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Table of contents for the manual
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Page 1
P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #3 (06/18/07) SERIES MODEL MT -86D2 T AMPING RAMMER (Y ANMAR DIESEL ENGINE) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com[...]
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P A GE 2 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MT -86D2 T AMPING RAMMER — PROPOSITION 65 W ARNING[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 3 NO TE P A GE[...]
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P A GE 4 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MIKASA MT -86D — T amping Rammer Proposition 65 W ar ning ............................................. 2 T able Of Contents ..................................................... 4 P a rts Order ing Procedures ....................................... 5 [...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 5 P ARTS ORDERING PR OCEDURES www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name [...]
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P A GE 6 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. FOR Y OUR SAFETY AND THE SAFETY OF O THERS! Th[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 7 MT -76D2 T AMPING RAMMER — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the ON/OFF switch in the OFF position when the rammer is not in use. AL W A YS wear approved e ye and hearing protection. NEVER operate equipment with covers, or guards remov ed. Keep fing[...]
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P A GE 8 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) The following safety guidelines should always be used when operating the MT -86D2 T amping Rammer : GENERAL SAFETY ■ DO NO T operate or ser vice this equipment before reading this entire manual. ■ This equipment should not be operated by persons unde[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 9 ■ AL W A YS stop the engine bef ore ser vicing, adding fuel and oil. ■ NEVER run engine without air filter . Se vere engine ma y occur . ■ AL W A YS ser vice air cleaner frequently to prev ent carburetor malfunction. ■ AL W A YS check the machine f or loo[...]
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P A GE 10 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MT -86D2 T AMPING RAMMER — OPERA TION AND SAFETY DECALS[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 11 Definition of T amping Rammer The Mikasa MT -86D2 tamping rammer is a pow erful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well[...]
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P A GE 12 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MT -86D2 T AMPING RAMMER — SPECIFICA TIONS Specifications are general and are subject to change without notice. If exact measurements are required, equipment should be weighed and measured. s n o i t a c i f i c e p S r e m m a R 2 D 6 8 - T M . 1 e l[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 13 8. Foot – Laminated wood with tempered steel plate for superior shock absorption. 9. Muffler– Used to reduce noise and emissions. 10. Engine Air Cleaner – Pre vents dir t and other debris from entering the engine. 11. Decompression Lever – Use in the sta[...]
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P A GE 14 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Figure 2. Engine Controls and Components The engine shown abo ve is a Y ANMAR L48V6 engine (Figure 2). The engine must be checked for proper lubrication and filled with fuel prior to operation. Ref er to the manuf acturer’ s engine manual for instruct[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 15 Rammer Gearbox and Spring Cylinder This unit uses an oil bath lubr ication system. Check oil lev el through oil level sight glass at rear of tamper foot. If oil is not visible, add #10W-30 motor oil. Oil bath contains approx. 1.7 pt. (800cc). Engine 1 . Fill the[...]
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P A GE 16 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) 4. Starting 1 . Move the throttle lever to IDLE position. (See Figure 5). Throttle le ver is used only at three (ST OP , IDLE & OPERA TION) positions. When mo ving the lev er from stop to idle position, press button on lever at same time it is moved[...]
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Page 17
MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 17 Operation 1. Mo v e the throttle le v er quickly from the IDLE to OPERA TION position to start tamping action. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring box. 2 . The rammer can be warmed by quickly moving the throttle[...]
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P A GE 18 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MAINTENANCE P erform the scheduled maintenance procedures as indicated: Daily ■ Thoroughly remove dirt and oil from the engine and control area. ■ Clean or replaces air cleaner as necessar y . ■ Check and retighten all f asteners as necessar y . ?[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 19 MT -86D2 T AMPING RAMMER — MAINTENANCE Cleaning the Air Cleaner Clean the Air Cleaner every 200-300 hours. See Figure 11. ■ Remove element from pre-cleaner at the top of crankcase (body side). ■ Wash the element (outside) in detergent solution. ■ Shake o[...]
