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Multiquip WM120PM manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .m ultiquip.com SERIES WM120PM Series POL Y -MECHANICAL WM120SM Series STEEL-MECHANICAL PLASTER/MOR T AR MIXERS Re vision #7 (09/15/11)[...]

  • Page 2

    P A GE 2 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm. by power sanding, sawing, grinding, drilling and other construction activities contains chemicals kno wn to the State Some exa[...]

  • Page 3

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 3 Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other minerals and rocks. Rep[...]

  • Page 4

    P A GE 4 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) T ABLE OF CONTENTS Here's Ho w T o Get Help ........................................... 3 T able Of Contents .................................................... 4 P ar ts Order ing Procedures ...................................... 5 Operation and Safety Decals ..[...]

  • Page 5

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name and Address R Shipping Address (if differe[...]

  • Page 6

    P A GE 6 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) OPERA TION AND SAFETY DECALS P/N 924801 SAFETY INSTRUCTIONS The safety instruction decals shown must be on all Whiteman Mixers CAUTION! CAUTION! CAUTION! CAUTION! CAUTION! SHUT OFF ENGINE BEFORE SHUT OFF ENGINE BEFORE SHUT OFF ENGINE BEFORE SHUT OFF ENGINE BEFORE SHUT [...]

  • Page 7

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 7 CA UTION: F ailure to follow instructions in this manual may lead to serious injur y or ev en death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only . The following safety guidelines should always be used w[...]

  • Page 8

    P A GE 8 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) CA UTION: F ailure to f ollo w instructions in this manual ma y lead to ser ious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only . The following safety guidelines should always[...]

  • Page 9

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 9 WM120P/S — SPECIFICA TIONS NOTE In accordance with our established policy of constant improvement, we reserve the right to amend these specifications at any time without notice. s r e x i M s e i r e S S / P 0 2 1 M W . 1 e l b a T R E T E M A R A P N O I T A C I F I C E [...]

  • Page 10

    P A GE 10 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM120P/S — GENERAL INFORMA TION GENERAL The Whiteman WM-120PM and WM120SM Series plaster and mortar mixers are shipped completely assembled and have been factory tested. The dr um batch capacity of these mix ers is between 3.5 and 4.0 bags. With proper care, they wi[...]

  • Page 11

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 11 WM-120P/S — CONTROLS Safety Grill — Provided f or operator safety . This safety grill is designed to keep hands and solid objects out of the mixing drum when in use . This grill should be closed at all times when mix er is in use. DO NOT remov e the g rill or gr ill op[...]

  • Page 12

    P A GE 12 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — ELECTRIC MO T OR ELECTRIC MOTOR F or lubrication care and operation of the electric motor , refer to your electric motor instruction booklet fur nished with the motor . Protect the electric motor from dust as much as possible and keep ventilating opening[...]

  • Page 13

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 13 WM-120P/S — T O WING NOTE Before towing, check with local and state laws for proper compliance. The tow bar and chain must be properly attached to the mixer and towing vehicle prior to towing. Refer to the following installation instruction: Step 1. Insert the Draw Bar i[...]

  • Page 14

    P A GE 14 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — P ADDLE BLADE ADJUSTMENT B Paddle blade adjustment is dependent on drum type, polyethylene or steel . Figure 3 illustrates the paddle blade adjustment when using a polyethylene drum. Figure 4 illustrates the paddle blade adjustment when using a steel dru[...]

  • Page 15

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 15 WM-120P/S — P ADDLE BLADE ADJUSTMENT Figure 4. Paddle Blade Adjustment, Steel Drum[...]

  • Page 16

    P A GE 16 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — INITIAL ST AR T -UP This section is intended to assist the operator with the initial star t-up of the WM-120P/S mix er . It is extremely impor tant that this section be read carefully before attempting to use the mixer in the field. DO NOT use your mixer[...]

  • Page 17

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 17 WM-120P/S — INITIAL ST ART -UP 4 . T ur n the engine switch (Figure 8) to the ON position. Figure 8. Engine ON/OFF Switch 5 . Located on the engine cover is the main start/stop switch (Figure 9). Pull this switch outward to start the engine. Figure 9. Main ON/OFF Switch [...]

  • Page 18

    P A GE 18 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — MAINTENANCE WHEEL BEARINGS After every 3 months of operation, remove the hub dust cap and inspect the wheel bear ings. Once a year , or when required, disassemble the wheel hubs remove the old grease and repack the bearings forcing grease between rollers[...]

