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Multiquip MB1000 manual

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Table of contents for the manual

  • Page 1

    OPERA TION & P ARTS MANUAL Re vision #0 (10/27/06) Moonlight SERIES MODELS MB150 MB400 MB400B MB1000 MB1000W LIGHTING SYSTEM THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .m ultiquip.com[...]

  • Page 2

    P A GE 2 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NOTE MOONLIGHT LIGHTING SYSTEM MOONLIGHT LIGHTING SYSTEM MOONLIGHT LIGHTING SYSTEM MOONLIGHT LIGHTING SYSTEM MOONLIGHT LIGHTING SYSTEM T able Of Contents .........[...]

  • Page 3

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 3 P ARTS ORDERING PR OCEDURES www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer[...]

  • Page 4

    P A GE 4 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) Other impor tant messages are provided throughout this manual to help prevent damage to your lighting system, other proper ty , or the surrounding en vironment. NOTE This lighting system, other proper ty , or the surrounding environment could be damag[...]

  • Page 5

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 5 ■ A LWAY S make sure that the MOONLIGHT is secure on firm level ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders . ■ AL W A YS keep area behind MOONLIGHT clear of people while raising a[...]

  • Page 6

    P A GE 6 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — R ULES FOR SAFE OPERA TION The DANGER items listed below and on the next page are considered High D ANGER areas and should be adhered to . F ailing to understand these areas could result in Bodily Harm, Electrical Shock ,[...]

  • Page 7

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 7 MOONLIGHT LIGHTING SYSTEM — R ULES FOR SAFE OPERA TION Emergencies ■ AL W A Y S know the location of the nearest fire extinguisher . AL W A YS keep electrical cords in good condition. W or n, bare or frayed wiring can cause electrical shock, thus causin[...]

  • Page 8

    P A GE 8 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — DIMENSIONS Figure 1. Balloon Dimensions D E B C A H G F BALLOON BALLOON SUPPORT BASE BASE MOUNTING POLE e c n e r e f e R r e t t e L ) . m m ( . n i n o i s n e m i D e c n e r e f e R r e t t e L ) . m m ( . n i n o i s[...]

  • Page 9

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 9 MOONLIGHT LIGHTING SYSTEM — DIMENSIONS e c n e r e f e R r e t t e L ) . m m ( . n i n o i s n e m i D e c n e r e f e R r e t t e L ) . m m ( . n i n o i s n e m i D A) 7 6 2 ( 5 . 0 1D ) 5 0 3 ( 2 1 B) 2 9 0 1 ( 3 4E ) 3 1 8 ( 2 3 C) 3 0 2 ( 8 Figure 2.[...]

  • Page 10

    P A GE 10 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — SPECIFICA TIONS s n o i t a c i f i c e p S . 1 e l b a T t h g i l n o o M l e d o MW 0 0 0 1 B M / 0 0 0 1 B MB 0 0 4 B M / 0 0 4 B M0 5 1 B M e g a t l o V t u p n IC A V 0 1 1C A V 0 1 1C A V 0 1 1 y c n e u q e r Fz[...]

  • Page 11

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 11 MOONLIGHT LIGHTING SYSTEM — FLOODLIGHT FOO TCANDLE PLO T Figure 3. MB1000 Floodlight Footcandle Plot Based on 360 °glare-free coverage. Scale: .5 IN. = 20 ft. 12.08 8.43 3.06 1.01 1.57 18.02 V alues listed as footcandles[...]

  • Page 12

    P A GE 12 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — FLOODLIGHT FOO TCANDLE PLO T Figure 4. MB150 Floodlight Footcandle Plot Based on 360 °glare-free coverage. Scale: .5 IN. = 10 ft. 5.39 2.6 2.04 .84 8.36 V alues listed as footcandles[...]

  • Page 13

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 13 MOONLIGHT LIGHTING SYSTEM — GENERAL INFORMA TION The Multiquip MOONLIGHT Lighting System is a general purpose glare-free floodlight intended for applications such as security lighting, traffic control, freeway projects, jobsites, emergency lighting, indo[...]

  • Page 14

    P A GE 14 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — COMPONENTS Figure 5. Major Components (54-inch Balloon with Optional MBP) 18 17 16 1 5 8 9 10 6 7 12 11 13 14 15 3 2 4[...]

  • Page 15

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 15 MOONLIGHT LIGHTING SYSTEM — COMPONENTS Figure 5 shows the location of the controls and components f or the MOONLIGHT Lighting System. The function of each control is described below: 1. Balloon – This balloon is made of air tight PVC material with a di[...]

  • Page 16

    P A GE 16 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — ASSEMBL Y MBC CAR T ASSEMBL Y If the Moonlight balloon is to be mounted into the MBC Car t, perform the following assembly procedure before installing the balloon. 1. Step on the ON position of the brake on the wheel of [...]

  • Page 17

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 17 MOONLIGHT LIGHTING SYSTEM — ASSEMBL Y 2. Step on the leg lock to release each leg and pull down until it locks in place (see Figure 14). 6. Install the winch handle on the mast as shown in Figure 12. 7. The car t is now ready f or the balloon to be insta[...]

  • Page 18

    P A GE 18 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — ASSEMBL Y MBT TRIPOD ASSEMBL Y The MBT T ripod can be used with the MB150 and MB400 Balloons. The MBT T r ipod is shipped pre-installed. 1. T o secure the legs in place, loosen the knob (see Figure 17), pull the legs out[...]

  • Page 19

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 19 MOONLIGHT LIGHTING SYSTEM — ASSEMBL Y 1. Inser t the pole (see Figure18) into the base and secure by tightening the wing nut on the base. MBP POLE ASSEMBL Y If the Moonlight balloon is to be mounted into the MBP P ole, perform the following assembly proc[...]