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P A GE 20 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MT -86D2 T AMPING RAMMER — TROUBLESHOO TING G N I T O O H S E L B U O R T E N I G N E . 4 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S s i t r a t s r o t r a t s t o n l l i w e n i g n E n a c e n i g n e h g u o h t l a , d e[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 21 G N I T O O H S E L B U O R T R E M M A R . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S e d i u t i l p m a t u b s e t a t o r e n i g n E . e k i r t s t o n s e o d r o m r o f i n u t o n r e v e l e l t t o r h t f o d e e p s g [...]
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P A GE 22 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed. NO TE When ordering a part that has more than one item number listed, check the remarks c[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 23 MT -86D2 RAMMER with Y anmar L48V6 Engine 1-3 UNITS 1 . ... 956100057 ........... THROTTLE WIRE 3 . ... 371010060 ........... ELEMENT ASSY 2 . ... 954406010 ........... STRAINER, FUEL T ANK 3 . ... 18325455120 ....... STRAINER ASSY , FUEL 1 . ... 0430430015 ....[...]
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P A GE 24 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MT -86D2 T AMPING RAMMER — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 25 MT -86D2 T AMPING RAMMER — NAMEPLA TE AND DECALS MT -86D — NAME PLA TES AND DECALS NAME PLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 920101580 DECAL: MIKASA MARK 1 2 * 920205840 DECAL: FUEL DIESEL ............................ 1 ........ N[...]
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P A GE 26 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MT -86D2 T AMPING RAMMER — CRANKCASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 27 MT -86D2 T AMPING RAMMER — CRANKCASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 372113340 CRANKCASE 1 2 372335090 CRANK GEAR 1 4 040006307 BEARING 6307 1 5 040006205 BEARING 6205 1 6 952400690 W ASHER 9 X 35 X 4.[...]
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P A GE 28 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MT -86D2 T AMPING RAMMER — CRANKCASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 29 CRANKCASE AND ENGINE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 3 002200820 B OL T 8X20H, SW 4 4 4 371335110 I NT AKE PIPE 1 4 5 371000010 HOSE BAND (B) 1 4 6 371000020 HOSE BAND (B) 1 4 7 371335270 I NT AKE FLANGE 1 4 8 11428412200 GASKET , AIR INT AKE[...]
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P A GE 30 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MT -86D2 T AMPING RAMMER — CYLINDER GUIDE AND FOO T ASSY . CYLINDER GUIDE AND FOO T ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 31 MT -86D2 T AMPING RAMMER — CYLINDER GUIDE AND FOO T ASSY . CYLINDER GUIDE AND FOO T ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 6 1 652423290 PIST ON PIN .................................... 1 .......... REPLACES 352423290 6 2 363457870 PIST ON PIN PLUG [...]
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P A GE 32 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MT -86D2 T AMPING RAMMER — T ANK AND HANDLE ASSY . T ANK AND HANDLE ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 33 MT -86D2 T AMPING RAMMER — T ANK AND HANDLE ASSY . T ANK AND HANDLE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 101 351319900 SHOCK ABSORBER 2 102-1 014210020 SOCKET HEAD BOL T 10X20T ........... 4 ............ REPLACES 001521020 102-2 033121009 T OO THED[...]
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P A GE 34 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Y ANMAR L-48V6 ENGINE — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 35 Y ANMAR L-48V6 ENGINE — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11429501050 CYLINDER BLOCK ASSY . 1 5 11439901700 S T A R TER CO VER 1 6 26106100122 B OL T M10X 12 PLA TED 2 7 24162152112 NEEDLE BEARING 1 8 2610[...]
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P A GE 36 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) MT -76D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L-48V6 ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 37 MT -76D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L-48V6 ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11477111020 CYLINDER HEAD 1 6 11477111100 SUCTION V AL VE 1 7 11477111110 EXHA UST V [...]
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P A GE 38 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Y ANMAR L-48V6 ENGINE — CRANKSHAFT AND CAMSHAFT ASSY . CRANKSHAFT AND CAMSHAFT ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 39 Y ANMAR L-48V6 ENGINE — CRANKSHAFT AND CAMSHAFT ASSY . CRANKSHAFT AND CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429514580 CAMSHAFT (D) ASSY . 1 6 11429914200 T APPET 2 7 11477114260 T APPET , F .O . 1 8 11425014451 PUSH ROD 2 9 71478121740[...]
