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Table of contents for the manual
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Page 1
1 W415-0580 / C / 04.07.08 $10.00 INSTALLATION AND OPERATION INSTRUCTIONS Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031 www .napoleonfireplaces.com • ask@napoleon.on.ca CERTIFIED UNDER CANADIAN AND AMERICAN NA TIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES. BGD90NT NATURAL GA[...]
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Page 2
2 W415-0580 / C / 04.07.08 PG2-5 INTRODUCTION Warning Warranty Fireplace Dimensions Installation Overview General Instructions General Information Care of Glass 6-10 VENTING V enting lengths and Air T erminal Locations Defi nitions Elbow V ent Length V alues Horizontal T ermination V ertical T ermination Minimum Air T erminal Locations 11-16 INST [...]
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Page 3
3 W415-0580 / C / 04.07.08 ALL SPECIFICA TIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON®® IS A REGISTERED TRADEMARK OF WOLF STEEL L TD. PA TENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL L TD. NAPOLEON® products are manufactured under the strict Standard of the worl[...]
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Page 4
4 W415-0580 / C / 04.07.08 6" FIGURE 1 INST ALLA TION O VERVIEW See the section “MINIMUM MANTEL AND ENCLOSURE CLEARANCES” See the section “FRAMING” See the section “VENTING” and “IN- ST ALLA TION” Side Wa l l See the section “FRAMING” See the section “FRAMING” and “MINIMUM MANTEL AND ENCLOSURE CLEARANCES” for Drywal[...]
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Page 5
5 W415-0580 / C / 04.07.08 GENERAL INSTRUCTIONS GENERAL INFORMA TION This gas fireplace should be installed and serviced by a qualified installer to conform with local codes. Installation practic es vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State: • The fireplace da[...]
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Page 6
6 W415-0580 / C / 04.07.08 * 16” MINIMUM 40 FEET MAXIMUM 3 FEET MINIMUM FIGURE 3b When using Wolf Steel Ltd.venting components, use only approved Wolf Steel Ltd. fl exible vent components with the following termina- tion kits: W ALL TERMINAL KIT GD622 , or 1/12 T O 7/12 PITCH ROOF TERMINAL KIT GD610 , 8/12 TO 12/12 ROOF TERMINAL KIT GD61 1 , FLA[...]
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Page 7
7 W415-0580 / C / 04.07.08 VERTICAL RISE IN FEET V T FIGURE 4 See graph to determine the required vertical rise V T for the required horizontal run H T . For vent confi gurations requiring more than one 90° elbow , the following formulas apply: F or mula 1: H T < V T F or mula 2: H T + V T < 40 feet Example 1: 90° 90° V 1 = 3 ft V 2 = 8 f[...]
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Page 8
8 W415-0580 / C / 04.07.08 H 2 H 1 V 1 90° See graph to determine the required vertical rise V T for the required horizontal run H T . V 1 = V T = 6 ft H 1 = 3 ft H 2 = 5 ft H R = H 1 + H 2 = 3 + 5 = 8 ft H O = .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft H T = H R + H O = 8 + 2.7 = 10.7 ft H T + V T = 10.7 + 6 =16.7 Formula 1: H T <[...]
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Page 9
9 W415-0580 / C / 04.07.08 MAXIMUM VERTICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptable values for H T and V T . See graph to determine the required vertical rise V T for the required horizontal run H T . For vent confi gurations requiring more than two 90° elbow (top exit) [...]
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Page 10
10 W415-0580 / C / 04.07.08 MINIMUM AIR TERMINAL L OCA TION CLEARANCES . FIGURE 12[...]
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Page 11
11 W415-0580 / C / 04.07.08 INST ALLA TION / FRAMING WALL AND CEILING PR O TECTION HORIZONT AL VENT SECTIONS: A minimum clearance of 2” all around the vent pipe on all horizontal runs to combustibles is required except for clearances in fi replace enclosures**. Use fi restop spacer assembly W010-1797 (supplied). VERTICAL VENT SECTIONS: A minimu[...]
