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A good user manual
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Table of contents for the manual
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Page 1
1 W415-0447 / B / 05.24.05 W415-0447 / B / 05.24.05[...]
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Page 2
2 W415-0447 / B / 05.24.05 WHA T T O DO IF Y OU SMELL GAS WARNINGS & SAFETY PRECA UTIONS[...]
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Page 3
3 W415-0447 / B / 05.24.05 PG2-6 INTR ODUCTION W arnings and Safety Precautions W arranty Dimensions General Instructions General Information Care of Glass & Plated Parts 6- 11 VENTING V ent lengths V enting S pecifications Air T erminal Locations 12- 17 I N ST ALLA TION/FRAMING W all & Ceiling Protection Using Flexible V ent Components Fir[...]
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Page 4
4 W415-0447 / B / 05.24.05 ALL SPECIFICA TIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL L TD. PA TENTS U.S. 5.303.693.801 - CAN. 2.073.41 1, 2.082.915. © WOLF STEEL L TD. NAPOLEON gas fireplaces are manufactured under the strict Standard of the w[...]
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Page 5
5 W415-0447 / B / 05.24.05 Pur ge all g as lines with the glass door of the fire place open. Assure tha t a continuous g as f low is at the b urner befor e cl o s i ng the door . Under e xtreme v ent configura tions , allow several min utes (5-15) for the flame to stabiliz e after ignition. Pr ovide adequa te ventila tion and combustion air . Pr ov[...]
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Page 6
6 W415-0447 / B / 05.24.05 Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The glass is 3/16" ceramic glass available from your Napoleon / Wolf S teel Ltd. dealer . DO NOT SUBSTITUTE MA TERIALS. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner . Therea[...]
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Page 7
7 W415-0447 / B / 05.24.05 when (H T ) < (V T ) Simple venting configuration (only one 90° elbow) VERTICAL RISE IN FEET V T FIGURE 4 See graph to determine the required vertical rise V T for the required horizontal run H T . For vent configurations requiring more than one 90° elbow , the following formulas apply: F or mula 1: H T < V T F or[...]
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Page 8
8 W415-0447 / B / 05.24.05 H 2 H 1 V 1 90° See graph to determine the required verti- cal rise V T for the required horizontal run H T . V 1 = V T = 6 ft H 1 =3 f t H 2 =5 f t H R = H 1 + H 2 = 3 + 5 = 8 ft H O = .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft H T = H R + H O = 8 + 2.7 = 10.7 f t H T + V T = 10.7 + 6 =16.7 Formula 1: H T [...]
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Page 9
9 W415-0447 / B / 05.24.05 REQUIRED VERTICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptable values for H T and V T . when (H T ) < (V T ) Simple venting configurations FIGURE 9 For vent configurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit)[...]
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Page 10
10 W415-0447 / B / 05.24.05 MAXIMUM VERTICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptable values for H T and V T . See graph to determine the required vertical rise V T for the required horizontal run H T . FIGURE 1 1 V 1 =2 f t V 2 =1 f t V 3 = 1.5 ft V T = V 1 + V 2 + V 3 = 2[...]
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Page 11
11 W415-0447 / B / 05.24.05 AIR TERMINAL INST ALLA TIONS * * * * * Recommended to prevent condensation on windows and thermal breakage ** ** ** ** ** It is recommended to use a hea t shield and to maximiz e the distance to vinyl clad soffits. *** *** *** *** *** The periscope GD-201 requir es a minimum 18 inches c lear ance fr om an inside corner .[...]
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Page 12
12 W415-0447 / B / 05.24.05 ROUND OR SQUARE HOLE 12.500" 16.000" c /c 14 7 / 16 " 13" FIGURE 13 This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall. The recommended framed opening is 14 7 / 16 " W x 13" H with a mini- mum 1[...]
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Page 13
13 W415-0447 / B / 05.24.05 FIGURE 19 4. Insert the liners through the firestop maintaining the required clearance to combustibles. Secure to the exterior wall and make weather tight by sealing with caulking (not supplied). 5. Apply a heavy bead of the high temperature sealant, not supplied with the unit, to the inside of the 5" liner approxi-[...]
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Page 14
14 W415-0447 / B / 05.24.05 FIGURE 23 The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use W olf Steel vent spacers or equivalent every 3 feet and either side of each elbow to maintain the minimum 1¼" clearance between the outer and inner vent pipes. Use Wolf S teel support ring as- sembly or[...]
