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Multiquip QP3TE manual

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Table of contents for the manual

  • Page 1

    THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. OPERA TION AND PAR TS MANUAL T o find the latest revision of this publication, visit our website at: www .multiquip.com MODEL QP3TE TRASH PUMP ( Robin EX270D50024 Gasoline Engine) Re vision #4 (11/15/10)[...]

  • Page 2

    P A GE 2 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10)[...]

  • Page 3

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 3[...]

  • Page 4

    P A GE 4 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) Specification and part number are subject to change without notice . NOTE QP3TE T rash Pump Here’ s How T o Get Help ............................................ 3 T ab le of Contents ...................................................... 4 P ar ts Ordering Pr[...]

  • Page 5

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 5 P ARTS ORDERING PR OCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Address [...]

  • Page 6

    P A GE 6 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — SAFETY MESSA GE ALER T SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Saf ety Messages and Operating Instructions could result in injury to yourself and others. FOR Y OUR SA[...]

  • Page 7

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 7 Accidental Starting QP3TE — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF s witch in the OFF position when the pump is not in use. Respiratory Hazard AL W A YS wear approv ed respirator y protection. Equipment Damage Messages Other important message[...]

  • Page 8

    P A GE 8 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) RULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, awa y from sparks and open flames. ■ AL W A YS use e xtreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or nea[...]

  • Page 9

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 9 ■ High T emperatures – Alw ays stop engine and allo w the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can cause serious burns. ■ NEVER disconnect any "emergency or safety devices" .[...]

  • Page 10

    P A GE 10 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP3TE Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o ME T 3 - P Q e p y Tp m u P h s a r T e z i S e g r a h c s i D & n o i t c u S) . m m 6 7 ( . n i 0 0 . 3 g n i p m[...]

  • Page 11

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 11 QP3TE — SPECIFICA TIONS (ENGINE) Ta b l e 2 . S pe ci f ic at i on s (Eng i ne) Eng i ne M odel RO B IN EX27 0D 5 0024 Ty p e Air -cool ed 4 s t r ok e, Sing l e Cyl inder , OH V, Ho ri zo n t a l S h a ft G as ol ine E ngine Bo re X S t r ok e 2 . 95 in. x 2 .3 6 i[...]

  • Page 12

    P A GE 12 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — GENERAL INFORMA TION APPLICA TION The QP3TE T rash Pump is designed to be used f or dewatering applications. Both the suction and discharge ports on the QP3TE trash pump use a 3-inch diameter opening, which allows the pump to pump at a rate of approxi[...]

  • Page 13

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 13 Figure 2 shows a typical application using the QP3TE T rash pump . Please note that this pump is intended for the remov al of clea n water and water containing some debris and solids. Maxim um size of solids should not e xceed 1.5 inch (38 mm) in diameter . DO NOT set[...]

  • Page 14

    P A GE 14 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — REFUELING Figure 3. Pump Refueling PLASTIC TRUCK-BED LINER DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK-BED WITH PLASTIC LINER. POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE T O . ST A TIC ELECTRICITY D ANGER D ANGER Adding fuel to[...]

  • Page 15

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 15 QP3TE — B ASIC ENGINE Figure 4. Engine Controls and Components INITIAL SER VICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the ROBIN engine service manual for instructions and details for proper o[...]

  • Page 16

    P A GE 16 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — PRE-INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4 . If the oil level is low (Figure 6), fill to the edge of the oil[...]

  • Page 17

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 17 Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o prime pump, remo ve fill cap (Figure 2) and fill pump casing with water . If the pump casing is not filled with [...]

  • Page 18

    P A GE 18 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — INITIAL ST AR T -UP (ENGINE) Starting the Engine ( ROBIN engine) 1 . Place the engine fuel valve lever (Figure 7) to the " ON " position. DO NOT attempt to operate the pump until the Saf ety , General Inf or mation, and Inspection sections o[...]

