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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Multiquip ST204OT, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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Unfortunately, only a few customers devote their time to read an instruction of Multiquip ST204OT. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
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First and foremost, an user manual of Multiquip ST204OT should contain:
- informations concerning technical data of Multiquip ST204OT
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- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Multiquip ST204OT alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Multiquip ST204OT, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Multiquip service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Multiquip ST204OT.
Why one should read the manuals?
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Table of contents for the manual
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Page 1
OPERA TION AND PAR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .m ultiquip.com MODELS: ST2037 ST2047 ST2047B ST2038P ST2040T SUBMERSIBLE PUMPS Re vision #3 (06/15/10)[...]
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Page 2
P A GE 2 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P ARTS MANU AL — REV . #3 (06/15/10) ST2037, 47, 47B, 40T , 38P SERIES SUB. PUMPS — T ABLE OF CONTENTS Submersible Pump Component Drawings ST2037,ST2047, 2047B Pump Assembly ......... 26-27 ST2040T Pump Assembly ................................. 28-29 ST2038P Pump Assembly ...[...]
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Page 3
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 3 www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name and Address R Shipping Address (if different [...]
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Page 4
P A GE 4 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P ARTS MANU AL — REV . #3 (06/15/10) NO TE P A GE[...]
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Page 5
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 5 ST2037, 47, 47B, 38P , 40T SUB. PUMP— SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in in[...]
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Page 6
P A GE 6 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P ARTS MANU AL — REV . #3 (06/15/10) ST2037, 47, 47B, 38P , 40T SUB. PUMP — RULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the ST2037, ST2047, ST2047B, ST2038P , and ST2040T Submersible Pump: GENERAL SAFETY ■ DO NO T operate or[...]
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Page 7
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 7 ST2037, 47, 47B, 38P , 40T SUB. PUMP — R ULES FOR SAFE OPERA TION . Emergencies ■ AL W A Y S know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ In emergencies always know t[...]
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Page 8
P A GE 8 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P ARTS MANU AL — REV . #3 (06/15/10) ST2037, 47, 47B, 38P , 40T SUB. PUMP — DIMENSIONS Figure 1. Submersible Pump Dimensions[...]
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Page 9
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 9 ST2037, 47, 47B, 38P , 40T SUB. PUMP — SPECIFICA TIONS 1. Motor Rotation – Upon star t-up, the pump " kic ks " in the opposite direction of motor rotation. The correct rotation is counterclockwise (CCW) as viewed from the impeller end [...]
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Page 10
P A GE 10 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) ST2037, 47, 47B, 38P , 40T SUB. PUMP — GENERAL INFORMA TION Introduction The Multiquip Model ST2037, ST2047, ST2047B, ST2038P , and ST2040T submersible pumps are designed to pump water and is used for the draining (de-watering) of swimmin[...]
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Page 11
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 11 ST2037, 47, 47B,38P , 40T SUB. PUMP — COMPONENTS Figures 2 shows the location of the basic components, for the ST2037, ST2047, ST2047B, ST2038P , and ST2040T submersible pumps. Listed below is a brief explanation of each component. 1. Strainer Ba[...]
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Page 12
P A GE 12 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) ST2037, 47, 47B, 38P , 40T SUB. PUMP — FLO A T SWITCHES Float Switch Theory Mercury monitoring is a mercury-switch actuated, liquid level control that has proven to be more economical and longer lasting than other types of liquid-level co[...]
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Page 13
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 13 Float Switch Single or dual control float switches (Figure 6) can be used for the unattended operation of the submersible pump. When using the piggy-back power configuration (plug), the pumps DO NOT require th e u se of a c ontrol box. In this conf[...]
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Page 14
P A GE 14 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) Control Box (CB3) F or special remote pumping applications of the submersible pump, a control bo x ( Model CB3 ) ma y be required. This water resistant control box provides watertight housing and glands to prevent water from leaking into th[...]
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Page 15
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 15 ST2037, 47, 47B, 38P , 40T SUB. PUMP — OPERA TION Hose Connections 1 . Connect a 2-inch hose to the discharge port on the pump as shown in Figure 8. Make sure that the hose is attached correctly to the discharge port. Pump Power Connections (Pigg[...]
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Page 16
P A GE 16 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) ST2037, 47, 47B, 38P , 40T SUB. PUMP — CONTR OL BO X INST ALLA TION Control Box Mounting Mount the control box in an upright vertical position . Make sure the control box is securely fastened to a flat surface, that is free of dust, dirt,[...]
