English dropdown-ico

Multiquip J-SERIES manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Multiquip J-SERIES, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Multiquip J-SERIES one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Multiquip J-SERIES. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Multiquip J-SERIES should contain:
- informations concerning technical data of Multiquip J-SERIES
- name of the manufacturer and a year of construction of the Multiquip J-SERIES item
- rules of operation, control and maintenance of the Multiquip J-SERIES item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Multiquip J-SERIES alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Multiquip J-SERIES, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Multiquip service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Multiquip J-SERIES.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Multiquip J-SERIES item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    OPERA TION AND PAR TS MANUAL P/N 11216 THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .m ultiquip.com J-SERIES W ALK-BEHIND TROWEL Re vision #6 (09/30/10)[...]

  • Page 2

    Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm. by power sanding, sawing, grinding, drilling and other construction activities contains chemicals kno wn to the State Some examples of these c hemicals are: Lead from lead-based paints. Crystalline silica fr[...]

  • Page 3

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 3[...]

  • Page 4

    P A GE 4 — J-SERIES W ALK-BEHIND PO WER TRO WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL— T ABLE OF CONTENTS Here's How T o Get Help ............................................ 3 T able Of Contents ..................................................... 4 P ar ts Ordering Procedures ........................[...]

  • Page 5

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 5 J-SERIES TRO WEL— P ARTS ORDERING PR OCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name[...]

  • Page 6

    P A GE 6 — J-SERIES W ALK-BEHIND PO WER TRO WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) TRAINING CHECKLIST This checklist will lists some of the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist whenever a new operator is to be trained or it can be used a[...]

  • Page 7

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 7 D AIL Y PRE-OPERA TION CHECKLIST COMMENTS: J-SERIES TR O WEL— D AIL Y PRE-OPERA TION CHECKLIST T S I L K C E H C N O I T A R E P O - E R P Y L I A D 1 . l e v e L l i O e n i g n E 2 . l e v e L d i u l F x o b r a e G 3 . s e d a l B f o n o i t i [...]

  • Page 8

    P A GE 8 — J-SERIES W ALK-BEHIND PO WER TRO WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL— SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Saf ety Messages and Operating Instructions could result in injury to your[...]

  • Page 9

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 9 Accidental Starting AL W A YS place the engine ON/OFF switch in the OFF position, when the trowel is not in use. Over Speed Conditions NEVER tamper with the factory settings of the engine gov e r nor or settings. Personal injury and damage to the engi[...]

  • Page 10

    P A GE 10 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) CA UTION: F ailure to f ollow instr uctions in this manual ma y lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industr ial use only . The following sa[...]

  • Page 11

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 11 J-SERIES TRO WEL— R ULES FOR SAFE OPERA TION ■ DO NOT operate this trowel unless all guards and safety devices are attached and in place. See Pages 16 and 17. ■ AL W A YS use proper lifting techniques when moving the trowel. ■ AL W A YS check[...]

  • Page 12

    P A GE 12 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TRO WEL— OPERA TION AND SAFETY DECALS Machine Safety Decals The J-Ser ies walk-behind tro wel is equipped with a number of saf ety decals. These decals are provided f or operator saf ety and maintenance information. Figure 1 below[...]

  • Page 13

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 13 J-SERIES TR O WEL— SPECIFICA TIONS (TRO WEL) NOTE: 1 . Sound pressure is a weighted measure. Measured at the operators ear position while the walk-behind trowel is operating at full throttle on concrete in a manner most often experienced in “ nor[...]

  • Page 14

    P A GE 14 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL— SPECIFICA TIONS (ENGINES & ELECTRIC MO T OR ) T abl e 2. Specificatio ns ( Engines & Ele ctric M otor) Engine/Electric Motor Model HOND A GX-160QA2 Electric Motor Ty p e Air-cooled 4 stroke, Single Cylinder , OHV[...]

