English dropdown-ico

Multiquip M2870300504 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Multiquip M2870300504, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Multiquip M2870300504 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Multiquip M2870300504. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Multiquip M2870300504 should contain:
- informations concerning technical data of Multiquip M2870300504
- name of the manufacturer and a year of construction of the Multiquip M2870300504 item
- rules of operation, control and maintenance of the Multiquip M2870300504 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Multiquip M2870300504 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Multiquip M2870300504, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Multiquip service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Multiquip M2870300504.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Multiquip M2870300504 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #1 (01/06/09) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. UL TRA-SILENT TM SERIES MODEL DCA-70SSIU 60 Hz GENERA TOR P AR TS LIST NO . M2870300504[...]

  • Page 2

    P A GE 2 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09)[...]

  • Page 3

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 3 1 © COPYRIGHT 2009, MUL TIQUIP INC . MQ P ow er Inc, Super-Silent series, and the MQ P o wer logo are registered trademarks of Multiquip Inc. and ma y not be used, reproduced, or altered without written permission. All other trademarks are the property of thier res[...]

  • Page 4

    P A GE 4 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NO TE MQ POWER DCA-70SSIU (60HZ) MQ POWER DCA-70SSIU (60HZ) MQ POWER DCA-70SSIU (60HZ) MQ POWER DCA-70SSIU (60HZ) MQ POWER DCA-70SSIU (60HZ) SUPER-SILENT GENERA SUPER-SIL[...]

  • Page 5

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 5 1 MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET : www .mqpower .com When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ?[...]

  • Page 6

    P A GE 6 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MU I S S 0 7 - A C D e p y T , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o [...]

  • Page 7

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 7 1 DCA-70SSIU (60 Hz) — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions 70 A B E C D F H G TOP VIEW SIDE VIEW FRONT VIEW Denyo S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . n i n o i s n e m i Dr e t t e L e c n e r e f e R) . [...]

  • Page 8

    P A GE 8 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) Bef ore using this g enerator , ensure that the operating individual has read and understands all instructions in this manual. Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messag[...]

  • Page 9

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 9 1 DCA-70SSIU (60 Hz) — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use. AL W A YS wear approv ed respiratory protection. AL W A YS wear approv ed eye and hearing pr[...]

  • Page 10

    P A GE 10 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-70SSIU (60 Hz) Ultra Silent™ Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this enti[...]

  • Page 11

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 11 1 DCA-70SSIU (60 Hz) — R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS Dur ing operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodil y harm or e v en DEA TH! T o av oid these[...]

  • Page 12

    P A GE 12 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin. T o avoid eye irritation, always wear safety glasses. ■ U[...]

  • Page 13

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 13 1 Emergencies ■ AL W A YS know the location of the nearest fire e xtinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ AL W A YS know the location of the nearest phone or keep a phone on the job site, in case of emergencies. ■ AL[...]

  • Page 14

    P A GE 14 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) The DCA-70SSIU (60 Hz) SuperSilent ™ Generator is equipped with a number of saf ety decals (Figures 2 & 3). These decals are pro vided f or operator saf ety and maintenance inf or mation. The illustration below and on the preceding page show the decal[...]

  • Page 15

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 15 1 DCA-70SSIU (60 Hz) — GENERA T OR DECALS Figure 3. Generator Decals (Cont inued)[...]

  • Page 16

    P A GE 16 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) Figure 4. T ypical Generator Grounding Application DCA-70SSIU (60 Hz) — INST ALLA TION[...]

  • Page 17

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhau[...]

  • Page 18

    P A GE 18 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — GENERAL INFORMA TION DCA-70SSIU Ultra Silent™ (60 Hz) Series Familiarization Generator The MQ P o wer Model DCA-70SSIU (60 Hz) is a 56 kW generator (Figure 5) that is designed as a high quality por table (requires a trailer f or tra[...]

  • Page 19

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 19 1 DCA-70SSIU (60 Hz) — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A r e l f f u M 2y l b m e s s A e n i g n E 3y l b m e s s A e r u s o l c n E 4y l [...]

  • Page 20

    P A GE 20 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) NO TE P A GE[...]

