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Multiquip GB2000 manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com GLOBUG MODEL GB2000 LIGHT TOWER MOUNT TYPE BALLOON LIGHT Re vision #3 (08/30/12)[...]

  • Page 2

    P A GE 2 —GB2000 BALLOON LIGHT• OPERA TION AND P AR TS MANU AL — REV . #3 (08/30/12) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 3 T ABLE OF CONTENTS GB2000 BALLOON LIGHT Proposition 65 Warning ........................................... 2 T able Of Contents .................................................... 3 P ar ts Ordering Procedures ...................................... 4 Saf ety[...]

  • Page 4

    P A GE 4 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping[...]

  • Page 5

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 5 SAFETY INFORMA TION Do not oper ate or service the equipm ent bef ore reading the entire manual. Safety precautions should be follow ed at all times when operating this equipment. F ailure to read and und ersta nd the saf ety messag es and opera ting instruct[...]

  • Page 6

    P A GE 6 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER ope ra te this equ ipm ent wit hou t pro per pro tec tiv e clothing, shatter proof glasses, respiratory protection, hea ring pr ote cti on, ste el- toe d bo ots an d ot her pr ote cti v e de vice s r equ i[...]

  • Page 7

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 7 SAFETY INFORMA TION LIGHT T O WER SAFETY D ANGER  N E V E R op e r at e th e eq u i p m e n t in an e xp l o s i v e a t m o sp h er e o r ne ar c o m b us ti b l e ma te ri a l s . An e xp lo si on o r fi re co ul d re su l t c au sin g se v er e bo di l[...]

  • Page 8

    P A GE 8 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) SAFETY INFORMA TION ENGINE SAFETY D ANGER  Th e engin e fu el ex hau st gase s con tai n poi son ous carb on mono xide. This gas is color less and odor less, and can cause death if inhaled.  The engi ne of this equi pmen t requires an adequate free fl o[...]

  • Page 9

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER  DO NO T star t the engin e near spilled fuel or combu stib le fl uids . Diesel fuel is extremely fl ammab le and its v apors can cause an e xplosion if ignited.  AL W A YS ref uel in a well -ventil ated a rea, [...]

  • Page 10

    P A GE 10 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) SAFETY INFORMA TION TRANSPORTING SAFETY CA UTION  Bef ore lifting, make sure that light tower par ts are not damaged and screws are not loosened or lost.  AL W A YS mak e sure crane or lifting device has been properly secured to lifting hook of the equi[...]

  • Page 11

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 11 SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER  The electr ical voltage required to operate the generator can cause se vere injur y or ev en death through physical contact with liv e circuits. T ur n generator and all circuit breakers OFF before perf or mi[...]

  • Page 12

    P A GE 12 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) SAFETY INFORMA TION B A TTER Y SAFETY D ANGER  DO NO T drop the batter y . There is a possibility that the batter y will e xplode.  DO NO T ex pos e the batte ry to open fl am es , spa rks, cigare ttes , etc. The batte r y contai ns combustib le gases [...]

  • Page 13

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 13 SPECIFICA TIONS T able 1. Specifications Model GB2000 Lamp T ype 1000 W Metal Halide (X2) Number of Bulbs 2 Current 8.2 A V oltage 238 268 V Lumens 220,000 lm F an Current 0.87 A V oltage 115 V Dimensions Storage 12.2 x 12.2 x 39 in (310 x 310 x 990 mm) W o[...]

  • Page 14

    P A GE 14 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) DIMENSIONS T able 2. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 13.25 (337) E 3.12 (79.3) B 40.0 (1,016) F 9.75 (248) C 35.5 (902) G 8.25 (210) D 34.5 (876) H 4.62 (117) Figure 1. Dimensions A A B B C C D D E G F H T [...]

  • Page 15

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 15 FOOTCANDLE PLOT 1 grid = 40 ft. Illuminance (Footcandle) Diameter (Feet) 30 9 20 30 10 52 5 65 2 91 1 1 17 0.5 156 0.25 232 30 20 10 5 2 1 0.5 0.25 Figure 2. Footcandle Plot[...]

  • Page 16

    P A GE 16 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) GENERAL INFORMA TION The GB2000 lamp fixture is a difused balloon light that is designed to be mounted and operated on most con v ential mobile light to wer masts. Its design and f eatures permit clean, difused light to be cast uniformly over 232 feet (70.7 [...]