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P A GE 40 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Y ANMAR L-48V6 ENGINE — PIST ON ASSY . PIST ON ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 41 PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429514580 CAMSHAFT (D) ASSY . 1 6 11429914200 T APPET 2 7 11477114260 T APPET , F .O . 1 8 11425014451 PUSH ROD 2 9 71478121740 CRANKSHAFT (EDRM) ASSY . 1 1 9 11429921220 NU T 1 2 0 11429921550 F L YW[...]
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P A GE 42 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Y ANMAR L-48V6 ENGINE — LUB. OIL PUMP AND GO VERNOR ASSY . LUB . OIL PUMP AND GO VERNOR ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 43 Y ANMAR L-48V6 ENGINE — LUB. OIL PUMP AND GO VERNOR ASSY . LUB . OIL PUMP & GO VERNOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11425032010 L UB. OIL PUMP ASSY . 1 7 11428432070 L UB. OIL PUMP CO VER 1 9 11429932570 O - RING CO VER 1 1 0 22312030[...]
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P A GE 44 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Y ANMAR L-48V6 ENGINE — COOLING AND ST ARTING ASSY . COOLING AND ST AR TING ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 45 Y ANMAR L-48V6 ENGINE — COOLING AND ST ARTING ASSY . COOLING & ST AR TING DEVICE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11429945210 CYLINDER CO VER 1 2 26106060122 B OL T M 6X12 PLA TED 1 3 11477145110 COOLING F AN CASE 1 5 11429945300 CUSHION[...]
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P A GE 46 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Y ANMAR L-48V6 ENGINE — FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 47 Y ANMAR L-48V6 ENGINE — FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71477551100 INJECTION PUMP ASSY ., F ...................... 1 .............. INCLUDES ITEMS W/ * 2 * 10554651020 G A S K E T 1 3 * 114250[...]
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P A GE 48 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Y ANMAR L-48V6 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 49 Y ANMAR L-48V6 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 2 1147212010 AIR INT AKE PIPE 1 1 4 11477112200 AIR INT AKE GASKET 1 1 5 26106060252 B O L T M 6X 25 P LA T ED 2 1 6 26226060142 STUD M 6X14 PLA TED 1 1 [...]
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P A GE 50 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Y ANMAR L-48V6 ENGINE — MUFFLER ASSY . MUFFLER ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 51 MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8 11429913200 MUFFLER GASKET 1 1 9 11428413500 MUFFLER ASSY ., DRM 1 2 2 26106060142 B O L T M 6X14 PLA TED 1 2 3 26106060182 B O L T M 6X18 PLA TED 1 2 8 26216080182 STUD M 8X 18 PLA TED 2 2 9 26366080[...]
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P A GE 52 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Y ANMAR L-48V6 ENGINE — T OOLS, LABELS AND GASKET SET ASSY . T OOLS , LABELS AND GASKET SET ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 53 Y ANMAR L-48V6 ENGINE — T OOLS, LABELS AND GASKET SET ASSY . T OOLS, LABELS AND GASKET SET ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 11429907110 Y ANMAR LABEL 1 7 11429907160 DIESEL LABEL 1 1 0 11429992590 T OOL ASSY . ...............................[...]
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P A GE 54 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Y ANMAR L-48V6 ENGINE — A CCESSORIES ASSY . A CCESSORIES ASSY .[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 55 Y ANMAR L-48V6 ENGINE — A CCESSORIES ASSY . A CCESSORIES ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11428412200 AIR INT AKE GASKET 1 2 18325455120 FUEL STRAINER ASSY . ............................. 1 .............. INCLUDES ITEMS W/ * 3 * 24341000450 [...]
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P A GE 56 — MT -86D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #3 (06/18/07) Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment for par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipment[...]
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MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 57 NO TE P A GE[...]
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OPERA TION & P AR TS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2007, MUL TIQUIP INC . Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All ot[...]