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Page 17
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 17 2 . Remove the pump AC input connector housing from the control box, then route the power cord through the cable gland on the control box. 3 . Connect the pump power cord to the contactor as shown in Figure 7 and T able 7. Connecting AC Power to th[...]
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Page 18
P A GE 18 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) For Model ST2037, ST2047, ST2047B and ST2038P: 1 . P osition pump upside down. 2 . Remov e strainer . 3 . Remove casing. 4 . Remo v e the pump impeller . 5 . Remo v e the liner. 6 . Remove the oil plug and packing. OIL CHECK 1 . Check pump [...]
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Page 19
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 19 ST2037, 47, 47B, 38P , 40T SUB. PUMP — MAINTENANCE Figure 11. Checking Hydraulic Oil[...]
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Page 20
P A GE 20 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) ST2037, 47, 47B, 38P , 40T SUB. PUMP — T ROUBLESHOO TING G N I T O O H S E L B U O R T P M U P . 8 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t S o T s l i a F p m u P ? s p m a / e g a t l o v t c e r r o[...]
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Page 21
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 21 Figure 12. Pump Performance Curves ST2037, 47, 47B, 38P , 40T SUB. PUMP — PERFORMANCE CUR VES[...]
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Page 22
P A GE 22 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) ST2037, 47, 47B, 38P , 40T SUB. PUMP — PUMP WIRING DIA GRAM COIL L1 T1 SUBMERSIBLE PUMP 1 2 3 4 5 6 7 8 STOP FLOA T SWITCH (LOW) T2 PUMP POWER CORD BLACK WHITE GREEN CHASSIS GND. WHITE BLACK BLACK POWER ON LAMP BLACK WHITE BLACK CONT ACTO[...]
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Page 23
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 23 NO TE P A GE[...]
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Page 24
P A GE 24 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions . S[...]
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Page 25
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 25 ST2037, 47, 47B, 38P , 40T SUB. PUMP — SUGGESTED SP ARE P ARTS ST2037, ST2047, ST2047B ST2038P , ST2040T SUBMERSIBLE PUMP 1 T O 3 UNITS Qt y . P/N Description Remarks 1 ............ 0201503UL120 .............. A C CORD WITH GLAND ........... ST20[...]
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Page 26
P A GE 26 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) ST2037 AND ST2047 ELECTRIC SUBMERSIBLE PUMP ASSY . ST2037, ST2047, ST2047B — ELECTRIC SUBMERSIBLE PUMP ASSY . 53 4 214 224 174 3 11 9 1 74 264 146 891 302 918 60 299 300 238 170 5 896 829 894 34 7 103 895 67 65 893 829 102 431 265 444 127[...]
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Page 27
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 27 ST2037 AND ST2047 ELECTRIC SUBMERSIBLE PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARK 1 020S500UL001 CASING 1 3 020S500UL003 IMPELLER/W KEY ...................... 1 .................... ST2037 ONL Y 3 020S2047003 IMPELLER .......................[...]
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Page 28
P A GE 28 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) ST2040T ELECTRIC SUBMERSIBLE PUMP ASSY . ST2040T — ELECTRIC SUBMERSIBLE PUMP ASSY .[...]
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Page 29
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 29 ST2040T ELECTRIC SUBMERSIBLE PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARK 1 020S2040T001 CASING 1 3 020S500UL003 IMPELLER, NITRILE R UBBER ............................... 1 ........... ST AN D A RD 3 020S500UL003SP IMPELLER, HEA T TREA TED , S[...]
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Page 30
P A GE 30 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) ST2038P— ELECTRIC SUBMERSIBLE PUMP ASSY . ST2038P - ELECTRIC SUBMERSIBLE PUMP ASSY .[...]
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Page 31
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 31 ST2038P— ELECTRIC SUBMERSIBLE PUMP ASSY . ST2038P - ELECTRIC SUBMERSIBLE PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARK 1 020S500UL001 CASING 1 3 020S500UL003 IMPELLER 1 4 020S500UL004 IMPELLER NUT 1 5 020S500UL005 SPRING W ASHER 1 7 020S500UL[...]
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Page 32
P A GE 32 — ST2037,47, 47B, 38P , 40T SUB. PUMPS — OPERA TION AND P AR TS MANU AL — REV . #3 (06/15/10) TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges ad ded to th e invoice. All shipments are F .O .B. [...]
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Page 33
ST2037,47, 47B, 38P, 40T SUB. PUMPS — OPERATION AND PARTS MANUAL — REV. #3 (06/15/10) — PAGE 33 NO TE P A GE[...]
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Page 34
OPERA TION AND PAR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without w ritten permission. All other trademar ks are the[...]