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Multiquip JB5090 manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com JIMMY SERIES MODELS: JB5135, JB7135, JB5090, JB7090, JB8090, JB9180, JB11090 HYDRAULIC REBAR BENDERS MODEL JPU1 ELECTRIC-HYDRAULIC PUMP Re vision #9 (01/04/08)[...]

  • Page 2

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 2 Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous oth[...]

  • Page 3

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 3 JIMMY SERIES HYDRA ULIC REB AR BENDERS — T ABLE OF CONTENTS Specification and part number are subject to change without notice . NOTE NOTE As a continuing effort to update our parts book, contact the MUL TIQUIP literature department for the lates[...]

  • Page 4

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 4 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and Address ?[...]

  • Page 5

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 5 JIMMY SERIES HYD . REB AR BENDERS— SAFETY MESSA GE ALERT SYMBOLS NOTE SAFETY MESSA GE ALERT SYMBOLS The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others . The Safety Messages specifical[...]

  • Page 6

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 6 JIMMY SERIES HYDRA ULIC REB AR BENDERS — RULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the Jimmy Series Hydraulic Rebar Bender and Electric-Hydraulic Pump. GENERAL SAFETY ■ DO NO T operate or ser[...]

  • Page 7

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 7 JIMMY SERIES HYDRA ULIC REB AR BENDERS — R ULES FOR SAFE OPERA TION UNIT SAFETY INSTRUCTIONS ■ All hose connections must be tightened with the proper tools bef ore operating h ydraulic pow er unit. DO NO T over tighten. Connections should only [...]

  • Page 8

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 8 PO WER UNIT TRANSPORTING ( Electric-Hydraulic Pump) ■ When transpor ting of the po wer unit (pump) is required, AL W A YS carr y unit by its handle . ■ AL W A YS wrap pow er and remote cable cords neatly to av oid tr ipping and damage when tr a[...]

  • Page 9

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 9 t r a h C e z i S r a b e R . 2 e l b a T l e d o M5 3 1 5 B J5 3 1 7 B J0 9 0 5 B J0 9 0 7 B J0 9 0 8 B J0 8 1 9 B J0 9 0 1 1 B J s u i d a R g n i d n e B ° 5 3 1° 5 3 1° 0 9° 0 9° 0 9° 0 8 1° 0 8 1 ) 3 1 # / M 0 1 ( 4 # ★ ★★ ★ ) 6[...]

  • Page 10

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 10 JIMMY SERIES HYDRA ULIC REB AR BENDERS — SPECIFICA TIONS (PUMP) s n o i t a c i f i c e p S p m u P c i l u a r d y H c i r t c e l E . 3 e l b a T p m u P l e d o M1 U P J n o i t a c i f i c e p S r o t o MT 1 0 5 1 W E P e p y Tp m u P c i r [...]

  • Page 11

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 11 JIMMY SERIES HYDRA ULIC REB AR BENDERS — GENERAL INFORMA TION GENERAL INFORMA TION The MQ Jimmy Series Hydraulic Rebar Benders are designed to be used as portable on-site rebar benders, capable of bending in-place rebar to approved American Conc[...]

  • Page 12

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 12 JIMMY SERIES HYDRA ULIC REB AR BENDERS — GENERAL INFORMA TION Rebar Spirals and Cages ■ Can bend rebar up to 135° (Figure 3) and fits between spirals as close as 2 in. (5 cm. ) on center . ■ No welding required. Figure 3. Rebar Spirals and [...]

  • Page 13

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 13 1 . Remote Control Unit – Allows the hydraulic cylinder on the rebar unit to be advanced or held . 2 . Remote Control Cable – Allows the Electric-Hydraulic Pump to be operated remotely . 3 . Hydraulic Reservoir– Holds 1.00 gallon (3.78 liter[...]

  • Page 14

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 14 JIMMY SERIES HYDRA ULIC REB AR BENDERS — INSPECTION BEFORE ST ARTING CA UTION - Read Manual Before attempting to operate this rebar bender , and to av oid serious injury to personnel, always read and understand operation manual. F ailure to read[...]