  • Page 19

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 19 QP3TE — INITIAL ST AR T -UP (ENGINE) 6 . Grasp the star ter gr ip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point. Pull the starter grip briskly and smoothly for starting. 7 . If [...]

  • Page 20

    P A GE 20 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — MAINTENANCE (PUMP) T o perf or m the pump vacuum test do the f ollowing: 1. Remove the pump fill cap (Figure 2), and fill the pump with water . 2. Star t the engine as outlined in the initial star t-up section, and wait for the pump to begin pumping. [...]

  • Page 21

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 21 QP3TE — MAINTENANCE (PUMP) Figure 18. Pump V acuum T ester Pressure reading may vary depending on altitude. See T ab les 3 and 4 on page 12. NOTE[...]

  • Page 22

    P A GE 22 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE Engine Maintenance P erf or m engine maintenance procedures as ref erenced b y T ab le 6 below: e l u d e h c S e c n a n e t n i a M e n i g n E . 6 e[...]

  • Page 23

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 23 Maintenance P erf orm the engine maintenance procedures as indicated below: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y . Check and retighten all f asteners as necessar y . Chec k[...]

  • Page 24

    P A GE 24 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required:  Drain the fuel tank completely .  Run the engine until the fuel in the injection system is completely consumed .  Comple[...]

  • Page 25

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 25 NO TE P A GE[...]

  • Page 26

    P A GE 26 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — TROUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t s o t t l u c i f f i D g u l p k r a p s t u b e l b a l i a v a s i l e u F e l b a l i a v a r e w[...]

  • Page 27

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 27 QP3TE — TROUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O . s e t a u t c u l f d e e p s l a n o i[...]

  • Page 28

    P A GE 28 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions . SAMPLE P ART[...]

  • Page 29

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 29 QP3TE — SUGGESTED SP ARE P A RTS QP3TE TRASH PUMP 1 T O 3 UNITS W/ROBIN EX270D50024 ENGINE Qt y . P/N Description 2 ........................................... KIT , MECHANICAL SEAL, O-RINGS 1 ............ 1992040032 .......... IMPELLER 2 ............ 0631211159 ...[...]

  • Page 30

    P A GE 30 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — PUMP ASSY . PUMP ASSY . SEAL KIT 59 58 6[...]

  • Page 31

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 31 QP3TE — PUMP ASSY . PUMP ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 1992100011 CA SING 1 2 1992100020 CASING CO VER 1 3 13910001600014 SUCTION CO VER 1 4 1992100173 DRAIN CO VER . .. .. . .. .. . .. .. . .. .. . ..................................... 1 ......[...]

  • Page 32

    P A GE 32 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — PUMP ASSY . PUMP ASSY . SEAL KIT 59 58 6[...]

  • Page 33

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 33 QP3TE — PUMP ASSY . PUMP ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 3 8 0181090820 B O L T SET WITH SPRING W ASHER 2 3 9 0181090825 B O L T SET WITH SPRING W ASHER 4 4 0 0151191257 STUD BOL T (DRAIN CO VER HANDLE) 4 41# 0520040431 K E Y , I MPELLER 1 4 2 43342[...]

  • Page 34

    P A GE 34 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D500241 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY .[...]

  • Page 35

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 35 R OBIN EX270D50024 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2791010251 CRANKCASE ASSY . ................................................ 1 ........ INCLUDES ITEMS W/ * 20 % 2371420203 V A L V E G U I D E 2 26 % 2771601001[...]

  • Page 36

    P A GE 36 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) R OBIN EX270D50024 ENGINE — CRANKSHAFT AND PIST ON ASSY . CRANKSHAFT AND PIST ON ASSY .[...]

  • Page 37

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 37 ROBIN EX270D50024 ENGINE — CRANKSHAFT AND PIST ON ASSY . CRANKSHAFT AND PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2792030141 CRANKSHAFT CP 1 5 0 0180180010 FLANGE NUT 1 7 0 0323030010 W OODR UFF KEY 1 310 2792250120 CONNECTING R OD ASSY . ...........[...]