  • Page 15

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 15 J-SERIES TRO WEL— GENERAL INFORMA TION J-Series W alk-Behind T ro wel Familiarization This walk-behind trowel is designed for the floating and finishing of concrete slabs. T ake a walk around the tro wel. T ake notice of all the major components (s[...]

  • Page 16

    P A GE 16 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL— CONTR OLS AND COMPONENTS Figure 3. J-Series W alk-Behind T rowels[...]

  • Page 17

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 17 Figures 3 shows the location of the basic controls or components, for the J-Series trowel. Listed below is a brief explanation of each control or component 1 . Quic k Pitch ™ Control Handle – T o adjust the pitch of the blades, grasp the handle t[...]

  • Page 18

    P A GE 18 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) Figure 4. Engine Controls and Components INITIAL SER VICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual f or instr uctions & details of op[...]

  • Page 19

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 19 J-SERIES TR O WEL — ASSEMBL Y AND INST ALLA TION Assembly and Installation Before the trowel can be put into operation there are some components that must be installed before the trowel can be used. This section explains how to install those compon[...]

  • Page 20

    P A GE 20 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TRO WEL — ASSEMBL Y AND INST ALLA TION 3 . Remove one brass set nut from the Quick Pitch™ cable end as shown in Figure 7. 4 . Thread the second brass set nut towards the cable as far as possible. Figure 7. Quick Pitch ™ Cable [...]

  • Page 21

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 21 J-SERIES TR O WEL — ASSEMBL Y AND INST ALLA TION 2 . On ROBIN engines, the hook-on the engine end of the throttle wire must be removed. Make the cut as shown in Figure 11. The HOND A engine will not require this modification to the throttle cable. [...]

  • Page 22

    P A GE 22 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) CAUTION CAUTION CAUTION CAUTION CAUTION NEVER operate the trowel in a confined area or enclosed area structure that does not provide ample free flo w of air . AL W A YS wear approv ed ey e and hear ing protection before operating the trowel.[...]

  • Page 23

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 23 J-SERIES TR O WEL— PRE-INSPECTION Fuel Check Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the trowel if the engine is hot! or running . Explosive Fuel V -belt Check A wo[...]

  • Page 24

    P A GE 24 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — INITIAL ST ART -UP (GASOLINE ENGINE) This section is intended to assist the operator with the initial start-up of the walk-behind trowel. It is extremely important that this section be read carefully before attempting t[...]

  • Page 25

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 25 J-SERIES TRO WEL — INITIAL ST ART -UP (GASOLINE ENGINE) NEVER disable or disconnect the centrifugal kill switch. It is provided for the operators’ safety and injury may result if it is disabled, disconnected or improperly maintained. 3 . Place th[...]

  • Page 26

    P A GE 26 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — INITIAL ST ART -UP (ELECTRIC MO T OR) Star ting The Electric Motor (Single Phase 115/230 V olts) The electric motor used on the B-Series trowel has two operating voltages: ■ 115 V AC Single Phase, 2 Horsepo wer ■ 23[...]

  • Page 27

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 27 J-SERIES TRO WEL — OPERA TION Pitching The Blades. Quick Pitch Handle 1 . T o pitch the blades upwards using the "Quic k Pitch ™" T -handle , (Figure 27) simply squeeze the trigger lock and pull the T -handle towards the oper ator . Pus[...]

  • Page 28

    P A GE 28 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — OPERA TION Figure 31. Maneuvering The T ro wel Figure 31 below illustrates a typical walk-behind trowel application. Practice maneuv ering the trowel. The tr ick is to let the trowel do the work. Continue to practice ma[...]

  • Page 29

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 29 Blades Blades are a vital par t of finishing concrete. This Whiteman finisher has been designed to finish concrete and are built to stringent quality standards out of the finest trowel steel. If you need replacement blades, consult your parts list in[...]