  • Page 19

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 19 WM-120P/S — MAINTENANCE Clutch Adjustment Mechanical 12 CF Mixer If the rotating mixing paddles appear to be losing rotational speed, it may be necessary to adjust the clutch. For optimum performance Multiquip recommends 35-55 lbs. applied pressure to the hand clutch le [...]

  • Page 20

    P A GE 20 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine T roub leshooting (T able 3)[...]

  • Page 21

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 21 WM-120P/S — TR OUBLESHOO TING (ENGINE/MIXER) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 3 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u o r e w o p t n e i c i f f u s n I s t a e h r e v o d n a " n o i s s e[...]

  • Page 22

    P A GE 22 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S— — EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P ARTS[...]

  • Page 23

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 23 WM-120P/S— SUGGESTED SP ARE P A R TS WM-120PS 1 T O 3 UNITS Qt y . P/ N Description 6 ............ 491010 ............ R UBBER LA TCH ASSY . 1 ............ EM200293 ...... P ADDLE ARM T OW SIDE 1 ............ EM200294 ...... P ADDLE ARM CENTER T O W SIDE 1 ............ E[...]

  • Page 24

    P A GE 24 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — ENGINE SIDE P ADDLE ASSY . ENGINE SIDE P ADDLE ASSY . USED IN POL YETHYLENE AND STEEL DR UMS[...]

  • Page 25

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 25 WM-120P/S — ENGINE SIDE P ADDLE ASSY . ENGINE SIDE P ADDLE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 3 EM200296 P AD DLE ARM ENGINE SIDE 1 4 EM200295 P ADDLE ARM CENTER ENGINE SIDE 1 5 0300B FL A T W ASHER 5/16 2 8 6 0161D HEX NUT 5/16 1 4 7 * # EM203433 END BACK-UP [...]

  • Page 26

    P A GE 26 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — T O W SIDE P ADDLE ASSY . USED IN POL YETHYLENE AND STEEL DRUMS TO W SIDE P ADDLE ASSY .[...]

  • Page 27

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 27 WM-120P/S — T O W SIDE P ADDLE ASSY . TO W SIDE P ADDLE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM200293 P ADDLE ARM TO W SIDE ..................................... 1 ...... INCLUDES S/N 72395319 2 EM200294 P ADDLE ARM CENTER T O W SIDE 1 5 0300B FL A T W ASHER 5[...]

  • Page 28

    P A GE 28 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — P ADDLE SHAFT ASSY . TO W SIDE P ADDLE ASSY .[...]

  • Page 29

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 29 WM-120P/S — P ADDLE SHAFT ASSY . TO W SIDE P ADDLE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 * 13002 SEAL BEARING 1-1/2 ID 2 2 13348 RING, SNAP 1 3 13349 S P A CER, SNAP RING 1 4 13353 SHAFT , P ADDLE WM120PM ................................. 1 .... POL YETHYLENE D[...]

  • Page 30

    P A GE 30 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — POL YETHYLENE DRUM ASSY . POL YETHYLENE DRUM ASSY .[...]

  • Page 31

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 31 WM-120P/S — POL YETHYLENE DRUM ASSY . POL YETHYLENE DRUM ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 10133 N UT , NYLOC 3/8-16 1 6 2 10136 W ASHER, FLA T , 3/8 SAE 2 3 10176 N UT , NYLOC 1/2-13 7 4 1023 SCREW , HHC 3/8-16 X 1 1/4 4 5 1162 A CAP , GREASE ZERK 4 6 1284[...]

  • Page 32

    P A GE 32 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — STEEL DR UM ASSY . STEEL DR UM ASSY .[...]

  • Page 33

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 33 WM-120P/S — STEEL DR UM ASSY . STEEL DR UM ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM010022 K E Y , 3/8 SQ X 1 3/4 1 2 10176 N UT , NYLOC 1/2-13 1 7 3 13211 W ASHER, FLA T , 1/2 USS 4 4 13277 BOSS, BEARING 2 5 13345 BEARING BRACKET 2 6 13346 TUB, STEEL 1 7 EM2000[...]

  • Page 34

    P A GE 34 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — CAB ASSY . CAB ASSY .[...]