  • Page 21

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 21 1 DCA-70SSIU (60 Hz) — GENERA T OR CONTR OL P ANEL The definitions below describe the controls and functions of the DCA-70SSIU (60 Hz) Generator Control Panel (Figure 6). 1. Main Cir cuit Breaker – This three-pole, 175A main breaker is pro vided to protect the [...]

  • Page 22

    P A GE 22 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) Figure 7. Engine Operating Panel DCA-70SSIU (60 Hz) — ENGINE OPERA TING P ANEL[...]

  • Page 23

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 23 1 DCA-70SSIU (60 Hz) — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-70SSIU (60 Hz) Engine Operating Panel (Figure 7). 1. Panel Light – Normally used in dark areas or at night time. When activ ated, panel lights w[...]

  • Page 24

    P A GE 24 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) Output T erminal F amiliarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Three (3) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ [...]

  • Page 25

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 25 1 120 V A C GFCI Receptacles There are two 120 V A C, 20 amp GFCI (Duple x Nema 5-20R) recepacles pro vided on the output ter minal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit br[...]

  • Page 26

    P A GE 26 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the con vienience receptacles (Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator . T o [...]

  • Page 27

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 27 1 DCA-70SSIU (60 Hz) — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the w attage, amperage , frequency , and voltage requirements are satisfactorily supplied by the generator for operating the[...]

  • Page 28

    P A GE 28 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) V oltage Selector Switch The voltage selector switch (Figure 16) is located above the output ter minal panel’ s Har d Wire Hook-up P anel . I t has been provided for ease of voltage selection. V oltage Selector Switch Loc king Button The voltage selector [...]

  • Page 29

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 29 1 DCA-70SSIU (60 Hz) — GA UGE READING How to Read the Output T erminal Gauges. The gauges and selector switches on the control panel DO NO T eff ect the generator output. They are pro vided to help observe how much power is being supplied at the Output terminals [...]

  • Page 30

    P A GE 30 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) Figure 22. V oltage Selector Switch 240/139V Three-Phase P osition DCA-70SSIU (60 Hz) — OUTPUT TERMINAL P ANEL CONNECTIONS UVW O T erminal Output V oltages V arious output voltages can be obtained using the Output T erminal Lugs . The voltages at the term[...]

  • Page 31

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 31 1 Figure 27. V oltage Selector Switch 480/277V Three-Phase P osition 3Ø 480/277 Output T erminal Lug V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 27. Figure 28. Output T erminal Lugs 3Ø-480/277V Connections 2. Conn[...]

  • Page 32

    P A GE 32 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — PRE-SETUP Figure 31. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outline[...]

  • Page 33

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 33 1 DCA-70SSIU (60 Hz) — PRE-SETUP Refueling Procedure: 1. Le vel T anks – Make sure fuel cells are le v el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 33). Figure 33. Only Fill on Level Ground O[...]

  • Page 34

    P A GE 34 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) Coolant (ISUZU Antifreeze/Summer Coolant/W ater) ISUZU recommends ISUZU Antifreeze/Summer Coolant for use in thier engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the ISUZU Engine Owner's Manu[...]

  • Page 35

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 35 1 DCA-70SSIU (60 Hz) — PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL position. AL W A YS make sure that the MPEC Control Switch is in the OFF/[...]

  • Page 36

    P A GE 36 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) 8. Once the engine glow plugs have been warmed, place the MPEC Contr ol Switch in the MANU AL position to star t the engine (Figure 44). Starting (Manual) Figure 44. MPEC Control Switch (Manual P osition) DCA-70SSIU (60 Hz) — GENERA T OR ST ART -UP PR OCE[...]

  • Page 37

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 37 1 DCA-70SSIU (60 Hz) — GENERA T OR ST AR T -UP PR OCEDURE (MANU AL) Figure 48. V oltage Adjust Control Knob Figure 49. Ammeter (No Load) 1 3 . The ammeter (Figure 49) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate [...]

  • Page 38

    P A GE 38 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) Shutdown Procedure T o shutdown the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as shown in Figure 39 to the OFF position. 3. Let the engine cool by running it for 3-5 minutes with no load applied. 4. Pla[...]

  • Page 39

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 39 1 DCA-70SSIU (60 Hz) — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions , a clogged air cleaner will result. This can lead to a loss of power , e xcessiv e carbon b uildup in the combustion chamber and high fuel consumpti[...]

