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Multiquip ST2010 Series manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com MODEL ST2010 Series SUBMERSIBLE PUMP Re vision #3 (12/07/12)[...]

  • Page 2

    P A GE 2 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) T ABLE OF CONTENTS ST2010 Series Submersible Pump P ar ts Ordering Procedures ...................................... 3 Saf ety Inf or mation ................................................ 4-7 Specifications .......................................[...]

  • Page 3

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 3 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address [...]

  • Page 4

    P A GE 4 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) SAFETY INFORMA TION Do not operate or ser vice the equipment before reading the entire manual. Saf ety precautions should be follo wed at all times when operating this equipment. F ailure to read and understand the safety messages and operating inst[...]

  • Page 5

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 5 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER ope ra te this equ ipm ent wit hou t pro per pro tec tiv e clothing, shatter proof glasses, respiratory protection, hea ring pr ote cti on, ste el- toe d bo ots an d ot her pr ote cti v e de vi[...]

  • Page 6

    P A GE 6 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) SAFETY INFORMA TION PUMP SAFETY D ANGER  N E V E R op e r at e th e eq u i p m e n t in an e xp l o s i v e a t m o sp h er e o r ne ar c o m b us ti b l e ma te ri a l s . An e xp lo si on o r fi r e c ou l d r es ult c au si ng se v er e bo di[...]

  • Page 7

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 7 SAFETY INFORMA TION NO TICE  AL W A YS make cer tain that the v oltage supplied to the pump is correct. Alwa ys read the pump’ s nameplate to deter mine what the po wer requirements are. P ower Cord/Cable Saf ety D ANGER  NEVER let po wer c[...]

  • Page 8

    P A GE 8 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) SPECIFICA TIONS T able 1. Specifications Model ST -2010/ST -2010A/ ST -2010CUL ST -2010B ST -2010TCUL T ype Submersible Pump Submersible Pump Submersible T rash Pump Impeller Cast Ductile Iron Cast Ductile Iron Cast Ductile Iron Discharge Size 2.00[...]

  • Page 9

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 9 DIMENSIONS ST2010TCUL ST2010, ST2010A, ST2010B, ST2010CUL Figure 1. ST2010 Series Dimensions 23.82 in. (605 mm.) 10.23 in. (260 mm.) 3.14 in. (80 mm.) 5.1 1 in. (130 mm.) NPT 2 4.52 in. (1 15 mm.) 3.54 in. (90 mm.) 7.08 in. (180 mm.) 4.37 in. (1 1 [...]

  • Page 10

    P A GE 10 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) GENERAL INFORMA TION INTRODUCTION The Multiquip Model ST -2010 submersible pump is designed to pump water and is used f or the draining (de- watering) of well casings construction sites , coff erdams, manhole s, transfor mer v aults and excav at io[...]

  • Page 11

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 11 COMPONENTS ST2010, ST2010A, ST2010B, ST2010CUL ST2010TCUL 6 5 2 3 1 4 7 8 9 Figure 2. Submersible Pump Components Figure 2 shows the location of the basic components for the ST2010 series submersible pumps. Listed below is a brief descr iption of [...]

  • Page 12

    P A GE 12 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) FLOA T SWITCHES FLO A T SWITCH THEOR Y Mercur y monitoring is a mercury-switch actuated, liquid- le vel control that has proven to be more economical and longer lasting than other types of liquid-lev el control systems, easily replacing and improvi[...]

  • Page 13

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 13 FLOA T SWITCH (PIGGY -BACK) FLO A T SWITCH Single or dual control float s witches (Figure 6) can be used f or the unattended operation of the submersible pump . When using the piggy-back po wer configuration (plug), the ST -2010 series pumps DO [...]

  • Page 14

    P A GE 14 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) FLOA T SWITCH (CONTROL BOX) CONTROL BO X F or speci al remot e pum pin g appl ica tio ns of the subme rsi bl e pump , a control box (Model CB3 - for ST2010, ST2010A, ST2010CUL, and ST2010TCUL and Model CB6 - for ST2 010B ) ma y be requi red. Thi s [...]

  • Page 15

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 15 FLOA T SWITCH (CONTROL BOX) Figure 8. CB6 Control Bo x and Dual Float Switch Application Diagram[...]

  • Page 16

    P A GE 16 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) OPERA TION HOSE CONNECTIONS Connect a 2-inch hose to the discharge por t on the pump as shown in Figure 9. Make sure that the hose is attached correctly to the discharge por t. PUMP PO WER CONNECTIONS (PIGGY-B A CK CORD ONL Y) 1. Mak e sure the cir[...]

  • Page 17

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 17 CONTROL BOX INST ALLA TION CONTROL BO X MOUNTING Mount the control box in an upright vertical position. Make sure the control box is securely f astened to a flat surf ace, that is free of dust, dir t, moisture or any elements that ma y contaminat[...]

  • Page 18

    P A GE 18 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) CONNECTING A C PO WER TO THE CONTROL BO X 1. The A C po wer cord (input) should hav e three wires. Each wire is color coded. The colors are WHITE, BLA CK and GREEN. 2. Remov e the A C input connector housing from the control box, then route the pow[...]

  • Page 19

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 19 PUMP SHUT -DO WN/CLEAN-UP 1. Remove the power from the pump by tur ning off the circuit breaker or s witch that pr ovides power to the pump . Remember to make sure that hands are dr y (not wet) , and feet are not standing in water when remo ving d[...]