  • Page 15

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 15 JIMMY SERIES HYDRA ULIC REB AR BENDERS — APPL YING PO WER CONNECTING THE PO WER 1 . The electric-hydr aulic pump requires 115 V A C , 60 Hz pow er . Applying pow er to the pump that is not speci- fied will cause severe damage to the pump's [...]

  • Page 16

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 16 OPERA TION Control V alve Lever 1. This hydraulic pump has a 3-w a y , 3-position valv e that is activated by a control valve lever (Figure 8). In the neutral position, “ PORT A ” is CLOSED , meaning there is no flow of pressurized fluid. 2. I[...]

  • Page 17

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 17 JIMMY SERIES HYDRA ULIC REBAR BENDERS — OPERA TION Figure 12. Rebar Placement 4 . Place the pump control valve lever i n the forward position (Figure 9). 5. Place and hold the toggle switch on the remote control unit in the ON position. The reba[...]

  • Page 18

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 18 Positioning the Rebar Bender (Method 3) For Model JB5135 1. Place the pump control valve lever (Figure 8) in the neutral position. 2 . Send the end of the spiral rebar through the gap in the puller hook. Secure the puller hook around the straight [...]

  • Page 19

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 19 JIMMY SERIES HYDRA ULIC REB AR BENDERS — OPERA TION/SHUT -DO WN Shutting Down the Rebar Bender and P ower Unit 1. Remov e Rebar Bender from the rebar . 2. Place ON/OFF toggle switch in the OFF position. 3. Unplug AC P ower cord from receptacle .[...]

  • Page 20

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 20 PREVENTIVE MAINTENANCE Preventive maintenance should be performed on a daily or weekly basis depending on the amount and working use. A higher than normal operating pressure could indicate a need for immediate maintenance. A clean well lubricated [...]

  • Page 21

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 21 NO TE P A GE[...]

  • Page 22

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 22 JIMMY SERIES HYD . REB AR BENDERS — EXPLANA TION OF CODE IN REMARKS The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed. When ordering[...]

  • Page 23

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 23 JIMMY SERIES HYDRA ULIC REB AR BENDER 1 to 3 Units (JB5135) Qt y . ..... P/N ...................... D escription 1 ......... R B252698 ........... PULLER HOOK 1 ......... R B252818 ........... CAP SCREW , 5/8-18 X 2-1/2 LG 1 ......... R B252703 ..[...]

  • Page 24

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 24 JIMMY SERIES HYDRA ULIC REB AR BENDERS — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS BY MUL TIQUIP SERIAL NO . 59- 9 0 0 2 MODEL JBXXXX W ARNING Read, understand and follow any and all printed materials provided with and on this device. Do not o[...]

  • Page 25

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 25 JIMMY SERIES HYDRA ULIC REB AR BENDERS — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARK 1 TBD W ARNING, READ MANU AL DECAL 1 2 NAMEPLA TE, JB5135 ................................................. 1 ............[...]

  • Page 26

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 26 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB5135 ASSY . JB5135 ASSY .[...]

  • Page 27

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 27 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB5135 ASSY . JB5135 ASSY . NO P AR T NO P AR T NAME QTY . REMARK 1 RB252698 PULLER HOOK 1 2 RB252818 CAP SCREW(5/8- 18 X 2- 1/2LG.) 4 3 RB252839 LOCK NUT(5/8- 18) 4 4 RB252745 DECAL 1 5 RB9681 STREET ELB[...]

  • Page 28

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 28 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB7135 ASSY . JB7135 ASSY .[...]

  • Page 29

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 29 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB7135 ASSY . JB7135 ASSY . NO P AR T NO P AR T NAME QTY . REMARK 1 RB252710 ROLLER PIN 1 2 RB252828 BALL PLUNGER 1 3 RB252707 MAIN ROLLER 1 4 RB252706 PULLER HOOK 1 5 RB252841 LOCK NUT 4 6 RB252820 CAP S[...]