  • Page 30

    P A GE 30 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) T rowel Arm Adjustment T ool If blades show uneven wear patterns or some tend to wear out faster than others, the trowel arms may need to be adjusted. Whiteman makes a special tool (Figure 38) that will adjust all of the trow el ar ms consis[...]

  • Page 31

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 31 Figure 39. W orn Spider Plate T rowel Arm adjustment Pr ocedure A level , clean area to test the trowel prior to and after is essential. Any unlevel spots in the floor or debris under the trowel blades will giv e an incorrect perception of adjustment[...]

  • Page 32

    P A GE 32 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — MAINTENANCE ■ Does the trowel have a perceived rolling or bouncing motion when in use? ■ Look at the trowel while it is running, does the guard ring “rock up and down” relative to the ground? 2. Start engine, an[...]

  • Page 33

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 33 J-SERIES TR O WEL — MAINTENANCE T rowel Arm Flatness T est 1 . Using a piece of 3/4 inch thick steel plate or any surface which is true and flat , check all six sides of each trowel arm for flatness. 2 . Check each of the six sides of the trowel ar[...]

  • Page 34

    P A GE 34 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) T rowel Arm Adjustment Shown in Figure 47 is the adjustment fixture with a trowel arm inserted. As each trowel arm is locked into the fixture, the arm bolt is adjusted to where it contacts a stop on the fixture. This will consistently adjust[...]

  • Page 35

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 35 Figure 48. T ro wel Arm Adjustment T ool 10 . Carefully lift the upper tro wel assembly , line up the key - way on gear box main shaft and insert into spider assembly 11 . Reinstall square head cone point into spider plate and tighten in place. Tight[...]

  • Page 36

    P A GE 36 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — TR OUBLESHOO TING (TR O WEL) G N I T O O H S E L B U O R T . 6 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t a t o n r o h g u o r g n i n n u r e n i g n E . l l a ? n o i t c n u f l a m h c [...]

  • Page 37

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 37 J-SERIES TR O WEL — TR OUBLESHOO TING (TR O WEL) ) D E U N I T N O C ( G N I T O O H S E L B U O R T . 6 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S h s i g g u l s r o g n i p p i l s h c t u l C d e e p s e n i g n e o t[...]

  • Page 38

    P A GE 38 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — TR OUBLESHOO TING (ENGINE) ) E N I G N E ( G N I T O O H S E L B U O R T . 7 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S o n t u b , e l b a l i a v a s i l e u f " , t r a t s o t t l u c i f f[...]

  • Page 39

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 39 NO TE P A GE[...]

  • Page 40

    P A GE 40 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — EXPLANA TION OF CODES IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the man ual if there[...]

  • Page 41

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 41 J-SERIES TR O WEL 1 T O 3 UNITS WITH HOND A GX160QA2 ENGINE. 1 to 3 Units Qt y . ........ P/N .............................. Description 3 ............ 0189 ...................... GR IP 2 ............ 1103 ...................... SAFETY SWITCH 2 .....[...]

  • Page 42

    P A GE 42 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS[...]

  • Page 43

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 43 J-SERIES TR O WEL — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1734 D E C A L : W ARNING DO NOT OPERA TE 1 2 1755 D E C A L : W ARNING PITCH HANDLE 1 3 12405 DECAL: QUICK PITCH ™ HANDLE INSERT 2 4 175[...]

  • Page 44

    P A GE 44 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — ST AND ARD HANDLE ASSY . ST AND ARD HANDLE ASSY .[...]

  • Page 45

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 45 J-SERIES TR O WEL — ST AND ARD HANDLE ASSY . ST AND ARD HANDLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0189 HANDLE GRIP 2 1 4634 HANDLE GRIP (ELECTRIC MODEL) 2 2 1102 PLUG 1 3 0304 RHMS 10-24X 1/4" 4 4 1103 SAFETY SWITCH ASSY 1 5 1[...]