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Page 12
12 W415-0580 / C / 04.07.08 USING FLEXIBLE VENT COMPONENTS ELBOW SP ACERS Do not allow the inside vent pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 3/4” air gap be- tween the liner and the outer liner all around is required for safe op- eration. A spacer is required at the start, middle and end of each elbow[...]
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Page 13
13 W415-0580 / C / 04.07.08 FLUE COLLAR RESTRICTOR PLA TE FIGURE 23 FIGURE 24 W ARNING THE STANDOFFS HA VE BEEN SHIPPED FLAT . BEFORE FRAMING ENSURE THE STANDOFFS ARE BENT UP AND SCREWED INTO PLACE. A TTENTION A TENCIÓN LAS TRABAS PERMANECEN PLANAS DURANTE EL ENVÍO. ANTES DE LA INST ALACIÓN, VERIFIQUE QUE LAS TRABAS SE PLIEGUEN HACIA ARRIBA Y SE[...]
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Page 14
14 W415-0580 / C / 04.07.08 59 1 / 4 " 1" MIN 1" MIN 11 6 " 82" FIGURE 25 FIGURE 28 59 1 / 4 " 29 1/2" 29 1/2" 10" MIN 59 1 / 4 " FIGURE 26 FIGURE 27[...]
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Page 15
15 W415-0580 / C / 04.07.08 73 1 / 4 " 60 3 / 4 " 5 1 / 2 " 23 3 / 4 " 5 1 / 2 " Use only non-combustible material such as cement board, ceramic tile, marble, etc. when finishing to the fireplace. DO NOT USE WOOD OR DR YW ALL. ! W ARNING FIGURE 29 MINIMUM CLEARANCE T O COMBUSTIBLES Maintain these minimum clearances to combu[...]
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Page 16
16 W415-0580 / C / 04.07.08 RECEIVER Receiver 12 Pin Connector 11 0 V O U T Receiver Hearth Mount OFF ON REMOTE TPTH TP TH FCM-COM FA N A UX O U T Red Black MOTOR Green White Fan Control Module (FCM) OUT Modulating 820 Night Lights ON OFF REMOTE Receiver Wall Mount BLOWER FIGURE 30 MINIMUM MANTEL AND ENCLOSURE CLEARANCES Combustible mantel clearanc[...]
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Page 17
17 W415-0580 / C / 04.07.08 Before the glass door can be removed, the control doors must be opened and the hearth strip and screen assembly must be removed. LOG SHIPPING BRA CKET DOOR REMO V AL HEARTH STRIP RET AINER C O N T R O L D O O R S LOG SHIPPING BRACKET FIGURE 33 H O O K S ROD FIGURE 34 SCREWS FIGURE 35 FINISHING Before installing the logs,[...]
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Page 18
18 W415-0580 / C / 04.07.08 Brick panels are shipped separate from unit due to the brittle material of the bricks, care must be taken not to bend or force them into place. When shipped, the brick panels range in varying shades of Sandstone. During initial use, the panels will darken temporarily . The appearance of the panels will permanently lighte[...]
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Page 19
19 W415-0580 / C / 04.07.08 6. Place the pin in log #7 in the hole in log #6. The log should sit in the notch on log #2 and the bottom should rest along the right side of the Andiron. 8 PHAZER™ logs and glowing embers, exclusive to Wolf Steel Ltd.Fireplaces, provide a unique and realistic glowing ef fect that is different in every installation. T[...]
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Page 20
20 W415-0580 / C / 04.07.08 Randomly place the charcoal embers along the front and sides of the Hearth Panels in a realistic manner . Fine dust found in the bottom of the bag should not be used. Sprinkle vermiculite around the charcoal embers. NOTE: Both charcoal embers and vermiculite are not to be placed on the burner . T ear the embers into piec[...]