  • Page 17

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 17 NOTES[...]

  • Page 18

    P A GE 18 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) TYPE 1 COMPONENTS (S/N G1900118 AND BELOW) Figure 3. GB2000 Components (T ype 1 S/N G1900118 And Below) 1 2 5 3 4 1. Lamp Fixture — Made of heat resistant polyester balloon, with a diameter of 35.5 inches (902 mm) and two 1000 watt metal halide lamps . 2. L[...]

  • Page 19

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 19 TYPE 2 COMPONENTS (S/N G1900119 AND ABOVE) Figure 4. GB2000 Components (T ype 2 S/N G190019 And Above) 5 3 2 1 4 6 7 8 1. Lamp Fixture — Made of heat resistant polyester balloon, with a diameter of 35.5 inches (902 mm) and two 1000 watt metal halide lamps [...]

  • Page 20

    P A GE 20 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) TYPE 1 SETUP (S/N G1900118 AND BELOW) PREP ARA TION 1. Place the light to wer in an area free of dir t and debris with enough clearance as not to interf ere with any ov erhead obstructions. Mak e sure it is on secure le vel ground with choc k bloc ks under ne[...]

  • Page 21

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 21 Figure 9. Lamp Removal ASSEMBL Y 1. Remov e the 2 screws and 2 nuts that secure the T -Bar to the mast extens ion. Discard these items they will not be used in the reassembly . See Figure 10. Figure 10. Removing Screws and Nuts 2. Install the lamp mounting b[...]

  • Page 22

    P A GE 22 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) 4. Place the GB2000 lamp fixture (F ig u re 1 3 ) onto the lamp mounting br ack et. Lock the lamp fixture in place with the cotter pin. Figure 13. Installing GB2000 Lamp Fixture 5. Unscre w the protective cap from the lamp pow er receptacle on the junction [...]

  • Page 23

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 23 TYPE 2 SETUP (S/N G1900119 AND ABOVE) PREP ARA TION 1. Place the light to wer in an area free of dir t and debris with enough clearance as not to interf ere with any ov erhead obstructions. Mak e sure it is on secure le vel ground with choc k bloc ks under n[...]

  • Page 24

    P A GE 24 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) LA MP A D AP TE R PL A TE MO UN TIN G IN ST AL LA TI ON 1 . Remo ve the adapter plate kit hardware from its container . 2. Bef ore proceeding make sure the light tower mast is in the stow position (down) and the cradle lock/release pin has been inser ted and [...]

  • Page 25

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 25 TYPE 2 SETUP (S/N G1900119 AND ABOVE) Figure 18. Adapter Plate Mounting Installation VIEW FROM B ACK SIDE BOL T (4) FLA T W ASHER (8) LOCK W ASHER (4) HEX NUT (4) SUPPORT BRACKET (2) T -BAR LAMP ADAPTER PLATE BUBBLE LEVEL SP ACER LOW END BOL T 1 NO TES: It i[...]

  • Page 26

    P A GE 26 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) TYPE 2 SETUP (S/N G1900119 AND ABOVE) JUNCTION BO X MOUNTING 1. Sec ure the juncti on bo x (Fig ure 19) to the adapte r plate using the supplied bolts (2), loc k washer (2), and flat washer (2). Tighten mounting bolts securely . Figure 19. Junction Bo x Moun[...]

  • Page 27

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 27 TYPE 2 SETUP (S/N G1900119 AND ABOVE) Use Figure 21 as a ref erence when deter mining orientation of lamps and receptacles on T -Bar . Figure 21 is looking at the light tower from the rear to the front. Figure 21. Light T ower Orientation View J1 J3 J2 J4 LA[...]

  • Page 28

    P A GE 28 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) LAMP CABLE CONNECTIONS On the T -Bar (Figure 22) there are four pow er receptacles J1, J2, J3 and J4. These receptacles provide A C power to the e xisti ng rectang ular lamps. When the GB200 0 lamp assemb ly is emplo yed only two of the ex isting rectangu lar[...]

  • Page 29

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 29 LAMP LIGHTING OPTIONS T able 3. Figure 23. Option 2 Lighting Configuration LAMP 4 TOP LAMP 2 TOP 1 2 3 4 GB2000 NOT USED NOT USED LAMP 3 BOTTOM LAMP 1 BOTTOM 4 Lamps Installed on T -Bar Only GB2000 Operational CB1 CB2 CB3 CB4 OFF OFF ON ON ON OFF CB1 CB2 L [...]

