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A good user manual
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Table of contents for the manual
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Page 1
OPERA TION AND PAR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .m ultiquip.com MODEL HBC19A MODEL HBC25A REBAR CUTTER (PORT ABLE ELECTRIC) Re vision #4 (03/30/09)[...]
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Page 2
P A GE 2 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) TABLE OF CONTENTS HBC19A/HBC25A REBAR CUTTER T able of Contents .................................................... 2 P a r ts Order ing Procedures ..................................... 3 Saf ety .......................................................[...]
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Page 3
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 3 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name and Address R Shipping Add[...]
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Page 4
P A GE 4 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) FOR Y OUR SAFETY AND SAFETY OF OTHERS! Saf ety precautions should be f ollowed at all times when operating this equipment. F ail- ure to read and understand the Saf ety Mes- sages and Operating Instructions could result in injur y to yourself and other[...]
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Page 5
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 5 DO NO T wear loose clothing or je welry . Contain long hair . Keep hair , clothing, and glov es a w a y from moving par ts. Rotating par ts can cause injur y if contacted. AL W A YS keep w or k area clean and free of f oreign matter and debr is. Also[...]
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Page 6
P A GE 6 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) RULES AND REGULA TIONS ELECTRICAL SAFETY ■ AL W A Y S test the PO WER s witch on the equipment bef ore operating. The pur pose of this s witch is to shut down the power . ■ NEVER use a e xtension cord that is fra yed or damaged where the insulation[...]
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Page 7
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 7 SPECIFICA TIONS s n o i t a c i f i c e p S . 1 e l b a T l e d o MA 9 1 C B HA 5 2 C B H y t i c a p a C g n i t t u C m u m i x a M ) 0 4 ( e d a r G e t a i d e m r e t n I m m / g k 5 4 ( i s p 0 0 0 , 0 7 2 ) ) m m 9 1 ( n i 4 / 3 e z i S , 6 . o N) m m[...]
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Page 8
P A GE 8 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) GENERAL INFORMA TION GENERAL INFORMA TION The MQ HBC19A/HBC25A Rebar Cutter is designed to be used as a por table on-site rebar cutter , capable of cut- ting in-place rebar saf ely and efficiently with the squeeze of a trigger . Labor time and injur ie[...]
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Page 9
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 9 COMPONENTS Figure 1. HBC19A/HBC25A Components Figure 1 shows the components of the HBC19A/HBC25A Rebar Cutter . These components are descr ibed below . 1. Blade (set of two) - Cuts the rebar that is set on the holder between the b lades. 2. Spacing Bolt and [...]
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Page 10
P A GE 10 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) OPERA TION CUTTING PROCEDURE 1. Adjust the spacing bolt according to the diameter of the rebar being cut. Bolt must allow rebar to be flush, at 90° to the b lades. 2. Connect the electric plug from the cutter to a proper pow er source (115 v olts, 60[...]
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Page 11
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 11 REPLA CING CARBON BR USHES When the carbon becomes less than 5 or 6 mm (1/4 inch) the motor f orce deteriorates because of low rectification (Figure 4). The carbon br ushes need to be replaced at this time. It is also recommended that the br ushes be replac[...]
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Page 12
P A GE 12 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) REPLA CING OIL The rebar cutter uses h ydr aulic action to operate. If there is insufficient, dir ty , or improper oil in the cutter , it will not operate at full capacity . If unit is not operating proper ly , check oil le v el and condition. If nece[...]
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Page 13
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 13 MAINTENANCE g n i t o o h s e l b u o r T . 3 e l b a T m o t p m y Sm e l b o r P e l b i s s o Pn o i t u l o S . k c u t s s i d o r r e t t u C ? t n e i c i f f u s n i s i l i O e c n a n e t n i a M n i s n o i t c u r t s n i e e S . l i o d d A . n[...]
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Page 14
P A GE 14 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P ART[...]
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Page 15
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 15 SUGGESTED SP ARE P AR TS HBC19A/25A REB AR CUTTER 1 to 3 Units Qty . P/N Description 2 6415710 ............ BR USH CAP (FOR HBC19A) 2 6402520 ............ BR USH CAP (FOR HBC25A) 2 6415730 ............ CARBON BR USH (FOR HBC19A) 2 6402510 ............ CARBO[...]
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Page 16
P A GE 16 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) HBC19A/HBC25A — NAMEPLA TE AND DECALS 1 5 HBC19A OPERA TING INSTRUCTIONS 1. Place rebar in rebar holder. Rebar must rest fully within the blades. 2 Adjust spacing bolt so it holds rebar flush against stationary cutting block. 3. Tighten spacing bolt[...]
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Page 17
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 17 HBC19A/HBC25A — NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8006660 SAFETY W ARNING DECAL 1 2 8006670 OPERA TING INSTR UCTIONS DECAL 1 3 8006680 MQ LOGO 1 4 NAMEPLA TE ........................................................ 1 .....[...]
