avoid accident or injury NEVER exceed a travel speed of 5 MPH when using lighting system on a mobile equipment. DCL 1001 T o avoid accident or injury AL WA YS make certain hardware is securely fastened on pipe [...]

  • Page 33

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 33 NO . P ART NO . P ART NAME QTY . REMARKS 1 DCL1001 DECAL; D ANGER, TRA VEL SPEED ............................... 1 ....... REPLA CES P/N A400084000 2 DCL1002 DECAL; D ANGER, PIPE CLAMP 1 3 DCL416 DECAL; D ANGER, ELECTRICAL SHOCK HAZ. 1 4 DCL417[...]

  • Page 34

    P A GE 34 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) BALLAST ASSEMBL Y . S/N G30001 17 23 26 3 22 25 28 24 26 18 17 23 22 16 15 14 9 12 11 8 13 10 4 22 7 20 17 1 A 20 26 6 27 29[...]

  • Page 35

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 35 NO . P ART NO . P ART NAME QTY . REMARKS A A000017700 BALLAST ASSY . .............................................................. 1 ....... INCLUDES ITEMS W/ $ 1$ A100010202 FRAME 1 3$ A300033800 BALLAST (TRANSFORMER) CP .....................[...]

  • Page 36

    P A GE 36 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) BALLAST ASSEMBL Y . S/N G30002 & ABOVE 23 3 15 14 8 5 6 16 10 9 15 20 13 19 18 12 15 13 2 22 21 11 11 1 4 15 16 17 A[...]

  • Page 37

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 37 BALLAST ASSEMBL Y . S/N G30002 & ABOVE NO . P ART NO . P ART NAME QTY . REMARKS A A000017702 BALLAST ASSY . ............................................................. 1 ......... INCLUDES ITEMS W/ $ 1$ A100015401 FRAME 1 2$ A300033800 BA[...]

  • Page 38

    P A GE 38 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) F AN BLOWER/LAMP BASE ASSEMBL Y[...]

  • Page 39

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 39 F AN BLOWER/LAMP BASE ASSEMBL Y NO . P ART NO . P ART NAME QTY . REMARKS A A000017600 BALLOON ASSY ............................................................. 1 ....... S/N G30001 SEE NO TE 1 A A000017601 BALLOON ASSY ........................[...]

  • Page 40

    P A GE 40 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) BALLOON/LAMP GUARD ASSEMBL Y 1 2 3A 4 5 6 7 8 8 19 18 9 10 11 10 11 11 12 13 10 15 17 16 17 14 10 11 A 3 20 21 BALLOON P A TCH KIT[...]

  • Page 41

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 41 BALLOON/LAMP GUARD ASSEMBL Y NO . P ART NO . P ART NAME QTY . REMARKS A A000017600 BALLOON ASSY ............................................................. 1 ....... S/N G30001 SEE NO TE 1 A A000017601 BALLOON ASSY ...........................[...]

  • Page 42

    P A GE 42 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) OFFSET POLE ASSEMBL Y 22 20 21 9 28 11 12 13 15 14 14 12 16 14 17 19 17 5 23 16 14 17 19 15 14 24 18 26 2 21 22 12 14 18 24 4 6 2 3 10 11 12 8 27 25 1 7 29 13 29 A[...]

  • Page 43

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 43 OFFSET POLE ASSEMBL Y NO . P ART NO . P ART NAME QTY . REMARKS A A000018200 OFFSET POLE ASSY . ..................................................... 1 ....... INCLUDES ITEMS W/ $ 1$ A200019103 OFFSET POLE 1 2$ A200018303 AD APTER (OFFSET PIPE) [...]

  • Page 44

    P A GE 44 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #3 (01/06/09) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment for par ts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O.B . point[...]

  • Page 45

    GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #3 (01/06/09) — P A GE 45 NOTES[...]

  • Page 46

    Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC . Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the proper ty of their respective o [...]