  • Page 35

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 35 WM-120P/S — CAB ASSY . CAB ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM202957 CAB DOOR, COMPLETE ASSY . 1 2 1284 HHCS 3/8-16 X 1.1/2” 4 3 4001 F L A T W ASHER 3/8” 8 4 202771 CAB FRONT SUPPORT ANGLE 1 5 10133 LOCK NUT 3/8-16 4 6 13333 L A TCH PIN ASSY . 2 7 491[...]

  • Page 36

    P A GE 36 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — FRAME, WHEEL, TIRE AND HUB ASSY . FRAME, WHEEL, TIRE AND HUB ASSY .[...]

  • Page 37

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 37 WM-120P/S — FRAME, WHEEL, TIRE AND HUB ASSY . FRAME, WHEEL, TIRE AND HUB ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 10176 L OC K NUT 1/2-13 8 2 EM204086 TRANSMISSION SUPPORT BAR 2 3 5218 HHCS 1/2-13 X 1.1/2” 4 4 2549 HHCS 1/2-13 X 3” 4 5 0447 F LA T W ASHER 1/2?[...]

  • Page 38

    P A GE 38 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 39

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 39 WM-120P/S — NAME PLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1 * EM948423 DECAL : CA UTION 1 2 * 924801 DECAL : SAFETY INSTRUCTIONS 1 3 PLA TE, SERIAL NO. 1 CONT ACT MQ SER VICE DEPT . W/MODEL & S/N DCL WM120PS K I T , DECAL 1 INCL[...]

  • Page 40

    P A GE 40 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — WISCONSIN ENGINE ASSY . WISCONSIN ENGINE ASSY .[...]

  • Page 41

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 41 WM-120P/S — WISCONSIN ENGINE ASSY . WISCONSIN ENGINE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM937029 9.2HP WISCONSIN ENGINE 1 2 EM940734 KILL SWITCH 1 3 EM203298 ENGINE KILL GROUND WIRE 1 4 EM203299 ENGINEKILL WIRE 1 5 0169 HHCS 3/8-16 X 3” 4 6 10136 F LA T W [...]

  • Page 42

    P A GE 42 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — HOND A ENGINE ASSY . HOND A ENGINE ASSY .[...]

  • Page 43

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 43 WM-120P/S — HOND A ENGINE ASSY . HOND A ENGINE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM203039 11HP HONDA ENGINE 1 2 EM940734 KILL SWITCH 1 3 EM203298 ENGINE KILL GROUND WIRE 1 4 EM203035 ENGINE KILL WIRE 1 5 9154 HHCS 3/8-16 X 1.3/4” 4 6 10136 F LA T W ASHER [...]

  • Page 44

    P A GE 44 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — ELECTRIC MO T OR ASSY . ELECTRIC MO TOR ASSY .[...]

  • Page 45

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 45 WM-120P/S — ELECTRIC MO T OR ASSY . ELECTRIC MO TOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM939228 5 H P 1 PHASE ELECT MOTOR 1 1 EM239229 5 H P 3 PHASE ELECT MOTOR 1 “ 2 1023 HHCS 3/8-16 X 1.1/4” 8 3 10136 F LA T W ASHER 3/8” 1 6 4 EM204549 MOTOR MOUNT 2 [...]

  • Page 46

    P A GE 46 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) WM-120P/S — TRANSMISSION ASSY . TRANSMISSION ASSY .[...]

  • Page 47

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 47 WM-120P/S — TRANSMISSION ASSY . TRANSMISSION ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 1 # 2200 HHCS 3/8-24 X 2" 1 2 # EM600029 SHIFTER SHAFT 1 3 # EM914005 SEAL 1 4 # EM600028 CLUTCH Y OKE 1 5 # 0181B LOCK W ASHER 1/4” 2 6 # 0730 HHCS 1/4-20 X 1” 2 7 # EM[...]

  • Page 48

    P A GE 48 — WM120PM/SM— OPERA TION AND P ARTS MANU AL — REV . #7 (09/15/11) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERM S T er ms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges ad ded to the invoice. All shipments are F .O .B. point of origin. Multiquip[...]

  • Page 49

    WM120PM/SM — OPERATION AND PARTS MANUAL — REV. #7 (09/15/11) — PAGE 49 NO TE P A GE[...]

  • Page 50

    ^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668 OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC . Multiquip Inc, the MQ logo and the Whiteman logo are registered trademar ks of Multiquip Inc. and may not be used, reproduced, o r alter[...]