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Multiquip WM-120PM manual

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Table of contents for the manual

  • Page 1

    © COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL PLASTER / MOR T AR MIXERS WM-120PM(Poly-Mechanical) WM-120SM (Steel-Mechanical) MUL TIQUIP INC . . . . . P ARTS DEP A RTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1[...]

  • Page 2

    P A GE 2 — WHITEMAN WM-120P/S— P AR TS & OPERA TION MANU AL — REV . #6 (07/20/05)[...]

  • Page 3

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP AR TMENT 800-427-1244 or 310-537-3700 F AX: 800-672-7877 or 310-637-3284 SER VICE DEP ARTMENT/TECHNICAL ASSIST ANCE 800-478-1244 or 310-537-3700 F AX: 310- 537-42[...]

  • Page 4

    P A GE 4 — WHITEMAN WM-120P/S— P AR TS & OPERA TION MANU AL — REV . #6 (07/20/05) T ABLE OF CONTENTS Here's How T o Get Help ........................................... 3 T able Of Contents .................................................... 4 P ar ts Ordering Procedures ...................................... 5 Operation and Safety [...]

  • Page 5

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 5 P ARTS ORDERING PR OCEDURES Extra Fax Discount Extra Fax Discount Extra Fax Discount Extra Fax Discount Extra Fax Discount for Domestic USA for Domestic USA for Domestic USA for Domestic USA for Domestic USA Dealers Only Dealers Only Dealers Only Dealers Only Deal[...]

  • Page 6

    P A GE 6 — WHITEMAN WM-120P/S— P AR TS & OPERA TION MANU AL — REV . #6 (07/20/05) OPERA TION AND SAFETY DECALS P/N 924801 SAFETY INSTRUCTIONS The safety instruction decals shown must be on all Whiteman Mixers CAUTION! CAUTION! CAUTION! CAUTION! CAUTION! SHUT OFF ENGINE BEFORE SHUT OFF ENGINE BEFORE SHUT OFF ENGINE BEFORE SHUT OFF ENGINE B[...]

  • Page 7

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 7 CA UTION: F ailure to f ollo w instructions in this manual may lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f o r industrial use only . The following safety guidelines should a[...]

  • Page 8

    P A GE 8 — WHITEMAN WM-120P/S— P AR TS & OPERA TION MANU AL — REV . #6 (07/20/05) CA UTION: F ailure to f ollo w instructions in this manual ma y lead to serious injur y or ev en death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only . The following safety guidelines shou[...]

  • Page 9

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 9 WM120P/S — SPECIFICA TIONS NOTE In accordance with our established policy of constant improvement, we reserve the right to amend these specifications at any time without notice. s r e x i M s e i r e S S / P 0 2 1 M W . 1 e l b a T R E T E M A R A P N O I T A C [...]

  • Page 10

    P A GE 10 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM120P/S — GENERAL INFORMA TION GENERAL The Whiteman WM-120PM and WM120SM Series plaster and mortar mixers are shipped completely assembled and have been factory tested. The drum batch capacity of these mix ers is between 3.5 and 4.0 bags. With proper care[...]

  • Page 11

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 11 WM-120P/S — CONTROLS Safety Grill — Provided f or operator saf ety . This saf ety g r ill is designed to keep hands and solid objects out of the mixing drum when in use. This g rill should be closed at all times when mixer is in use. DO NO T remo ve the g r i[...]

  • Page 12

    P A GE 12 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — ELECTRIC MO T OR ELECTRIC MOTOR F or lubrication care and operation of the electr ic motor , ref er to your electric motor instruction booklet fur nished with the motor . Protect the electric motor from dust as much as possible and keep ventila[...]

  • Page 13

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 13 WM-120P/S — T O WING NOTE Before towing, check with local and state laws for proper compliance. The tow bar and chain must be properly attached to the mixer and towing vehicle prior to towing. Refer to the following installation instruction: Step 1. Insert the [...]

  • Page 14

    P A GE 14 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — P ADDLE BLADE ADJUSTMENT B Paddle blade adjustment is dependent on drum type, polyethylene or steel . Figure 3 illustrates the paddle blade adjustment when using a polyethylene drum. Figure 4 illustrates the paddle blade adjustment when using a[...]

  • Page 15

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 15 WM-120P/S — P ADDLE BLADE ADJUSTMENT Figure 4. Paddle Blade Adjustment, Steel Drum[...]

  • Page 16

    P A GE 16 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — INITIAL ST ART -UP This section is intended to assist the operator with the initial star t-up of the WM-120P/S mix er . It is extremely impor tant that this section be read carefully before attempting to use the mixer in the field. DO NOT use y[...]