  • Page 30

    P A GE 30 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) LAMP LIGHTING OPTIONS Figure 24. Option 3 Lighting Configuration CB1 CB2 CB3 CB4 ON ON ON ON ON ON CB1 CB2 L T12 LAMP CIRCUIT BREAKERS ML T LAMP CIRCUIT BREAKERS 2 T op Lamps Removed GB2000 Operational 2 Bottom Lamps Operational GB2000 LAMP 3 BOTTOM LAMP 1 B[...]

  • Page 31

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 31 LAMP LIGHTING OPTIONS Figure 25. Option 4 Lighting Configuration LAMP 4 TOP LAMP 2 TOP 4 Lamps Installed on T -Bar GB2000 Operational 2 Bottom Lamps Operational GB2000 NOT USED NOT USED LAMP 3 BOTTOM LAMP 1 BOTTOM CB1 CB2 CB3 CB4 ON ON ON ON ON ON CB1 CB2 L[...]

  • Page 32

    P A GE 32 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) LAMP LIGHTING OPTIONS Figure 26. Option 5 Lighting Configuration LAMP 4 TOP LAMP 2 TOP 1 2 3 4 GB2000 NOT USED NOT USED CB1 CB2 CB3 CB4 ON ON ON ON ON ON CB1 CB2 L T12 LAMP CIRCUIT BREAKERS ML T LAMP CIRCUIT BREAKERS LAMP 3 BOTTOM LAMP 1 BOTTOM 4 Lamps Insta[...]

  • Page 33

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 33 LAMP LIGHTING OPTIONS Figure 27. Option 6 Lighting Configuration LAMP 4 TOP LAMP 2 TOP 1 2 3 4 GB2000 CB1 CB2 CB3 CB4 ON ON ON ON ON ON CB1 CB2 L T12 LAMP CIRCUIT BREAKERS ML T LAMP CIRCUIT BREAKERS 2 Bottom Lamps Removed GB2000 Operational 2 T op Lamps Ope[...]

  • Page 34

    P A GE 34 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) OPERA TION REMO VING BALLOON PR O TECTIVE CO VER 1. Expose the balloon by unsnapping the buttons and unzipping the protectiv e cover as shown in Figure 28. Figure 28. Removing Protective Co ver 2. Ne xt, fold the protective cov er into itself and zip. See Fig[...]

  • Page 35

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 35 OPERA TION INFLA TING BALLOON AND TURNING ON LAMPS ML T ONL Y 1. On ML T series light towers , reconnect the 4-pin power cable (Figure 31) to the 120 V AC twist-lock receptacle on the front panel of the generator . Figure 31. ML T Ballast 4-pin P ower Cable [...]

  • Page 36

    P A GE 36 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) MAINTENANCE REPLA CING LAMP 1. Unzip the zipper at the bottom of the balloon and roll the balloon up to e xpose the lamp . See Figure 33. Figure 33. Exposing Balloon 2. Release the lamp guard hooks from the poles and remov e the two lamp guards. See Figure [...]

  • Page 37

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 37 MAINTENANCE 6. Secure lamp holder on top of the lamp . 7. Reinstall lamp guard. 8. Pull down balloon and zip the bottom zipper to cov er lamp . REPLA CING BALLOON 1. Unzip the top and bottom of the ballo on. See Figure 38. Figure 38. Unzipping Balloon 2. Sli[...]

  • Page 38

    P A GE 38 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) MAINTENANCE T able 4. T roubleshooting SYMPT OM POSSIBLE PROBLEM SOLUTION Lamp does not light. Is plug disconnected? Plug in correctly . Is generator pow er switched off? T ur n on s witch. Is lamp loose? Screw lamp securely into soc ket. Is power connector d[...]

  • Page 39

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 39 WIRING DIAGRAM UPPER LAMP THERMO 1 2 3 10 4 1 2 6 5 1 2 3 10 4 6 5 CABLE (THERMO) 2 CP F CABLE (THERMO) 1 CP M CABLE (THERMO) 4 CP F CABLE (BALLOON) 1 CP CABLE (BALLOON) 2 CP CABLE (THERMO) 3 CP M CABLE (LAMP) 2 CP AC PLUG CP CABLE (BALLOON) 3 CP CABLE (F AN[...]