  • Page 46

    P A GE 46 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — QUICK PITCH™ HANDLE ASSY . QUICK PITCH ™ T -HANDLE ASSY .[...]

  • Page 47

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 47 J-SERIES TRO WEL — QUICK PITCH™ HANDLE ASSY . QUICK PITCH ™ T -HANDLE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 * 1746 QUICK PITCH TRIGGER 1 2 * 1724 CONTROL HANDLE GRIP 2 3 * 1707 CONTROL HANDLE .................................. 1 ..[...]

  • Page 48

    P A GE 48 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — THRUST BEARING KIT ASSY . THR UST BEARING KIT ASSY .[...]

  • Page 49

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 49 THR UST BEARING KIT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 12208 WEAR RING 1 2 * 12778 FLANGE BEARING 1 3 * 10793 T H R UST COLLAR W/BUSHING 1 4 * 1471 BUSHING 1 5 * 1154A L O WER WEAR PLA TE 1 6 10968 T H R UST BEARING KIT ...........[...]

  • Page 50

    P A GE 50 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TRO WEL — 3 AND 4-BLADE SPIDER ASSY . 3 AND 4 BLADE SPIDER ASSY .[...]

  • Page 51

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 51 3 AND 4 BLADE SPIDER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 12208 WEAR RING 1 CHECK P/N 1803 2 * 12778 FLANGE BEARING 1 3 * 10793 T H R UST COLLAR ................................................................ 1 ........ INCL UDES IT[...]

  • Page 52

    P A GE 52 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — GEARBO X AND ENGINE MOUNTS ASSY . GEARBO X AND ENGINE MOUNTS ASSY .[...]

  • Page 53

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 53 J-SERIES TR O WEL — GEARBO X AND ENGINE MOUNTS ASSY . GEARBO X AND ENGINE MOUNTS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 % 1131 GEAR CASE 1 2 % 0131A HHCS 1/4-20X3/4" 8 3 % 1136 END CAP 1 4 2614 GASKET KIT .........................[...]

  • Page 54

    P A GE 54 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TRO WEL — ENGINES, 5.0 HP HOND A,4.6 HP R OBIN, 3&5 HPB&S ENGINES , 5.0 HP HOND A, 4.6 HP ROBIN, & 3&5 HP BRIGGS AND STRA TT ON[...]

  • Page 55

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 55 ENGINES , 5.0 HP HOND A, 4.6 HP ROBIN, & 3&5 HP BRIGGS AND STRA TT ON NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ENGINE 3 HP BRIGS & STRA TT ON 1 1 ENGINE 5 HP BRIGS & STRA TT ON 1 2 0627 SQUARE KEY 3/16 X 3/16X1.1/4" 1 3 0255 [...]

  • Page 56

    P A GE 56 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TRO WEL — HAND CLUTCH ASSY . - S/N LJ42036 AND BELO W HAND CLUTCH ASSY .-S/N LJ42036 AND BELO W[...]

  • Page 57

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 57 HAND CLUTCH ASSY .-S/N LJ42036 AND BELO W NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ENGINE 5HP HONDA 1 1 ENGINE 5HP B&S 1 1 ENGINE 4.6 HP ROBIN 1 2 0939 SP A CER (HOND A, B&S) 3 2 0939 SP A CER (R OBIN) 4 3 1512 HAND CLUTCH HAND LEVER 1 4 [...]

  • Page 58

    P A GE 58 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — HAND CLUTCH ASSY . - S/N LJ42037 AND ABO VE HAND CLUTCH ASSY .-S/N LJ42037 AND ABO VE[...]

  • Page 59

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 59 HAND CLUTCH ASSY .-S/N LJ42037 AND ABO VE NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ENGINE 5 HP HONDA 1 1 ENGINE 4 HP ROBIN 1 1 ENGINE 5 HP BRIGGS & STRA TT ON 1 2 10036 CLUTCH ASSIST HANDLE ASSY 1 3 6014C HEX FINISH NUT 5/16-24 1 4 0300B FL A[...]

