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Napoleon Fireplaces NPI40 manual

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Table of contents for the manual

  • Page 1

    W415-0616 / B / 02.18.08 1 W415-0616 / B / 02.18.08 $10.00[...]

  • Page 2

    W415-0616 / B / 02.18.08 2 T ABLE of CONTENTS PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE PG 3-5 INTRODUCTION W arranty W arnings and safety precautions 6-10 GENERAL INTRODUCTION General Instructions Pellet Quality Specifi cations Heating Specifi cations Dimensions Specifi cations EP A Compliance 10-11 GENERAL INST ALLA TION Planning your Ins[...]

  • Page 3

    W415-0616 / B / 02.18.08 3 NAPOLEON ® Pellet Heaters are manufactured under the strict Standard of the World Recognized ISO 9001 : 2000 Quality Assurance Certifi cate. NAPOLEON ® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete fi replace is thoroughly [...]

  • Page 4

    W415-0616 / B / 02.18.08 4 WARNINGS AND SAFETY PRECA UTIONS[...]

  • Page 5

    W415-0616 / B / 02.18.08 5 WARNINGS AND SAFETY PRECA UTIONS[...]

  • Page 6

    W415-0616 / B / 02.18.08 6 GENERAL INTR ODUCTION GENERAL INSTRUCTIONS Thank you for purchasing the Napoleon® Pellet Heater . This heater is designed for use with Pelletized Wood Only . Please read this entire manual before installation and use of this pellet fuel-burning room heater . Failure to follow these instruc- tions could result in property[...]

  • Page 7

    W415-0616 / B / 02.18.08 7 DIMENSIONS Figures 1a-b NPI40 with NI800 Flashing Shown NPS40 Figures 2a-c[...]

  • Page 8

    W415-0616 / B / 02.18.08 8 DIMENSIONS CONTINUED Figures 3a-c NPI40 with AK9 Adapter and CISK Flashing Shown[...]

  • Page 9

    W415-0616 / B / 02.18.08 9 DIMENSIONS CONTINUED Figures 4a-c NPI40 with AK8 Adapter and GICSK Flashing Shown[...]

  • Page 10

    W415-0616 / B / 02.18.08 10 GENERAL INST ALLA TION HEA TER PLA CEMENT PLANNING Y OUR INST ALLA TION Have an authorized Napoleon® dealer install the heater . If you install the heater yourself, have your dealer review your installation plans and/or installation. Draw out a detailed plan of the installation including dimensions and verify the dimens[...]

  • Page 11

    W415-0616 / B / 02.18.08 11 SAFETY FEA TURES BLOWER OVER-RIDE SWITCH: Y our heater is equipped with a convection blower that circulates hot air into your room. This switch will automatically turn the blower on, when the temperature at the back of the fi re box reaches a cer- tain temperature. The blower can cycle from your desired setting to maxim[...]

  • Page 12

    W415-0616 / B / 02.18.08 12 GENERAL VENTING Must be an approved 3" or 4" Diameter T ype "L" or "PL" vent, vented to the outside or connect the vent to a factory built type "A" chimney using an adaptor; and/or stainless steel chimney liner for masonry fi replace installations. Use 4" diameter vent if ven[...]

  • Page 13

    W415-0616 / B / 02.18.08 13 * * * * * Recommended to prevent condensation on windows and thermal breakage ** This is a recommended distance . For additional r equir ements chec k local codes . A B C D E F G H I K 24 INCHES 48 INCHES 12 INCHES* 18 INCHES 0 INCHES 3 INCHES 9 INCHES 3 FEET 7 FEET** 12 INCHES** 24 INCHES 2 FEET Clearance above grade, v[...]

  • Page 14

    W415-0616 / B / 02.18.08 14 NPS40 INST ALLA TION STRAIGHT INST ALLA TION Through the W all Installations Interior V ertical V ents CORNER INST ALLA TION Through the W all V ents Interior V ertical V ents NOTE: If interior vertical pellet vent is used, the clearance to the back wall is determined by the upward-turning elbow or "T ee". It w[...]

  • Page 15

    W415-0616 / B / 02.18.08 15 VENTING INST ALLA TION EXAMPLES HORIZONT AL EXHAUST THR OUGH WALL INST ALLA TION Figure 13 THROUGH WALL WITH VERTICAL RISE AND HORIZONT AL TERMINA TION INST ALLA TION Figure 14[...]

  • Page 16

    W415-0616 / B / 02.18.08 16 MINIMUM INSIDE VERTICAL CLEARANCES Outside air (Recommended) (Installation showing inlet of out- side air in ventilated crawl space) Ceiling Support V ent must maintain 3” clearance to combus- tibles. V ertical Cap Roof Flashing Storm Collar Floor Protection 3” 2” Class A Chimney Ceiling Support Outside air (Recomm[...]

  • Page 17

    W415-0616 / B / 02.18.08 17 Figure 17 HEARTH MOUNT INST ALLA TION Floor Protection 6” MIN Clean-out tee Outside Air (Recommended) Storm Collar V ertical Cap Chimney Cap Bring outside air to the stove Pellet Liner Flue Cover Pellet Ve n t Clean all ashes out of the inside of the fi replace. Make sure that the chimney and fi replace are free of c[...]