  • Page 20

    P A GE 20 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) MAINTENANCE LUBRICA TION T o check the oil lev el of the mechanical seal perf or m the f ollowing: 1. Lay the pump (Figure 12) on its side with the oil plug f acing upwards. 2. Remove oil fill plug. 3. Visually inspect oil plug hole to verify that[...]

  • Page 21

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 21 TROUBLESHOOTING T roubleshooting (Pump) Symptom P ossible Prob lem Solution Pump F ails T o Star t Incorrect voltage/amps? Check that proper v oltage is being supplied to the pump . Also check that there is an adequate amount of current (amps) to [...]

  • Page 22

    P A GE 22 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) PERFORMANCE CUR VES GALLONS PER MINUTE LITERS PER MINUTE FT . METERS PUMPING CAP ACITY TOT AL HEAD 20 40 60 80 100 0 0 20 30 40 50 60 10 100 200 300 15 10 5 ST2010TCUL GALLONS PER MINUTE LITERS PER MINUTE FT . METERS PUMPING CAP ACITY TOT AL HEAD 2[...]

  • Page 23

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 23 CONTROL BOX WIRING DIAGRAM COIL L1 T1 SUBMERSIBLE PUMP 1 2 3 4 5 6 7 8 STOP FLOA T SWITCH (LOW) T2 PUMP POWER CORD BLACK WHITE GREEN CHASSIS GND. WHITE BLACK BLACK POWER ON LAMP BLACK WHITE BLACK CONT ACTOR L2 EXTERNAL 1-PHASE (1 15 V AC, 60 Hz.) [...]

  • Page 24

    P A GE 24 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) CONTROL BOX WIRING DIAGRAM[...]

  • Page 25

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 25 MOTOR WIRING DIAGRAM LEAD WIRES AC POWER CORD U V BLACK (LINE) WHITE (NEUTRAL) GREEN (GROUND) CAP ACITOR MAIN COIL AUX. COIL CENTRIFUGAL SWITCH ST-2010, ST-2010A, ST-2010B, ST-2010CUL ELECTRIC MOTOR WIRING DIAGRAM LEAD WIRES AC POWER CORD U V BLAC[...]

  • Page 26

    P A GE 26 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) EXPLANA TION OF CODE IN REMARKS COLUMN The following section explains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help number s fo und on the back page of the man ual if ther e are any questions . SAMPLE P[...]

  • Page 27

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 27 SUGGESTED SP ARE P AR TS ST -2010 SERIES SUBMERSIBLE PUMP 1 TO 3 UNITS Qty . P/N Description 1 ...........0202010T120 ....... ACCORD WITH GLAND 1............0202010T081 ...... OIL SEAL 1............0202010T112 ....... OIL SEAL 1............0202010[...]

  • Page 28

    P A GE 28 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) ST2010TCUL PUMP ASSY . 123 120 125 121 128 127 128 156 158 224 157 445 446 1 19 447 65 16 6 1 12 74 60 34 42 23 24 7 160 76 81 3 8 5 4 1 530 531 122 236 448 820 828 238[...]

  • Page 29

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 29 ST2010TCUL PUMP ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0202005T001 CASING 1 3 0202010T003 IMPELLER 1 4 0202005T004 IMPELLER NUT 1 5 0202005T005 SPRING W ASHER 1 6 0202005T006 IMPELLER KEY 1 7 0202010T007 CASING CO VER 1 8 0202005T008 CA[...]

  • Page 30

    P A GE 30 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) ST2010, ST2010A, ST2010B, ST2010CUL PUMP ASSY . 263 265 266 641 103 563 125 122 123 121 120 131 174 132 474 214-1 224 1 19 445 446 447 130 6 214-2 8 1 12 1 60 299 65 160 146 147 176 179 5 4 3 47 81 177 236 129[...]

  • Page 31

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 31 ST2010, ST2010A, ST2010B, ST2010CUL PUMP ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0202005A001 CASING 1 3 0202010CUL003 IMPELLER .........................................................1................ ST2010CUL ONL Y 3 0202010A003 IMPEL[...]

  • Page 32

    P A GE 32 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) ST2010, ST2010A, ST2010B, ST2010CUL PUMP ASSY . 263 265 266 641 103 563 125 122 123 121 120 131 174 132 474 214-1 224 1 19 445 446 447 130 6 214-2 8 1 12 1 60 299 65 160 146 147 176 179 5 4 3 47 81 177 236 129[...]

  • Page 33

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 33 ST2010, ST2010A, ST2010B, ST2010CUL PUMP ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 176 0202010CUL176 SUCTION CO VER .............................................1................ ST2010CUL ONL Y 176 0202005176 SUCTION CO VER ................[...]

  • Page 34

    P A GE 34 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) ELECTRIC MOTOR ASSY .[...]

  • Page 35

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 35 ELECTRIC MOTOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 112 * 0202010T112 OIL SEAL 1 268 * 0202010T268 MO T OR A BRACKET 1 269 * 0202010T269 MO T OR B BRACKET 1 270 * 0202010T270 MO T OR RO T OR 1 273 * 0202010T273 MO T OR ST A TOR 1 445-1 [...]

  • Page 36

    P A GE 36 —ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERMS T er ms of payment for par ts are net 30 days. FREIG HT POLICY Al l par t s ord er s wi ll b e s hi p pe d c o ll ec t or prepaid with the charges added to the invoice. A l l sh i p m e n t [...]

  • Page 37

    ST2010 SERIES SUBMERSIBLE PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (12/07/12) — P A GE 37 NOTES[...]

  • Page 38

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (310) 537-3927 800-427-1244 310-537-3700 F ax: 800-[...]