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Multiquip MP2090HP manual

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Table of contents for the manual

  • Page 1

    OPERA TIONS MANUAL P/N: 35305 Re vision #2 (03/12/13) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. MP2 SERIES MODELS: MP2050E1, MP2050E3, MP2090HP MASONR Y SA WS (5 HP 1Ø ELECTRIC MOTOR) (5 HP 3Ø ELECTRIC MOTOR) (9.0 HP GASOLINE ENGINE) 35305[...]

  • Page 2

    P A GE 2 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) Engine exhaust and some of its constituents, and some dust created of Calif ornia to cause cancer , bir th defects and other repr oductive harm. b y power sanding, sa wing, grinding, drilling and other construction activities contains chemicals kno wn to the State Some[...]

  • Page 3

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 3 NO TE P A GE[...]

  • Page 4

    P A GE 4 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — T ABLE OF CONTENTS MP2 MASONR Y SA W Proposition 65 W ar ning ............................................. 2 T ab le Of Contents ..................................................... 4 P ar ts Ordering Procedures .................................[...]

  • Page 5

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 5 NO TE P A GE[...]

  • Page 6

    P A GE 6 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — SPECIFICA TIONS S N O I T A C I F I C E P S W A S . 1 E L B A T l e d o M w a S 1 E 0 5 0 2 P M 3 E 0 5 0 2 P M P H 0 9 0 2 P M t h g i e W e t a m i x o r p p A ) . g K 8 8 1 ( . s b l 5 1 4 y t i c a p a C e d a l B m u m i x a m e d a l b . n i[...]

  • Page 7

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 7 MP2 MASONR Y SA W — DIMENSIONS Figure 1. MP2 Dimensions S N O I S N E M I D . 3 E L B A T R E T T E L E C N E R E F E R N O I T P I R C S E D ) m m ( N O I S N E M I D A h t g n e L x a M ) m m 9 1 2 1 ( . n I 8 4 B ) s l e d o M c i r t c e l E ( t h g i e H x a M ) m m 9 4[...]

  • Page 8

    P A GE 8 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. FOR Y OUR[...]

  • Page 9

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 9 MP2 MASONR Y SA W — SAFETY MESSA GE ALERT SYMBOLS NEVER tamper with the factory settings of the engine governor or settings. P ersonal injur y and damage to the engine or equipment can result if operating in speed ranges above maximum allowable. AL W A YS wear approv ed resp[...]

  • Page 10

    P A GE 10 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — RULES FOR SAFE OPERA TION Safety ■ DO NO T operate or ser vice this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years of age. ■ NEVER operate the saw without proper protective clo[...]

  • Page 11

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 11 Blade Safety ■ Use appropriate blades manufactured for use on masonry saws. ■ Always inspect blades before each use. The blade should e xhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true. ■ Examine bla[...]

  • Page 12

    P A GE 12 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — RULES FOR SAFE OPERA TION Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ In emergencies always know the location of the nearest phone or keep a[...]

  • Page 13

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 13 Machine Operation And Safety Decals The MP2 Masonr y Saw is equipped with a number of saf ety decals (Figure 2). These decals are provided f or operator safety and maintenance inf or mation. Should any of these decals become unreadable , replacements can be obtained from your[...]

  • Page 14

    P A GE 14 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — GENERAL INFORMA TION MP2 Masonry Saw The MP2 Masonry Saw is designed for vigorous wet-cutting masonr y applications. The heavy-duty steel con ve yor car t and ball bearing roller wheels ensure material stability and smooth travel. In addition a r[...]

  • Page 15

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 15 NO TE P A GE[...]

  • Page 16

    P A GE 16 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — CONTROLS AND COMPONENTS Figure 3. MP2 Saw (Electric Models) Figure 3. MP2 Saw (Gasoline Models)[...]

  • Page 17

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 17 1. Ruler Backstop – When cutting, place mater ial against backstop . Use measurement rail (ruler) to deter mine where material is to be cut. 2. Miter Box – For angled cuts, place the lip of the miter box on the measurement rail with the threaded thumb knob facing you and [...]

  • Page 18

    P A GE 18 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — ELECTRIC MO T OR COMPONENTS Figure 4. Electric Motor Components Heavy Duty Electric Motors The MP2 Saw can be equipped with several different models of electric motors. Figure 4 shows the basic components of the electric motor . Ref er to the man[...]

  • Page 19

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 19 Figure 5. Engine Controls and Components Honda GX270QWH2 Gasoline Engine The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing. 1[...]

  • Page 20

    P A GE 20 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) Whene ver cleaning, adjusting or lubricating any par t of the saw , MAKE CERT AIN to place the power ON/ OFF switch in the OFF position and disconnect the plug from the power source. MP2 MASONR Y SA W — PRE-SETUP (ELECTRIC MO T ORS) Assembl y (Electric Po wered Saws[...]

  • Page 21

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 21 Blade Installation 1 . Use the blade bolt wrench (Figure 10) supplied with the saw to install the cutting blade. 2. Ensure the capacity of the blade guard matches the diameter of your cutting blade. 3 . Using the blade nut wrench, remove the blade shaft bolt and outside blade[...]

  • Page 22

    P A GE 22 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) 4. The MP2 Masonry Saw is now ready for wet cutting . AL W A YS use a gr ounded (3-wire) e xtension cord and MAKE CERT AIN that the motor is connected to a properly grounded electric circuit. If possible use a ground fault circuit interrupter to protect the operator f[...]

