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Table of contents for the manual
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Page 1
1 W415-0665 / B / 02.1 1.08 INST ALLER: LEA VE THIS MANUAL WITH THE APPLIANCE CONSUMER: RET AIN THIS MANUAL FOR FUTURE REFERENCE CERTIFIED UNDER CANADIAN AND AMERICAN NA TIONAL ST ANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031 www .n[...]
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Page 2
2 W415-0665 / B / 02.1 1.08 PG2-5 INTRODUCTION W arranty Fireplace Dimensions Installation Overview General Instructions General Information Care of Glass 6-11 VENTING V ent lengths V enting Specifi cations Minimum Air T erminal Location Clearances 12-18 INST ALLA TION W all & Ceiling Protection Horizontal Installation V ertical Installation U[...]
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Page 3
3 W415-0665 / B / 02.1 1.08 ® ® ® ® ® ® ® ® ® ® ® ®® ® ® ® ® The following materials and workmanship in your new NAPOLEON® gas fireplace are warranted against defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, gold plated parts against t[...]
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Page 4
4 W415-0665 / B / 02.1 1.08 FIGURE 1 22 1 / 8 " 21" 4" DIA. 7" DIA. 17 3 / 4 " 13 7 / 8 " 28" 14" 7 / 8 " 46" 58" 2" 8 7 / 8 " 28" 37 5 / 8 " 24" 5" GAS INLET INST ALLA TION O VER VIEW FIGURE 2 FIREPLA CE DIMENSIONS[...]
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Page 5
5 W415-0665 / B / 02.1 1.08 This gas fireplace should be installed and serviced by a qualified installer to conform with local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State: • The fireplace damper must be removed or welded in the open[...]
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Page 6
6 W415-0665 / B / 02.1 1.08 VENTING For safe and proper operation of the fireplace follow the venting instruction exactly . Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed. V ent leng[...]
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Page 7
7 W415-0665 / B / 02.1 1.08 VER TICAL RISE IN FEET V T FIGURE 5 when (H T ) < (V T ) Simple venting confi guration (only one 90° elbow) See graph to determine the required vertical rise V T for the required horizontal run H T . For vent confi gurations requiring more than one 90° elbow , the following formulas apply: F or mula 1: H T < V [...]
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Page 8
8 W415-0665 / B / 02.1 1.08 H 2 H 1 V 1 90° See graph to determine the required verti- cal rise V T for the required horizontal run H T . V 1 = V T = 6 ft H 1 = 3 ft H 2 = 5 ft H R = H 1 + H 2 = 3 + 5 = 8 ft H O = .0 3 (t wo 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft H T = H R + H O = 8 + 2.7 = 10.7 ft H T + V T = 10.7 + 6 =16.7 Formula 1: H[...]
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Page 9
9 W415-0665 / B / 02.1 1.08 REQUIRED VER TICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T when (H T ) < (V T ) FIGURE 10 For vent confi gurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply: F or mula 1: H T < V T F or mula 2: H T + V T < 40 feet See graph t[...]
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Page 10
10 W415-0665 / B / 02.1 1.08 MAXIMUM VER TICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptable values for H T and V T . Simple venting confi gurations See graph to determine the required vertical rise V T for the required horizontal run H T . FIGURE 13 Example 5: V 1 = 2 ft V 2 =[...]
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Page 11
11 W415-0665 / B / 02.1 1.08 MINIMUM AIR TERMINAL L OCA TION CLEARANCES GD-301 FIGURE 14[...]
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Page 12
12 W415-0665 / B / 02.1 1.08 INST ALLA TION HORIZONT AL INST ALLA TION HORIZONT AL VENT SECTIONS: A minimum clearance of 2” all around the vent pipe on all horizontal runs to combustibles is required . Use firestop spacer W010-1799 (supplied). VERTICAL VENT SECTIONS: A minimum of 1” all around the vent pipe on all vertical runs to combustibles [...]
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Page 13
13 W415-0665 / B / 02.1 1.08 USING FLEXIBLE VENT COMPONENTS ELBOW SP ACERS ! W ARNING Note: Direct vent terminals shall not be recessed into a wall or siding. 1. Stretch the 4" diameter flexible vent pipe to the required length taking into account the additional length needed for the finished wall surface. Slip the liner a minimum of 2" o[...]
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Page 14
14 W415-0665 / B / 02.1 1.08 7. Ali gn i ng t h e seams o f t h e term i na l an d a i r term i na l connector , place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal. Secure with the three screws provided. 8. Apply a heavy bead of weatherproof caulking 2” above the flashing. NOTE: Maintain a [...]
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Page 15
15 W415-0665 / B / 02.1 1.08 MOBILE HOME INST ALLA TION This appliance is certified to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer ’s instructions and the Manufactured Home Construction and Safety Standard, T itle 24 CFR, Part[...]
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Page 16
16 W415-0665 / B / 02.1 1.08 29” 72” MINIMUM ENCLOSURE HEIGHT Do not build into this area - it must be left clear to provide adequate clearance for the vent in this 14” wide area centered along the front of the fireplace. No combustibles are allowed. 22 1/2” 3 1/2” MAXIMUM 58 1/4” 14” MINIMUM 1 1/2” MAXIMUM 8 7/8” 2” GAS INLET ![...]