  • Page 40

    P A GE 40 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) EXPLANA TION OF CODE IN REMARKS COLUMN The following section explains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help number s fo und on the back page of the man ual if ther e are any questions . SAMPLE P ARTS LIST [...]

  • Page 41

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 41 SUGGESTED SP ARE P AR TS GB2000 B ALLOON LIGHT 1 to 3 units Qty . P/N Description 2............E000080700 ......... LAMP 2............A100085100 ......... BALLOON CLO TH CP 3............A400038300 ......... FIL TER NO TICE P ar t numbers on this Suggested Sp[...]

  • Page 42

    P A GE 42 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) ELECTRICAL ASSY . 3 2 14 18 20 47 48 60 43 31 39 59 60 60 60 60 59 60 20 14 14 10 8 7 6 13 13 25 26 19 24 21 21 22 35 34 53 28 29 26 49 46 14 51 37 32 12 12 62 42 41 26 26 38 56 15 11 27 11 9 30 58 1 44 61 61 23 17 57 5 14 33 26 52 50 10 49 46 36 4 7 12 13 1 [...]

  • Page 43

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 43 ELECTRICAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 E000080700 LAMP 2 2 A100079700 LAMP GU ARD 2 3 A100085100 BALLOON 1 4 A100079600 BALLOON CO VER CP 1 5 GB0043104000 W ASHER (M4) 8 6 A200075502 FLANGE 1 7 2204500131 SEAL (NORMAL) 2 8 1800001100 SH[...]

  • Page 44

    P A GE 44 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) ELECTRICAL ASSY . (CONTINUED) 3 2 14 18 20 47 48 60 43 31 39 59 60 60 60 60 59 60 20 14 14 10 8 7 6 13 13 25 26 19 24 21 21 22 35 34 53 28 29 26 49 46 14 51 37 32 12 12 62 42 41 26 26 38 56 15 11 27 11 9 30 58 1 44 61 61 23 17 57 5 14 33 26 52 50 10 49 46 36 [...]

  • Page 45

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 45 ELECTRICAL ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 46 1411200110 THERMOST A T 2 47 A400252301 CABLE (THERMO) 1 CP M ...............................1................ INCLUDES TERMINAL 48 A400252401 CABLE (THERMO) 2 CP F ...................[...]

  • Page 46

    P A GE 46 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) BR AC KET A ND J -BO X AS SY . ( S/ N G19 00 11 8 AND B EL OW ) 8 13 18 10 6 12 3 16 4 15 7 9 5 14 11 1 11 11 7 17 2 TYPE 1 AD APTER[...]

  • Page 47

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 47 NO . P ART NO . P ART NAME QTY . REMARKS 1# A200076200 JUNCTION BO X (RELA Y) 1 2# A400241000 CO VER (RELA Y) 1 3# A300215200 CABLE (BALLOON) 2 CP ..................................1................ INCLUDES TERMINAL 4# 0023303008 SCREW AND W ASHER (M3x8) 3 [...]

  • Page 48

    P A GE 48 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) BR AC KET A ND J -BO X AS SY . ( S/ N G19 00 11 9 AND A BO VE ) 13 17 14 22 8 19 20 10 18 21 17 9 15 5 4 16 7 15 5 4 3 7 12 1 6 2 11 11 SP ARE P ART 22 23 TYPE 2 UNIVERSAL AD APTER[...]

  • Page 49

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 49 BR AC KET A ND J -BO X AS SY . ( S/ N G19 00 11 9 AND A BO VE ) NO . P ART NO . P ART NAME QTY . REMARKS 1# A200084201 JUNCTION BO X (RELA Y) 1 2# A400241000 CO VER (RELA Y) 1 3# A300215200 CABLE (BALLOON) 2 CP W/TERMINALS 1 4# 0023303008 SCREW & W ASHER[...]

  • Page 50

    P A GE 50 —GB2000 BALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERMS T er ms of payment for par ts are net 30 days. FREIG HT POLICY Al l par t s ord er s wi ll b e s hi p pe d c o ll ec t or prepaid with the charges added to the invoice. A l l sh i p m e n t s a r e F .[...]

  • Page 51

    GB2000 B ALLOON LIGHT• OPERA TION AND P ARTS MANU AL — REV . #3 (08/30/12)— P A GE 51 NOTES[...]

  • Page 52

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800-[...]