  • Page 38

    P A GE 38 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D50024 ENGINE — GO VERNOR ASSY . GO VERNOR ASSY .[...]

  • Page 39

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 39 R OBIN EX270D50024 ENGINE — GO VERNOR ASSY . GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2794230113 GO VERNOR LEVER 1 2 0 2774220133 GO VERNOR SHAFT 1 3 0 2794270101 GO VERNOR ROD CP 1 4 0 2774280113 ROD SPRING 1 5 0 0031305000 CLIP 1 6 0 0130060240 [...]

  • Page 40

    P A GE 40 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D50024 ENGINE — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST GR OUP ASSY .[...]

  • Page 41

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 41 ROBIN EX270D50024 ENGINE — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0 2793160101 CAMSHAFT CP ......................................... 1 ............. INCLUDES ITEMS W/ * 2 5 2773510103 PIN, CAMSHAFT , 9DX7[...]

  • Page 42

    P A GE 42 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D50024 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY .[...]

  • Page 43

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 43 R OBIN EX270D50024 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 510 2793261500 AIR CLEANER ASSY ., DU AL ............ 1 ............... INCLUDES ITEM W/ * 510-200 * 2793263408 BASE CP 1 510-220 * 2793265008 G A S K E T 1 [...]

  • Page 44

    P A GE 44 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D50024 ENGINE — COOLING AND ST ARTING ASSY . COOLING AND ST AR TING ASSY .[...]

  • Page 45

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 45 ROBIN EX270D50024 ENGINE — COOLING AND ST ARTING ASSY . COOLING AND ST AR TING ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2795120201 B L O WER HOUSING CP , BLA CK 1 2 0 0732005140 LABEL, TRADEMARK 64D 1 4 0 0110060030 FLANGE BOL T 4 6 0 2795271111 BAFFLE 1, C[...]

  • Page 46

    P A GE 46 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D50024 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY .[...]

  • Page 47

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 47 ROBIN EX270D50024 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 210 2796230210 CARBURET OR ASSY . ...................................... 1 ......... INCLUDES ITEM W/ * 210-1 * 2796253508 V AL V E T H RO TTLE 1 210-2 * 2516245[...]

  • Page 48

    P A GE 48 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) R OBIN EX270D50024 ENGINE — FL YWHEEL ASSY .[...]

  • Page 49

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 49 ROBIN EX270D50024 ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2797923001 FL YWHEEL CP 1 1 1 2797943001 IGNITION COIL CP 1 3 0 0011406250 B O L T & W ASHER ASSY . 2 5 0 27773102H1 WIRE 2 CP , W/OIL SENSOR 1 6 0 0660000371[...]

  • Page 50

    P A GE 50 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ELECTRIC DEVICE ASSY . EX270D50024 ENGINE — ELECTRIC DEVICE ASSY .[...]

  • Page 51

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 51 EX270D50024 ENGINE — ELECTRIC DEVICE ASSY . ELECTRIC DEVICE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 700 2797630131 OIL SENSOR CP 1 70 5 KU31107101 F L OA T , C/U CP3 1 740 0011406160 BO L T & W ASHER ASSY . 2 741 0150040090 T APPING BOL T 1 770 2147900601 [...]

  • Page 52

    P A GE 52 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) EX270D50024 ENGINE — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 53

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 53 EX270D50024 ENGINE — FUEL T ANK ASSY . FUEL T ANK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2796010211 FUEL T ANK CP 1 2 0 0732005181 LABEL, W ARNING 1 2 3 2799510103 LABEL, MODEL 1 3 0 0430430060 FUEL T ANK CAP CP 1 4 0 0641360010 FUEL FIL TER 1 4 5 0648000[...]

  • Page 54

    P A GE 54 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges ad ded to the invoic e. All shipments are F .O .B. point of orig in. Mul[...]

  • Page 55

    QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 55 NO TE P A GE[...]

  • Page 56

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without w ritten permission. All other trademarks are the[...]