  • Page 17

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 17 WM-120P/S — INITIAL ST ART -UP 4 . T ur n the engine s witch (Figure 8) to the ON position. Figure 8. Engine ON/OFF Switch 5 . Located on the engine cover is the main start/stop switch (Figure 9). Pull this switch outward to start the engine. Figure 9. Main ON/[...]

  • Page 18

    P A GE 18 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — MAINTENANCE WHEEL BEARINGS After every 3 months of operation, remove the hub dust cap and inspect the wheel bearings. Once a year , or when required, disassemble the wheel hubs remove the old grease and repack the bearings forcing grease betwee[...]

  • Page 19

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 19 WM-120P/S — MAINTENANCE Clutch Adjustment Mechanical 12 CF Mixer If the rotating mixing paddles appear to be losing rotational speed, it may be necessary to adjust the clutch. For optimum performance Multiquip recommends 35-55 lbs. applied pressure to the hand [...]

  • Page 20

    P A GE 20 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine T roubleshooting ([...]

  • Page 21

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 21 WM-120P/S — TR OUBLESHOO TING (ENGINE/MIXER) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 3 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u o r e w o p t n e i c i f f u s n I s t a e h r e v o d n a " n[...]

  • Page 22

    P A GE 22 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number-Where indicated, this shows t[...]

  • Page 23

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 23 WM-120P/S— SUGGESTED SP ARE P AR TS WM-120PS 1 T O 3 UNITS Qt y . P /N Description 6 ............ 491010 ............ R UBBER LA TCH ASSY . 1 ............ EM200293 ...... P ADDLE ARM T OW SIDE 1 ............ EM200294 ...... P ADDLE ARM CENTER T O W SIDE 1 .....[...]

  • Page 24

    P A GE 24 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — ENGINE SIDE P ADDLE ASSY . ENGINE SIDE P ADDLE ASSY . USED IN POL YETHYLENE AND STEEL DRUMS[...]

  • Page 25

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 25 WM-120P/S — ENGINE SIDE P ADDLE ASSY . ENGINE SIDE P ADDLE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 3 EM200296 P AD D LE A RM E N G INE SIDE 1 4 EM200295 P ADDLE ARM CENTER ENGINE SIDE 1 5 0300B F L A T W ASHER 5/16 2 8 6 0161D HEX NUT 5/16 1 4 7 * # EM203[...]

  • Page 26

    P A GE 26 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — T O W SIDE P ADDLE ASSY . USED IN POL YETHYLENE AND STEEL DRUMS T OW SIDE P ADDLE ASSY .[...]

  • Page 27

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 27 WM-120P/S — T O W SIDE P ADDLE ASSY . T O W SIDE P ADDLE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM200293 P ADDLE ARM T O W SIDE ..................................... 1 ...... INCLUDES S/N 72395319 2 EM200294 P ADDLE ARM CENTER T O W SIDE 1 5 0300B F L [...]

  • Page 28

    P A GE 28 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — P ADDLE SHAFT ASSY . T OW SIDE P ADDLE ASSY .[...]

  • Page 29

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 29 WM-120P/S — P ADDLE SHAFT ASSY . T O W SIDE P ADDLE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 * 13002 SEAL BEARING 1-1/2 ID 2 2 13348 RING, SNAP 1 3 13349 S P A CER, SNAP RING 1 4 13353 SHAFT , P ADDLE WM120PM ................................. 1 .... POL [...]

  • Page 30

    P A GE 30 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — POL YETHYLENE DRUM ASSY . POL YETHYLENE DRUM ASSY .[...]

  • Page 31

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 31 WM-120P/S — POL YETHYLENE DR UM ASSY . POL YETHYLENE DRUM ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 10133 N U T , NYLOC 3/8-16 1 6 2 10136 W ASHER, FLA T , 3/8 SAE 2 3 10176 N U T , NYLOC 1/2-13 7 4 1023 SCREW , HHC 3/8-16 X 1 1/4 4 5 1162 A CAP , GREASE [...]

  • Page 32

    P A GE 32 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — STEEL DR UM ASSY . STEEL DR UM ASSY .[...]

  • Page 33

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 33 WM-120P/S — STEEL DR UM ASSY . STEEL DR UM ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM010022 K EY , 3/8 SQ X 1 3/4 1 2 10176 N U T , NYLOC 1/2-13 1 7 3 13211 W ASHER, FLA T , 1/2 USS 4 4 13277 BOSS, BEARING 2 5 13345 BEARING BRACKET 2 6 13346 TUB, STEEL [...]

  • Page 34

    P A GE 34 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — CAB ASSY . CAB ASSY .[...]