  • Page 60

    P A GE 60 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — ELECTRIC MO T OR ASSY . ELECTRIC MO T OR ASSY .[...]

  • Page 61

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 61 J-SERIES TRO WEL — ELECTRIC MO T OR ASSY . ELECTRIC MO T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1860 ELECTRIC MOTOR 2HP 1 2 0627 SQUARE KEY 3/16X3/16X1.1/4" 1 3 1231 A UT OMA TIC CLUTCH ASM 5/8" BORE 1 4 1232 SPINDLE 5/8&q[...]

  • Page 62

    P A GE 62 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — GU ARD RING ASSY . GU ARD RING ASSY .[...]

  • Page 63

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 63 GU ARD RING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 2274 ST A TIONAR Y GU ARD RING ............................................... 1 ............ REPLACES P/N 1244 2 1489 SPIDER PLA TE ASSY 16-1/2" ARM (EXT) .........................[...]

  • Page 64

    P A GE 64 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TR O WEL — BLADES & ADJUSTMENT FIXTURE ASSY . (OPTIONS) BLADES & ADJUSTMENT FIXTURE ASSY .[...]

  • Page 65

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 65 J-SERIES TR O WEL — BLADES & ADJUSTMENT FIXTURE ASSY . BLADES & ADJUSTMENT FIXTURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 20 COMBO FLOA T & FINISH BLADE .......................... 3,4 ...... CONT ACT UNIT SALES DEPT ./A CCESS[...]

  • Page 66

    P A GE 66 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) J-SERIES TRO WEL — LIFTING B ALE ASSY . (OPTION) LIFTING BALE ASSY . (OPTION)[...]

  • Page 67

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 67 LIFTING BALE ASSY . (OPTION) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 LIFTING BALE ASS Y .................................. 1 ............. CONT ACT UNIT SALES DEPT ./ACCESSOR Y ITEM 2 102 29 HHCS 5/16-24X1" 4 3 0161C LOCK W ASHER 5/16"[...]

  • Page 68

    P A GE 68 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) HOND A GX160K1QA2 ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]

  • Page 69

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 69 CYLINDER HEAD ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12210ZH8000 CYLINDER HEAD , COMP .............................. 1 ........... INCLUDES ITEMS W/ * 2 * 12204ZE1306 GUIDE, IN. V AL VE (O VER SIZE) 1 3 * 12205ZE1315 GUIDE, EX. V AL VE (OS) [...]

  • Page 70

    P A GE 70 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) HOND A GX160K1QA2 ENGINE — CYLINDER B ARREL ASSY . CYLINDER BARREL ASSY .[...]

  • Page 71

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 71 CYLINDER BARREL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 06165ZE1000 GO VERNOR KIT ........................................................ 1 .......... INCLUDES ITEMS W/ * 2 12000ZH8010 CYLINDER BARREL ASSY . .................................[...]

  • Page 72

    P A GE 72 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) CRANKCASE CO VER ASSY . HOND A GX160K1QA2 ENGINE — CRANKCASE CO VER ASSY .[...]

  • Page 73

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 73 CRANKCASE CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11300ZE1641 C O VER ASSY , CRANKCASE (U TYPE) .......... 1 .......... INCLUDES ITEMS W/ * 3 11381ZH8801 GASKET CASE CO VER 1 4 15600ZE1003 CAP ASSY , OIL FILLER 1 INCLUDES ITEMS W/ # 5 [...]

  • Page 74

    P A GE 74 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) CRANKSHAFT ASSY . HOND A GX160K1QA2 ENGINE — CRANKSHAFT ASSY .[...]

  • Page 75

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 75 CRANKSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 3 13310ZE1601 CRANKSHAFT COMP .,(Q TYPE) 1 9 90745ZE1600 KEY (4.78X4.78X38) 1 HOND A GX160K1QA2 ENGINE — CRANKSHAFT ASSY .[...]