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Page 17
17 W415-0665 / B / 02.1 1.08 Facing and/or fi nishing ma terial must nev er ov erhang into the fi replace opening. Do not distor t or force the frame kit components. W hen using a rough fi nish material (i.e.; stone), maintain a ¼” - ½” border fr om the framing components. MINIMUM ENCLOSURE CLEARANCES Minimum clearance to combustible const[...]
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Page 18
18 W415-0665 / B / 02.1 1.08 2” 2” 72” 26” 8” 56” MINIMUM PLUS RISE* COMBUSTIBLE NON-COMBUSTIBLE BRICK 1” COMBUSTIBLE NON- COMBUSTIBLE 0” IF NON- COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE 12 1/4” INSULA TION SLEEVE 2” IMPORT ANT : The requires a minimum inside enclosure height of 72”. For temperature requirements, [...]
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Page 19
19 W415-0665 / B / 02.1 1.08 OPTIONAL FRONT GLASS DOOR LA TCHES RET AINER Before the glass door can be removed, the optional front must be removed. The glass door is secured to the top front edge of the fi rebox with two latches. Pull the handles of the latches forward, then lift the hooks out from the slots in the door frame to release the top of[...]
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Page 20
20 W415-0665 / B / 02.1 1.08 1. Attach screw and spacer as illustrated in (Fig. 44) to the bottom of both sides of the front housing. 2. Attach the face plate bracket provided to the top edge of the front housing using 2 #8 - 1/2” truss head screws as illustrated in (Fig. 45) . 3. Lift and hook the faceplate over the spacers, and push the top of [...]
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Page 21
21 W415-0665 / B / 02.1 1.08 SER VICING / REPLACEMENTS 1a. Rectangular Front Removal Pull on the top of the optional front away from the fi replace until the male portion of the latch disengages. T ilt forward slightly and lift from the 2 shoulder screws near the bottom. 1b. Heritage and Wrought Iron Front Removal T urn the head of each turn butto[...]
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Page 22
22 W415-0665 / B / 02.1 1.08 Yo u r comes equipped with our “Night Light™”. The light has been pre-wired and is controlled from the remote control. If in the event the lamp or lens needs to be replaced, follow the instructions below . Unplug the wire harness / transformer from the FCM (Fan Control Module) inside the fi replace. NIGHT LIGHT?[...]
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Page 23
23 W415-0665 / B / 02.1 1.08 The Smart Thermostat function adjusts the fl ame height according to the difference between the set temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will automatically adjust the fl ame down. 1. Press the thermostat key unit the word “SMART” appe[...]
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Page 24
24 W415-0665 / B / 02.1 1.08 F AN SPEED CHILD PROOF FUNCTION If the appliance is equipped with a hot air circulating fan, the speed of the fan can be controlled by the remote system. The fan speed can be adjusted through six (6) speeds. 1. Use the Mode key to guide you to the fan control icon. 2. Use the Up/Down Arrow keys to turn ON/OFF or adjust [...]
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Page 25
25 W415-0665 / B / 02.1 1.08 A. This fi replace is equipped with a pilot which must be lit by hand while following these instructions exactly . B. Before operating smell all around the fi replace area for gas and next to the fl oor because some gas is heavier than air and will settle on the fl oor . C. Use only your hand to turn the gas control[...]
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Page 26
26 W415-0665 / B / 02.1 1.08 FIGURE 76 Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow . FIGURE 77 PILO T B URNER ADJUSTMENT TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can[...]
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Page 27
27 W415-0665 / B / 02.1 1.08 ** W ARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd. # P ART NO . DESCRIPTION 1 W135-0267 #1 - REAR LOG 2 W135-0268 #2 - MIDDLE LOG 3 W135-0269 #3 - RIGHT LOG 4 W135-0270 #4 - LEFT LOG 5 W135-0273 #5 - LEFT STICK 6 W[...]
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Page 28
28 W415-0665 / B / 02.1 1.08 40 40 54 53 52 19 9 22 20 10 18 21 32 60 61 66 26 24 25 27 35 2 13 11 * * 15 14 12 63 46 47 48 7 1 3 4 49 64 5 6[...]
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Page 29
29 W415-0665 / B / 02.1 1.08 White / grey film forms. Sulphur from fuel is being deposited on glass, logs or combustion chamber sur- - clean the glass with a gas fi replace glass cleaner . DO NOT CLEAN GLASS WHEN HOT . If deposits are not cleaned off regularly , the glass may become per- manently marked. Carbon is being de- posited on glass, logs [...]
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Page 30
30 W415-0665 / B / 02.1 1.08 Remote wall switch is in “OFF” position; main burner comes on when gas knob is turned to “ON” position. W all switch is mounted up- side down - reverse. Faulty valve. - replace. - replace. Remote wall switch is ground- ing. - check for ground (short); repair ground or replace wire. Remote wall switch wire is gro[...]
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Page 31
31 W415-0665 / B / 02.1 1.08 Fireplace Service History This fireplace must be serviced annually depending on usage DA TE DEALER NAME SERVICE TECHNICIAN NAME SERVICE PERFORMANCE SPECIAL CONCERNS[...]
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Page 32
32 W415-0665 / B / 02.1 1.08 NOTES[...]