  • Page 35

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 35 WM-120P/S — CAB ASSY . CAB ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM202957 CAB DOOR, COMPLETE ASSY . 1 2 1284 HHCS 3/8-16 X 1.1/2” 4 3 4001 F L A T W ASHER 3/8” 8 4 202771 CAB FRONT SUPPORT ANGLE 1 5 10133 LOCK NUT 3/8-16 4 6 13333 L A TCH PIN ASSY[...]

  • Page 36

    P A GE 36 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — FRAME, WHEEL, TIRE AND HUB ASSY . FRAME, WHEEL, TIRE AND HUB ASSY .[...]

  • Page 37

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 37 WM-120P/S — FRAME, WHEEL, TIRE AND HUB ASSY . FRAME, WHEEL, TIRE AND HUB ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 10176 LOCK NUT 1/2-13 8 2 EM204086 TRANSMISSION SUPPORT BAR 2 3 5218 HHCS 1/2-13 X 1.1/2” 4 4 2549 HHCS 1/2-13 X 3” 4 5 0447 F L A T W A[...]

  • Page 38

    P A GE 38 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 39

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 39 WM-120P/S — NAME PLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1 * EM948423 DECAL : CA UTION 1 2 * 924801 DECAL : SAFETY INSTRUCTIONS 1 3 PLA TE, SERIAL NO . 1 CONT ACT MQ SER VICE DEPT . W/MODEL & S/N DCL WM120PS KI T , DE[...]

  • Page 40

    P A GE 40 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — WISCONSIN ENGINE ASSY . WISCONSIN ENGINE ASSY .[...]

  • Page 41

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 41 WM-120P/S — WISCONSIN ENGINE ASSY . WISCONSIN ENGINE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM937029 9.2HP WISCONSIN ENGINE 1 2 EM940734 KILL SWITCH 1 3 EM203298 ENGINE KILL GROUND WIRE 1 4 EM203299 ENGINEKILL WIRE 1 5 0169 HHCS 3/8-16 X 3” 4 6 10136[...]

  • Page 42

    P A GE 42 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — HOND A ENGINE ASSY . HOND A ENGINE ASSY .[...]

  • Page 43

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 43 WM-120P/S — HOND A ENGINE ASSY . HOND A ENGINE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM203039 11HP HONDA ENGINE 1 2 EM940734 KILL SWITCH 1 3 EM203298 ENGINE KILL GROUND WIRE 1 4 EM203035 ENGINE KILL WIRE 1 5 9154 HHCS 3/8-16 X 1.3/4” 4 6 10136 F L A[...]

  • Page 44

    P A GE 44 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — ELECTRIC MO T OR ASSY . ELECTRIC MO T OR ASSY .[...]

  • Page 45

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 45 WM-120P/S — ELECTRIC MO T OR ASSY . ELECTRIC MO T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM939228 5 HP 1 PHASE ELECT MOTOR 1 1 EM239229 5 HP 3 PHASE ELECT MOTOR 1 “ 2 1023 HHCS 3/8-16 X 1.1/4” 8 3 10136 F L A T W ASHER 3/8” 1 6 4 EM204549 MOTO[...]

  • Page 46

    P A GE 46 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) WM-120P/S — TRANSMISSION ASSY . TRANSMISSION ASSY .[...]

  • Page 47

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 47 WM-120P/S — TRANSMISSION ASSY . TRANSMISSION ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 1 # 2200 HHCS 3/8-24 X 2" 1 2 # EM600029 SHIFTER SHAFT 1 3 # EM914005 SEAL 1 4 # EM600028 CLUTCH Y OKE 1 5 # 0181B LOCK W ASHER 1/4” 2 6 # 0730 HHCS 1/4-20 X 1?[...]

  • Page 48

    P A GE 48 — WHITEMAN WM-120P/S— P ARTS & OPERA TION MANU AL — REV . #6 (07/20/05) P A YMENT TERMS T er ms of pa yment f or par ts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of origin. Multiquip’ s responsibility ceases when a[...]

  • Page 49

    WHITEMAN WM-120P/S — PARTS & OPERATION MANUAL — REV. #6 (07/20/05) — PAGE 49 NO TE P A GE[...]

  • Page 50

    ^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668 P AR TS AND OPERA TION MANUAL HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P ARTS DEP ARTMENT 800-427-1244 or 310-537-3700 F AX: 800-672-7877 or 310-637-3284 SER VICE DEP ARTMENT/TECHNICAL ASSIST ANCE 800-478-1244 or 310-537-3700 F AX: 310- 537-4259 W ARRANTY DEP ART[...]