  • Page 30

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 30 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB5090 ASSY . JB5090 ASSY .[...]

  • Page 31

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 31 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB5090 ASSY . NO . PAR T NO . P AR T NAME QTY . REMARKS 1 RB252839 LOCKNUT (5/8-18) 6 2 RB252844 W ASHER (5/8) 6 3 RB252662 OUTSIDE PLA TE (LEFT AND RIGHT) 1 4 RB252672 CENTRAL SHAFT 1 5 RB9681 STREET ELB[...]

  • Page 32

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 32 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB7090 ASSY . JB7090 ASSY .[...]

  • Page 33

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 33 NO . PAR T NO . P AR T NAME QTY . REMARKS 1 RB252840 LOCKNUT (7/8-14) 5 2 RB252845 W ASHER (7/8) 5 3 RB252676 OUTSIDE PLA TE (LEFT AND RIGHT) 1 4 RB252686 CENTRAL SHAFT 1 5 RB9681 STREET ELBOW FITTING (3/8 NPTF) 1 6 RB9777 R UBBER HOSE (10') [...]

  • Page 34

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 34 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB8090 ASSY . JB8090 ASSY .[...]

  • Page 35

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 35 JB8090 ASSY . JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB8090 ASSY . NO . PAR T NO . P AR T NAME QTY . REMARKS 1 RB252840 LOCKNUT (7/8-14) 5 2 RB252845 W ASHER (7/8) 5 3 RB252691 OUTSIDE PLA TE (LEFT AND RIGHT) 1 4 RB252686 CENTRAL SHAFT 1 5 RB9[...]

  • Page 36

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 36 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB9180 ASSY . JB9180 ASSY .[...]

  • Page 37

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 37 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB9180 ASSY . JB9180 ASSY . NO. PART NO. P AR T NAME QTY . REMARKS 1 RB252716 TOP ROLLER 1 2 RB252807 HEX CAP SCREW (1/4-20 X 1" LG.) 2 3 RB252711 OUTSIDE SIDE PLA TES (RIGHT AND LEFT) 2 4 RB252854 G[...]

  • Page 38

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 38 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB11090 ASSY . JB11090 ASSY .[...]

  • Page 39

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 39 JIMMY SERIES HYDRA ULIC REB AR BENDERS — JB11090 ASSY . JB11090 ASSY . NO. PART NO. P AR T NAME QTY . REMARKS 1 RB252737 TOP ROLLER 1 2 RB252807 HEX CAP SCREW (1/4-20 X 1" LG.) 2 3 RB252732 OUTSIDE SIDE PLA TES (RIGHT AND LEFT) 2 4 RB252854[...]

  • Page 40

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 40 JIMMY SERIES HYDRA ULIC REB AR BENDERS — ELECTRIC PUMP ASSY . PUMP ASSY .[...]

  • Page 41

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 41 JIMMY SERIES HYDRA ULIC REB AR BENDERS — ELECTRIC PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 E1649001108 MOT OR, 1.5 HP 1 2 E0569002107 GASKET , MOT OR 1 3 E0569003109 RESER V OIR CO VER PLA TE 1 4 E0569004101 RESER V O[...]

  • Page 42

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 42 JIMMY SERIES HYDRA ULIC REB AR BENDERS — CONTROL V AL VE ASSY .[...]

  • Page 43

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 43 CONTROL V AL VE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 E0561002107 CAP V AL VE 1 2 # SOCKET HEAD SCREW (3/8-16UNC X 1-1/2") 4 3+ SPRING DETENT 1 4+ STEEL BALL, 1/4" 1 5 E0561003109 V A L V E BONNET 1 6+ O-RING, 3.5 X 44.45 1[...]

  • Page 44

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 44 Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of payment f or par ts are net 30 days . FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All sh[...]

  • Page 45

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 45 NO TE P A GE[...]

  • Page 46

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MUL TIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the pro[...]