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Page 18
P A GE 18 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) HBC19A — REBAR CUTTER ASSEMBL Y 1 2 2 3 3 4 5 9 8 84 7 6 10 11 12 9 14 15 15 14 16 17 18 19 20 21 22 24 23 25 26 26 27 27 29 2 3 30 34 32 31 35 36 37 38 40 39 41 43 42 44 45 46 46 46 47 48 49 49 49 50 50 50 51 51 51 52 52 52 53 54 53 53 54 54 55 56 [...]
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Page 19
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 19 HBC19A — REBAR CUTTER ASSEMBL Y NO . P AR T NO . P AR T NAME QTY . REMARKS 1 7513090 BOL T HB6 X 22 2 2 030208200 SPRING W ASHER SW6 ...................................... 8 .......... REPLACES H9SW060100 3 7600030 W ASHER WM6 8 4 4500720 HANDLE BRACKET A[...]
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Page 20
P A GE 20 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) HBC19A — REBAR CUTTER ASSEMBL Y 1 2 2 3 3 4 5 9 8 84 7 6 10 11 12 9 14 15 15 14 16 17 18 19 20 21 22 24 23 25 26 26 27 27 29 2 3 30 34 32 31 35 36 37 38 40 39 41 43 42 44 45 46 46 46 47 48 49 49 49 50 50 50 51 51 51 52 52 52 53 54 53 53 54 54 55 56 [...]
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Page 21
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 21 HBC19A — REBAR CUTTER ASSEMBL Y 4 8 3501420 RETURN V AL VE 1 4 9 H9T4424800 URETHANE R UBBER P A CKING ......................... 3 .......... S/N 300280 AND BELOW 4 9 4500530 P A CKING ............................................................. 3 ......[...]
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Page 22
P A GE 22 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) HBC25A — REBAR CUTTER ASSEMBL Y 50 51 52 52 52 51 51 53 53 53 54 54 54 55 55 55 56 56 56 49 48 48 48 47 45 46 44 44 43 1 37 39 38 36 2 2 3 3 4 5 6 7 8 9 11 10 12 13 9 15 15 16 17 19 18 20 21 89 88 87 24 25 70 26 29 30 31 32 33 34 35 40 41 42 57 57 5[...]
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Page 23
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 23 HBC25A — REBAR CUTTER ASSEMBL Y NO . P AR T NO . P AR T NAME QTY . REMARKS 1 7513090 BOL T HB6 X 22 2 2 H9SW06100 SPRING W ASHER SW6 4 3 7600030 W ASHER WM6 4 4 4500750 HANDLE BRACKET A 1 5 H6HB062000 BOL T HB6 X 20 2 6 6415810 DUST CO VER 1 7 6415820 P A[...]
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Page 24
P A GE 24 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) HBC25A — REBAR CUTTER ASSEMBL Y 50 51 52 52 52 51 51 53 53 53 54 54 54 55 55 55 56 56 56 49 48 48 48 47 45 46 44 44 43 1 37 39 38 36 2 2 3 3 4 5 6 7 8 9 11 10 12 13 9 15 15 16 17 19 18 20 21 89 88 87 24 25 70 26 29 30 31 32 33 34 35 40 41 42 57 57 5[...]
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Page 25
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 25 HBC25A — REBAR CUTTER ASSEMBL Y 5 0 3501420 RETURN V AL VE 1 5 1 H9T4424800 URETHANE R UBBER P A CKING ......................... 3 .......... S/N 400360 AND BELOW 5 1 4500530 P A CKING ............................................................. 3 ......[...]
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Page 26
P A GE 26 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) HBC19A/HBC25A — TOOLS 17 MM 19 MM HYDRAULIC OIL ALLEN WRENCHES 3M M 4M M 5M M 6M M ALLEN WRENCHES 6M M 8M M 4M M 5M M 14 MM 17 MM 24 MM 1 2 8 7 6 3 4 5[...]
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Page 27
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 27 HBC19A/HBC25A — TOOLS 1 ALLEN WRENCH SET , HBC19A ........................ 1 .......... REPLACE LOCALL Y 2 ALLEN WRENCH SET , HBC25A ........................ 1 .......... REPLACE LOCALL Y 3 8201010 OPEN WRENCH (14mm X17mm), HBC25A 1 4 8201070 OPEN WRENCH [...]
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Page 28
P A GE 28 — HBC19A/HBC25A REBAR CUTTER • OPERA TION AND P ARTS MANU AL — REV . #4 (03/30/09) HBC19A/HBC25A — WIRING DIAGRAM 120V 120V 60 Hz 60 Hz BLACK BLUE BLACK BLUE ST A TOR ST A TOR BRUSHES BRUSHES ARMA TURE ARMA TURE ON/OFF SW ON/OFF SW HBC25A HBC19A WHITE WHITE BLACK BLACK[...]
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Page 29
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 29 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TER MS T erms of payment for part s are net 30 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges ad ded to th e invoice. All shipments are F .O .B. point of origin.[...]
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Page 30
OPERA TION AND PAR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without w ritten per mission. All other trademarks are the[...]