  • Page 76

    P A GE 76 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) PIST ON ASSY . HOND A GX160K1QA2 ENGINE — PIST ON RINGS ASSY .[...]

  • Page 77

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 77 PIST ON RINGS ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13010ZF1023 RING SET , PISTON (STD) 1 13011ZF1023 RING SET , PIST ON (0.25) 1 13012ZF1023 RING SET , PIST ON (0.50) 1 13013ZF1023 RING SET , PIST ON (0.75) 1 2 13101ZH8000 P I STON (STD) 1[...]

  • Page 78

    P A GE 78 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) CAMSHAFT ASSY . HOND A GX160K1QA2 ENGINE — CAMSHAFT ASSY .[...]

  • Page 79

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 79 CAMSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 14100ZE1812 CAMPSHAFT ASSY . ........................................ 1 .......... INCLUDES ITEMS W/ * 2 14410ZE1010 R O D , PUSH 2 3 14431ZE1000 A R M, V A L V E R OCKER 2 4 14441ZE1010 L I FT[...]

  • Page 80

    P A GE 80 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) RECOIL ST ARTER ASSY . HOND A GX160K1QA2 ENGINE — RECOIL ST ARTER ASSY .[...]

  • Page 81

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 81 RECOIL ST ARTER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 28400ZH8013ZB S T AR TER ASSY , RECOIL NH1(BLA CK) ........ 1 .......... INCLUDES ITEMS W/ * 2 * 28410ZH8003ZB CASE COMP ., RECOIL ST ARTER 1 3 * 28420ZH8013 REEL, RECOIL ST ARTER 1 4 * [...]

  • Page 82

    P A GE 82 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) F AN CO VER ASSY . HOND A GX160K1QA2 ENGINE — F AN CO VER ASSY .[...]

  • Page 83

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 83 F AN CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 2 19610ZE1000ZC C O VER COMP ., F AN NH1(BLA CK) 1 4 19612ZH8000 P LA TE, SIDE(STD) 1 8 19630ZH8000 SH R OUD COMP . 1 11 36100ZE1015 SW I TCH ASSY ., ENGINE 1 13 90013883000 BO L T , FLANGE 6X[...]

  • Page 84

    P A GE 84 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) CARBURET OR ASSY . HOND A GX160K1QA2 ENGINE — CARB URET OR ASSY .[...]

  • Page 85

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 85 CARBURET OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 * 16010ZE1812 GASKET SET 1 2 * 16011ZE0005 V AL VE S ET , FL O A T 1 3 * 16013ZE0005 FLO A T S ET 1 4 * 16015ZE0831 CHAMBER SET , FLO A T ............................... 1 .......... INCLUDE[...]

  • Page 86

    P A GE 86 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) HOND A GX160K1QA2 ENGINE — AIR CLEANER ( OIL B A TH ) ASSY . AIR CLEANER (OIL BA TH ) ASSY .[...]

  • Page 87

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 87 AIR CLEANER (OIL BA TH ) ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 16271ZE1000 GASKET ELBOW 1 2 * 17238ZE7010 COLLAR AIR CLEANER 2 3 * 17239ZE1000 COLLAR B AIR CLEANER 1 4 17401ZE1810 B O D Y CLEANER OIL BA TH 1 5 17402ZE1810 P AN CLEANER OIL O[...]

  • Page 88

    P A GE 88 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) MUFFLER ASSY . HOND A GX160K1 ENGINE — MUFFLER ASSY .[...]

  • Page 89

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 89 MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 18310ZH8810 M UFFLER COMP . 1 3 18320ZF1H01 PROTECTOR, MUFFLER 1 6 18340ZE1010 DEFLECT OR COMP . 1 7 18355ZE1000 ARRESTER, SP ARK 1 8 18381ZH8800 GASKET , MUFFLER 1 9 18522ZE1000 GUIDE, MUFFLER [...]