  • Page 20

    P A GE 20 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) Figure 23. Inflating the Balloon Figure 22. Installing the Lamp Fixture 3. Install the lamp fixture into the balloon. Do not force the bulb against the PVC material as this may damage the b ulb . Set the snap ring (Figure 22) into the o-r ing groo ve[...]

  • Page 21

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 21 MOONLIGHT LIGHTING SYSTEM — SETUP B ALLOON INST ALLA TION 2. Slowly in ver t the balloon and place ov er the installed balloon suppor t base (Figure 25), making sure lamp fixture is f acing down and the V elcro straps are aligned with the holes on the ba[...]

  • Page 22

    P A GE 22 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — SETUP POLE HEIGHT ADJUSTMENT (MBP) 1. T o adjust the height of the pole, loosen the height ad- justment knob (see Figure 27) on the MBP mounting pole and slowly pull up the inner pole to the desired height. Tighten the h[...]

  • Page 23

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 23 MOONLIGHT LIGHTING SYSTEM — OPERA TION 1. Make sure the power ON/OFF switch (Figure 31) located on the ballast is in the OFF position. Figure 32. Connecting to 110 V A C Receptacle 3. Place the ON/OFF switch to the ON position to turn on lamp . The lamp [...]

  • Page 24

    P A GE 24 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — MAINTENANCE L1 B1 P2 P3 P1 E3 E1 E2 B2 L2[...]

  • Page 25

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 25 MOONLIGHT LIGHTING SYSTEM — MAINTENANCE For a prolonged life cycle an extended quality follow the recommended MOONLIGHT service guidelines as referenced in T able 3. E C N A N E T N I A M D N A K C E H C C I D O I R E P . 2 E L B A T E R U G I FT R A PM [...]

  • Page 26

    P A GE 26 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — TROUBLESHOO TING Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the T roublesho[...]

  • Page 27

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 27 NO TE P A GE[...]

  • Page 28

    P A GE 28 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed. NO TE When ordering a part that has more than o[...]

  • Page 29

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 29 MOONLIGHT LIGHTING SYSTEM — SUGGESTED SP ARE P ARTS MOONLIGHT LIGHTING SYSTEM 1 T O 3 UNITS Qty . P/N Description Remarks 1 ......... 04568 .......................... RING, SNAP .................................................... ALL MODELS 1 ......... [...]

  • Page 30

    P A GE 30 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — NAMEPLA TE AND DECALS 1 2 NAMEPLA TE AND DECALS[...]

  • Page 31

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 31 NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 DCL1000 D E C A L ; W ARNING LABEL, CORD-WRAP 1 2 DCL1010 D E C A L ; MOONLIGHT , POLE 1 MOONLIGHT LIGHTING SYSTEM — NAMEPLA TE AND DECALS[...]

  • Page 32

    P A GE 32 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — B ALLOON (WITH MBP) ASSY . BALLOON ASSY . 10 9 1 4 5 12 3 6 11 7 8 2[...]

  • Page 33

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 33 MOONLIGHT LIGHTING SYSTEM — B ALLOON (WITH MBP) ASSY . BALLOON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 MLMLB54 PVC BALLOON, 54" ........................................ 1 .......... MB1000, MB1000W , MB400B 1 MLMLB33 PVC BALLOON, 33.5&qu[...]

  • Page 34

    P A GE 34 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM —MAST ASSY . (MBC and MBS) MAST ASSY . 16 3 1 12 7 8 17 6 2 15 5 14 9 2 11 4 8 4 18 13 10 12[...]

  • Page 35

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 35 MOONLIGHT LIGHTING SYSTEM — MAST ASSY . (MBC and MBS) MAST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0181 B W ASHER, LOCK 1/4” MED 1 2 0730 SCREW , HHC 1/4-20 X 1 2 3 1579 SCREW , HHC 1/4-20 X .5 1 4 23793-001 WHEEL-CONVEY OR CAR T , MASONR Y[...]

  • Page 36

    P A GE 36 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — MBC CART ASSY . MBC CAR T ASSY . 13 11 1 10 5 3 3 1 6 15 9 4 8 14 12 7 2[...]

  • Page 37

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 37 MOONLIGHT LIGHTING SYSTEM — MBC CAR T ASSY . MBC CAR T ASSY . NO . P AR T NO P AR T NAME QTY REMARKS 1 0205 SCREW , HHC 3/8-16 X 1.0 1 2 2 3615 COLLAR, SET 3/4 ID 2 3 4001 W ASHER, FLA T USS 3/8 PLD 1 2 4 10019 NU T , NYLOC 10-32 1 5 10133 NU T , NYLOC 3[...]

  • Page 38

    P A GE 38 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — MBS ST AND ASSY . MBS ST AND ASSY . 7 2 12 14 6 10 2 8 1 13 11 4 3 2 9 5[...]

  • Page 39

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 39 MOONLIGHT LIGHTING SYSTEM — MBS ST AND ASSY . MBS ST AND ASSY . NO P AR T NO P AR T NAME QTY REMARKS 1 3615 COLLAR, SET 3/4 ID 2 2 4001 W ASHER, FLA T USS 3/8 PLD 1 4 3 4196 SCER W , HHC 3/8-16 X.75 2 4 10019 NU T , NYLOC 10-32 4 5 10133 NU T , NYLOC 3/8[...]

  • Page 40

    P A GE 40 — MOONLIGHT LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #0 (10/27/06) Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment f or par ts are net 30 days . FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipm[...]

  • Page 41

    MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 41 NO TE P A GE[...]

  • Page 42

    OPERA TION & P ARTS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2006, MUL TIQ UIP INC. Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trad[...]