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Page 15
15 W415-0447 / B / 05.24.05 Pr oceed once the vent installa tion is complete . Note : All gas connections must be contained within the fireplace when complete . 1. The fireplace is de- signed to accept a ½" gas supply line. The fireplace is equipped with a ½" manual shut-off valve, and an 18" listed flexible gas connector . 2. The [...]
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Page 16
16 W415-0447 / B / 05.24.05 WARNING Facing and/or finishing material must never o verhang into the fireplace opening. Do not distor t or f o rce the fr ame kit components. W hen using a r ough finish material (i.e.; stone), maintain a ¼” - ½” border from the framing components. FIGURE 33 FRAMING CLEARANCE T O COMB USTIBLES MAINT AIN THESE MIN[...]
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Page 17
17 W415-0447 / B / 05.24.05 FIGURE 34 MANTLE CLEARANCES Combustible mantle clearance can vary according to the mantle depth. Use the graph to help evaluate the clearance needed. Do NOT use the fireplace if any part has been under water . Call a qualified service tec hnician IMMEDIA T EL Y to h av e the fireplace inspected for damage to the electric[...]
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Page 18
18 W415-0447 / B / 05.24.05 Before the glass door can be removed, the control doors must be removed and the hearth strip and screen assembly must be removed. Lift the hearth strip up and away from the front of the fire- place. The curtain assembly can be removed by lifting the rod out from the three hooks at the top inside edge of the door opening.[...]
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Page 19
19 W415-0447 / B / 05.24.05 Glowing embers are NOT recommended. The burner has been designed to achieve maximum glow without embers. 4. Place log #4, with the charred branch pointed inward. Locate the pins into the holes in log#1 and log#2, this will hold the rear log in position. 5. Place the end of log #5 on the right end of log #1. The fork in t[...]
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Page 20
20 W415-0447 / B / 05.24.05 BLO WER REPLACEMENT The Napoleon MADISON comes equipped with a heat circu- lating blower . The blower is pre-wired and is controlled by the remote control supplied with the unit. For control details, see operation. Pg . 22. Drywall dust will penetrate into the bl ower bearings , causing irrepar able damage . Care must be[...]
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Page 21
21 W415-0447 / B / 05.24.05 FIGURE 48 1. Unplug the cord from the junction box 2. Pull the the tab on the receiver lock forward. 3. Pull up on the receiver and disconnect the wires. 4. Install the new receiver (see schematic Pg.23) . 1. Remove the hearth strip. 2. Open the right control door . 3. Remove the switch plate by pull- ing on the left sid[...]
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Page 22
22 W415-0447 / B / 05.24.05 The timer setting is used to maintain the desired room temperature for a specific length of time (1 to 120 minutes) that you want the fireplace to operate. Press the TIMER button once. The LCD will blink "_ _ _". Adjust the time using the up or down arrow keys. (The LCD displays the time chosen.) Press the TIME[...]
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Page 23
23 W415-0447 / B / 05.24.05 A . This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly . B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor . C. Use only your hand to turn the gas control knob / [...]
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Page 24
24 W415-0447 / B / 05.24.05 Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established. FIGURE 53 FIGURE 55 [...]
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Page 25
25 W415-0447 / B / 05.24.05 # P ART NO . DESCRIPTION 1 W135-0205 # 1 - REAR LOG 2 W135-0206 # 2 - MIDDLE LOG - NG 3 W135-0207 #3 - RIGHT LOG 4 W135-0208 #4 - LEFT LOG 5 W135-0218 #5 - CROSSOVER LOG 6 GL-644 LOG SET ASSEMBL Y - NG 7 GL-647 LOG SET ASSEMBL Y - LP 8 W135-0021 # 2 - MIDDLE LOG - LP 9* W390-0002 DOOR LA TCH ( EA ) 10 W725-0044 NA TURAL [...]
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Page 26
26 W415-0447 / B / 05.24.05 * W ARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf S teel Ltd.[...]
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Page 27
27 W415-0447 / B / 05.24.05 White / grey film forms. Sulphur from fuel is being de- posited on glass, logs or com- bustion chamber surfaces. - clean the glass with a gas fireplace glass cleaner . DO NOT CLEAN GLASS WHEN HOT . If deposits are not cleaned of f regularly , the glass may become per- manently marked. Carbon is being de- posited on glass[...]
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Page 28
28 W415-0447 / B / 05.24.05 Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" posi- tion. W all switch is mounted up- side down - reverse. Faulty valve. - replace. - replace. Remote wall switch is grounding. - check for ground (short); repair ground or replace wire. Remote wall switch [...]