  • Page 90

    P A GE 90 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) HOND A GX160K1QA2 ENGINE — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 91

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 91 FUEL T ANK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 16854ZH8000 RUBBER, SUPPORTER 1 2 16955ZE1000 JOINT , FUEL T ANK 1 3 17510ZE1020ZF T ANK COMP ., FUEL NH1 (BLACK) 1 5 17620ZH7013 CAP COMP ., FUEL FILLER ............................. 1 .....[...]

  • Page 92

    P A GE 92 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) HOND A GX160K1QA2 ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY .[...]

  • Page 93

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 93 FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13331357000 KE Y , SPECIAL WOOD RUFF , 25X18 1 2 19511ZE1000 F AN, COOLING 1 3 28450ZH8811 PULLEY COMP ., ST AR TER 1 5 31100ZE1000 F L YWHEEL COMP . 1 31100ZE1810 F L YWHEEL COMP ., LAMP 1 8 [...]

  • Page 94

    P A GE 94 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) HOND A GX160K1QA2 ENGINE — IGNITION COIL ASSY . IGNITION COIL ASSY .[...]

  • Page 95

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 95 IGNITION COIL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 30500ZE1033 COIL ASSY ., IGNITION 1 2 30700ZE1013 CAP ASSY ., NOISE SUPPRESSOR 1 7 36101ZE1010 WIRE, STOP SWITCH (370MM) 1 11 90121952000 B O L T , FLANGE, 6X25 2 HOND A GX160K1QA2 ENGINE [...]

  • Page 96

    P A GE 96 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) HOND A GX160K1QA2 ENGINE — CONTR OL ASSY . CONTR OL ASSY .[...]

  • Page 97

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 97 CONTROL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 2 16500ZH8821 CONTROL ASSY ., REMO TE .......................... 1 .......... INCLUDES ITEMS W/ * 4 16551ZE0010 ARM, GO VERNOR 1 5 16555ZE1000 R O D , G O VERNOR 1 6 16561ZE1020 SPRING, GO VERNOR [...]

  • Page 98

    P A GE 98 — J-SERIES W ALK-BEHIND PO WER TR O WEL— OPERA TION AND P ARTS MANU AL — REV . #6 (09/30/10) HOND A GX160K1QA2 ENGINE — LABEL ASSY . LABEL ASSY .[...]

  • Page 99

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 99 LABEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 87521ZH8010 EMBLEM, INTERNAL 1 2 87522ZE1810 MARK, CA UTION EXTERNAL 1 3 87522ZH9000 LABEL, CA UTION 1 6 87258ZE1810 MARK, CHOKE 1 7 87530ZH8810 LABEL, SPECIFICA TION EXTERNAL 1 HOND A GX160K1QA2 [...]

  • Page 100

    P A GE 100 — J-SERIES W ALK-BEHIND PO WER TRO WEL— OPERA TION AND P AR TS MANU AL — REV . #6 (09/30/10) NO TE P A GE[...]

  • Page 101

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 101 GASKET KIT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 06111ZH8405 GASKET KIT .................................................... 1 .......... INCLUDES ITEMS W/ * 1 * 11381ZH8801 GASKET , CASE CO VER NON ASBEST 1 2 * 12251ZF1800 GASKET , CYLINDER[...]

  • Page 102

    P A GE 102 — J-SERIES W ALK-BEHIND PO WER TRO WEL— OPERA TION AND P AR TS MANU AL — REV . #6 (09/30/10) TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges ad ded to the invoice. All shipments are F .O .B. p[...]

  • Page 103

    J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 103 NO TE P A GE[...]

  • Page 104

    OPERA TION AND PAR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC. Multiquip Inc, the MQ logo and the Whiteman logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, o r altered without written per mission. All othe [...]