  • Page 40

    P A GE 40 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended:  Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y .  Completely drain the oil from the crankcase and [...]

  • Page 41

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 41 1 DCA-70SSIU (60 Hz) — MAINTENANCE Jac ket W ater Heater and Internal Battery Charger 120 V A C Input Receptacles (OPTIONAL) This generator can be optionally equipped with two 120 V A C , 20 amp input receptacles located on the output terminal panel. The purpose [...]

  • Page 42

    P A GE 42 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — TRAILER MAINTENANCE 7. Coupler - T ype of hitch used on the trailer f or towing. 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must ma[...]

  • Page 43

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 43 1 DCA-70SSIU (60 Hz) — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 58) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked[...]

  • Page 44

    P A GE 44 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels , tires, and axle are properly matched. Tire W ear/Inflation Tire inflation [...]

  • Page 45

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 45 1 NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 60. Wheel Lug Nuts Tightening Sequence DCA-70SSIU (60 Hz) — TRAILER MAINTENANCE NOTE Lug Nut T or que Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on[...]

  • Page 46

    P A GE 46 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — TRAILER WIRING DIA GRAM Figure 61. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 47

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 47 1 NO TE P A GE[...]

  • Page 48

    P A GE 48 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — GENERA T OR WIRING DIA GRAM Figure 62. Generator Wiring Diagram[...]

  • Page 49

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 49 1 DCA-70SSIU (60 Hz) — ENGINE WIRING DIA GRAM Figure 63. Engine Wiring Diagram[...]

  • Page 50

    P A GE 50 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 19 sho wn below f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business [...]

  • Page 51

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 51 1 DCA-70SSIU (60 Hz) — TROUBLESHOO TING (ENGINE CONTR OLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdo wn, use T ab le 20 (Engine Controller T roubleshooting) as a basic guideline f o[...]

  • Page 52

    P A GE 52 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Mo[...]

  • Page 53

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 53 1 DCA-70SSIU (60 Hz) — SUGGESTED SP ARE P AR TS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-70SSIU (60 Hz) WHISPER W A TTGENRA T OR W/ISUZU FF4BG1T DIESEL ENGINE 1 T O 3 UNITS Qty[...]

  • Page 54

    P A GE 54 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 HZ) — GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 55

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 55 1 DCA-70SSIU (60 Hz) — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B5110000102 RO T OR ASSY . ............................................ 1 ............. INCLUDES ITEMS W/ * 1-1 * FIELD ASSY . 1 1-2 * 8101070033 F A N 1 1-3[...]

  • Page 56

    P A GE 56 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

  • Page 57

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 57 1 DCA-70SSIU (60 Hz) — CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2213001402 CONTR OL BO X 1 2- 1 0330000180 EDGING 2 2- 2 0330000240 EDGING 1 3 0601870432 CIRCUIT BREAKER 1 3- 1 0601870490 END CAP KLD 2 4 0021004040 M[...]

  • Page 58

    P A GE 58 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — CONTR OL BO X ASSY . (CONT .) CONTR OL BO X ASSY .[...]

  • Page 59

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 59 1 DCA-70SSIU (60 Hz) — CONTR OL BO X ASSY . (CONT .) CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 33 0602202546 CONTR OLLER (EGS) D YN1 1 34 0027105016 MACHINE SCREW 4 35 0016906016 HEX HEAD BOL T 1 4 35 A 0040506000 TOO THED W ASHER 1 3 6 M222[...]

  • Page 60

    P A GE 60 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 61

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 61 1 DCA-70SSIU (60 Hz) — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B5923200034 ENGINE 1 1- 1 1132402321 O I L F I L TER CARTRIDGE ..................................... 1 ........... REPLACES P/N 060204121[...]

  • Page 62

    P A GE 62 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — ENGINE AND RADIA T OR ASSY . (CONT .) ENGINE AND RADIA T OR ASSY .[...]

  • Page 63

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 63 1 DCA-70SSIU (60 Hz) — ENGINE AND RADIA T OR ASSY . (CONT .) ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 39 0605511395 V A L V E 1 40 0603306395 HOSE JOINT 1 41 0602021070 C A P 1 42 0269200500 DRAIN HOSE 1 4 3 M9300000103 RESER VE T A[...]