  • Page 23

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 23 The MP2 Masonry Saw gasoline model utilizes some of the same procedures that are used for the electric models. Please reference pages 20 and 21 for the below referenced procedures: ■ Conv ey or Car t Placement ■ Blade Selection and Inspection ■ Saw Blades ■ Blade Inst[...]

  • Page 24

    P A GE 24 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) Figure 15. Engine Oil Dipstick (Removal) 3. Inser t and remov e the dipstick without scre wing it into the filler neck. Check the oil level shown on the dipstick. 4 . If the oil level is low (Figure 16), fill to the edge of the oil filler hole with the recommended oil[...]

  • Page 25

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 25 1. T ur n the pow er ON/OFF s witch (Figure 17) to the ON position with the blade away from the material to be cut, the cutting blade should begin to rotate. Before cutting remember to follow all safety rules referenced in this manual. MP2 MASONR Y SA W — ST AR TUP/SHUTDO W[...]

  • Page 26

    P A GE 26 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) 4. Rotate the throttle lever (Figure 22) halfway between fast and slo w f or star ting. All cutting is done at full thr ottle . The engine gov er nor speed is factory set to ensure optimum blade operating speeds. Figure 22. Throttle Le ver 3. Place the Choke Lever (Fi[...]

  • Page 27

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 27 5. Grasp the star ter grip (Figure 23) and slowly pull it out. The resistance becomes the hardest at a cer tain posi- tion, corresponding to the compression point. Pull the star ter gr ip briskly and smoothly for star ting. DO NO T pull the star ter rope all the wa y to the e[...]

  • Page 28

    P A GE 28 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — OPERA TION AL W A YS be aler t to the fact that there is a rotating blade on the saw and be extremely aware of your body position - especially your hands in relationship to the rotating blade . The possibility e xists of se vere bodily harm even [...]

  • Page 29

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 29 A good preventive maintenance program of regular inspection and care will increase life and improve the performance of the saw and cutting blades. Maintenance MP2 MASONR Y SA W — MAINTENANCE (SA W) Basic Maintenance 1 . Tighten loose nuts or screws and replace any cracked o[...]

  • Page 30

    P A GE 30 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — MAINTENANCE (SA W) Adjust Belt T ension (Electric P owered Saws) 1. Remove the three belt guard screws securing the belt guard to the frame and remove the belt guard. 2. Loosen the four motor mounting bolts. 3. T o increase belt tension, tighten [...]

  • Page 31

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 31 MP2 MASONR Y SA W — MAINTENANCE (SA W) Cutting Head Alignment (Blade) When cutting with the MP2 Masonr y Saw , make cer tain the cutting head is properly aligned hor izontally and v er tically with the conv ey or car t. Misalignment can adversely aff ect blade life. Horizon[...]

  • Page 32

    P A GE 32 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — MAINTENANCE (GASOLINE ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE Engine Maintenance P erform engine maintenance procedures as ref erenced by T ab le 6 below: E L U D E H C S E C N A N E T N I A M E N I [...]

  • Page 33

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 33 Maintenance P erform the engine maintenance procedures as indicated below: Daily ■ Thoroughly remov e dir t and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y . Check and retighten all f asteners as necessar y . Check the sprin[...]

  • Page 34

    P A GE 34 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — ENGINE WIRING DIA GRAM Figure 37. Honda GX270 QWH2 Engine Wiring Diagram[...]

  • Page 35

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 35 MP2 MASONR Y SA W — TROUBLESHOO TING - BLADE G N I T O O H S E L B U O R T E D A L B . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S , g n i t t u c s p o t s r o s w o l s e d a l B e d a l b n o s n i a m e r l l i t s g n i e b l a i r e t a m e[...]

  • Page 36

    P A GE 36 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — TROUBLESHOO TING (GASOLINE ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please tak e a remedial action follo wing the diagnosis based on the Engine T roublesh[...]

  • Page 37

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 37 MP2 MASONR Y SA W — TROUBLESHOO TING (GASOLINE ENGINE) ( G N I T O O H S E L B U O R T E N I G N E . 8 E L B A TD E U N I T N O C) M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O . s e t a u t c u l f d e e p s l a[...]

  • Page 38

    P A GE 38 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) MP2 MASONR Y SA W — TROUBLESHOO TING (ELECTRIC MO T OR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please tak e a remedial action follo wing the diagnosis based on the Electr ic Motor [...]

  • Page 39

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 39 NO TE P A GE[...]

  • Page 40

    P A GE 40 — MQ MP2 MASONR Y SA W — OPERA TION MANU AL — REV . #2 (03/12/13) TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TER MS T erm s of payment for parts are net 30 d ays. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges ad ded to the invoice. All shipments are F .O.B. point of origin. Multiquip?[...]

  • Page 41

    MQ MP2 MASONRY SAW — OPERATION MANUAL — REV. #2 (3/12/13) — PAGE 41 NO TE P A GE[...]

  • Page 42

    OPERA TIONS MANUAL P/N: 35305 Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ P arts Depar tment 18910 Wi lm i ngton A v e . C ars on, C A 90746 Cont a ct : mq@mult i qu i p .com T e l. (800) 421-1244 F a x (800) 537-3927 800-427-1244 310-53[...]