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Page 21
21 W415-0580 / C / 04.07.08 RECEIVER SLOT SP ARK MODULE VA LV E WING NUT INNER ACCESS PA N E L 1. Remove access panel from inside the fi rebox. 2. Unplug the control module from the junction box 3. Pull up on the control module being held down with velcro and disconnect the plugs (fan, aux). Remove wiring harness from the front of the casing. 4. I[...]
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Page 22
22 W415-0580 / C / 04.07.08 FIGURE 49 HAND HELD REMO TE OPERA TIONS 1. Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). 2. Place the 3 position slider switch in the “Remote” position. 3. Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole marked “P[...]
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Page 23
23 W415-0580 / C / 04.07.08 1. Press the Thermostat Key . The LCD display on the T ransmitter will show that the room is “ON” and the set temperature is now displayed. 2. T o adjust the set temperature, press the Up/Down Arrow Keys until the desired set tem- perature is displayed on the LCD screen of the T ransmitter. The Smart Thermostat funct[...]
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Page 24
24 W415-0580 / C / 04.07.08 LO W BA TTER Y / MANU AL BYP ASS The life span of the remote batteries depends on various factors: quality of the batteries, the number of ignitions, the number of changes to the room thermostat set point, etc. When the transmitter batteries are low , a Battery Icon will appear on the LCD display before all battery power[...]
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Page 25
25 W415-0580 / C / 04.07.08 A. This fi replace is equipped with a pilot which must be lit by hand while following these instructions exactly . B. Before operating smell all around the fi replace area for gas and next to the fl oor because some gas is heavier than air and will settle on the fl oor . C. Use only your hand to turn the gas control [...]
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Page 26
26 W415-0580 / C / 04.07.08 Purg e all gas lines with the glass door of the f ire place remo ved. Assur e that a contin uous gas flow is a t the burner befor e installing the door . TURN OFF THE G AS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPL ACE. CAUTION: Label all wires prior to disconnection when servic- ing controls. Wiring errors can cau[...]
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Page 27
27 W415-0580 / C / 04.07.08 67* W573-0007 HI-TEMP SEALANT 68* GD501 HEA T GUARD 69 GA-566 HOT AIR DISTRIBUTION KIT 70 GA-72 HOT AIR EXHAUST KIT 71 GA-70 EXTENSION KIT , 5FT FLEX VENT 72* W010-0370 W ALL SUPPORT ASSEMBL Y 73* W175-0249 10” COUPLER 74* W175-0002 8” COUPLER 75* W175-0260 CONVERSION KIT - NG TO LP 75* W175-0261 CONVERSION KIT - LP [...]
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Page 28
28 W415-0580 / C / 04.07.08 6 4** 8 7 5 41 23 28 29 30 31 35 27 26 34 64 33 66 32 11 65 21 2 15 16 12 3 14 19 17 71 55 58 22 79 63 69 70 13[...]
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Page 29
29 W415-0580 / C / 04.07.08 White / grey film forms. Sulphur from fuel is being deposited on glass, logs or combustion chamber sur- faces. - clean the glass with a gas fi replace glass cleaner . DO NOT CLEAN GLASS WHEN HOT . If deposits are not cleaned off regularly , the glass may become per- manently marked. Carbon is being de- posited on glass,[...]
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Page 30
30 W415-0580 / C / 04.07.08 Main burner goes out; pilot goes out. Main burner goes out; pilot stays on. Pilot fl ame is not large enough or not engulfi ng the thermo- pile - turn up pilot fl ame. - replace pilot assembly . Thermopile shorting - clean thermopile connection to the valve. Reconnect. - test and replace thermopile if required. T empe[...]
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Page 31
31 W415-0580 / C / 04.07.08 Fireplace Service History This fireplace must be serviced annually depending on usage DA TE DEALER NAME SERVICE TECHNICIAN NAME SERVICE PERFORMANCE SPECIAL CONCERNS[...]
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Page 32
32 W415-0580 / C / 04.07.08 NO TES[...]