  • Page 64

    P A GE 64 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR[...]

  • Page 65

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 65 1 DCA-70SSIU (60 Hz) — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3230700003 TERMINAL P ANEL 1 2 M3278500004 OUTPUT TERMINAL BOL T 5 3 0801830904 TIE BOL T 5 4 0040020000 SPRING W ASHER 5 5 0041420000 PLAIN W ASHER[...]

  • Page 66

    P A GE 66 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) A CTU A T OR ASSY . DCA-70SSIU (60 Hz) — A CTU A T OR ASSY .[...]

  • Page 67

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 67 1 A CTU A T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602150095 ACTU A T O R 1 1- 1 0030006000 H E X N U T 1 2 M2354200104 BRACKET 1 3 0343502090 HEX SOCKET HEAD CAP SCREW 4 3 A 0036302000 H E X N U T 4 3 B 0043002000 SPRING W ASHER 4 4 M2354200304 BR[...]

  • Page 68

    P A GE 68 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 69

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 69 1 DCA-70SSIU (60 Hz) — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220187 B A TTER Y 1 2 M9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 0602220920 B A TTER Y BOL T SET 2 5 0040006000 SPRING W ASHER 2 6 M2346[...]

  • Page 70

    P A GE 70 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 71

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 71 1 DCA-70SSIU (60 Hz) — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B5330100303 MUFFLER 1 2 0016910025 HEX HEAD BOL T 4 3 M2333001203 EXHA UST PIPE 1 4 3943690210 GASKET ...............................................................[...]

  • Page 72

    P A GE 72 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 73

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 73 1 DCA-70SSIU (60 Hz) — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2363000102 FUEL T ANK 1 2 0605505070 FUEL T ANK CAP 1 3 0605501074 FUEL SENDER UNIT 1 4 0605516090 GASKET 1 5 0027104016 MACHINE SCREW 5 6 M2363200104 T ANK B[...]

  • Page 74

    P A GE 74 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO W 3-SPECTRUM GREY 7-CA T O GOLD 4-SUNBEL T GREEN 8-RED DCA-70S[...]

  • Page 75

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 75 1 DCA-70SSIU (60 Hz) — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2413001902 BASE 1 2 M1413400004 UNDER CO VER 1 3 0016908020 HEX HEAD BOL T 2 4 M2423001602 FRONT FRAME 1 4A M2493107203 ACOUSTIC SHEET 1 5 0016908020 HEX HEAD B[...]

  • Page 76

    P A GE 76 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — ENCLOSURE ASSY . (CONT .) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO W 3-SPECTRUM [...]

  • Page 77

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 77 1 DCA-70SSIU (60 Hz) — ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 4 M2453201602 SPLASHER P ANEL 1 34A M2493408704 ACOUSTIC SHEET 1 35 0019108055 HEX HEAD BOL T 4 35 A 0042308000 SPRING W ASHER 4 35 B 0042408000 PLAIN W[...]

  • Page 78

    P A GE 78 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

  • Page 79

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 79 1 DCA-70SSIU (60 Hz) — R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0228901660 R UBBER SEAL 3 2 0228900915 R UBBER SEAL 1 3 0228900745 R UBBER SEAL 1 4 0228901120 R UBBER SEAL 3 5 M1490300004 R UBBER SEAL 1 6 0228800680 R[...]

  • Page 80

    P A GE 80 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) DCA-70SSIU (60 Hz) — NAME PLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

  • Page 81

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 81 1 DCA-70SSIU (60 Hz) — NAME PLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1550000204 DECAL : NO TE 1 2 M1550002203 DECAL : A UXILLAR Y OUTPUT 1 3 M1550001304 DECAL : LIFTING CAP 1 4 M2550001803 DECAL : GENERA [...]

  • Page 82

    P A GE 82 — DCA-70SSIU (60 Hz) — OPERA TION AND P A R TS MANU AL — REV . #1 (01/06/09) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment f or par ts are net 10 da ys. FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of or igin[...]

  • Page 83

    DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 83 1 NO TE P A GE[...]

  • Page 84

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Inter net: www .mqpower .com Manufactured for Multiquip Inc. by DENYO CO., L TD, JAPAN HERE'S HOW TO GET [...]