  • Page 18

    W415-0616 / B / 02.18.08 18 NPI40 INST ALLA TION O VER VIEW See the section “INST ALLA TION - MINIMUM MANTEL CLEARANCES” Drywall (or other combustible material) See the sections “GENERAL VENTING” and “INST ALLA TION” See the section “MINIMUM FRAM- ING DIMENSIONS” Side W all See the section “MINIMUM CLEARANCES TO COMBUSTIBLES” Se[...]

  • Page 19

    W415-0616 / B / 02.18.08 19 Figure 22 INST ALLA TION INT O A MASONR Y FIREPLACE Stand-offs (See Dimensions on page 7) may be removed to fi t the insert into the fi replace. When installing the insert into a masonry fi replace, do not remove any bricks or masonry . If necessary , the damper plate may be removed from the smoke shelf, to accommodat[...]

  • Page 20

    W415-0616 / B / 02.18.08 20 INST ALLA TION INT O A F A CTOR Y BUIL T (MET AL) FIREPLACE Figure 23 Stand-offs (See Dimensions on page 7) may be removed to fi t the insert into the fi replace. When installing the insert into a factory built fi replace, you must not modify any part that would alter the integrity in any way . Bolted or screwed toget[...]

  • Page 21

    W415-0616 / B / 02.18.08 21 INST ALLA TION INT O A COMB USTIBLE BUIL T -IN ENCLOSURE Figure 24a MINIMUM FRAMING DIMENSIONS When installing the insert as a "Built-in" heater , it is important to maintain the "Clearances to Combustibles" as illustrated in Figure 24a-b. A non-combustible heart must cover the fl ooring underneath, [...]

  • Page 22

    W415-0616 / B / 02.18.08 22 Figure 25 MINIMUM ENCLOSURE CLEARANCES[...]

  • Page 23

    W415-0616 / B / 02.18.08 23 1. Secure the Right Flashing to the right side of the unit using two of the #8 x 1/2" screws . NOTE: Feed the Air Control Rod into the Air Control Slot on the Right Flashing before securing. (FIGURE 26) 2. T wist spring handle (supplied with the heater) onto the air control rod until it hits the stop. 3. Remove the [...]

  • Page 24

    W415-0616 / B / 02.18.08 24 CAUTION: Never use gasoline, lantern fuel, lighter fl uid to start or "freshen-up" a fi re in this heater . Keep all such fl uids away from heater when in use. Due to different installation set ups, length and size of venting and fuel quality , the low feed setting from the factory will not always be correct[...]

  • Page 25

    W415-0616 / B / 02.18.08 25 ! W ARNING GENERAL MAINTENANCE NPS40 AND NPI40 D AIL Y ( WHENEVER USING THE HEA TER ) The front of the heater becomes very hot during opera- tion. Let the heater cool completely before conducting service. 1. Open the side doors on either side of the heater . 2. On the right side of the heater are two latches. Release the[...]

  • Page 26

    W415-0616 / B / 02.18.08 26 Make certain the heater has fully cooled (approximately 25 minutes) before opening the door and conducting service. T o clean the burn pot, open the door and knock away any debris on the burn pot. If se- verely clogged, remove the burn pot to gain bet- ter access. If removing the burn pot set aside on a non-combustible s[...]

  • Page 27

    W415-0616 / B / 02.18.08 27 The products of combustion will contain small particles of fl y ash. The fl y ash will collect in the exhaust venting system and restrict the fl ow of the fl ue gases. Incomplete combustion occurs during startup, shutdown, or incorrect operation of the room heater will lead to some soot formation which will collect i[...]

  • Page 28

    W415-0616 / B / 02.18.08 28 Inspect the door gasket to make sure it is fully attached. Heater gasket cement can be used to re-attach if necessary . If the door gasket is worn or fl attened, replace. Check the door to make sure it latches correctly . The latch should engage with a slight amount of resistance, yet not be too diffi cult. If the glas[...]

  • Page 29

    W415-0616 / B / 02.18.08 29 Figure 48 NORMAL OPERA TING SOUNDS[...]

  • Page 30

    W415-0616 / B / 02.18.08 30 WIRING DIA GRAM Figure 49[...]

  • Page 31

    W415-0616 / B / 02.18.08 31 # P ART NO . DESCRIPTION 1 W660-0052 LOW LIMIT SWITCH 140°F (80°C) 2 W660-0053 OVER-RIDE SWITCH 160°F (71°C) 3 W660-0054 IGNITION SWITCH 120°F (60°C) 4 W660-0055 HIGH LIMIT SWITCH 200°F (93°C) 5 W660-0056 V ACUUM SWITCH 6 W380-0020 CONTROL KNOB 7* W195-0004 POWER CORD 8 W435-0009 AUGER MOT OR 9 W062-0021 CONVECTI[...]

  • Page 32

    W415-0616 / B / 02.18.08 32 COMMON REPLA CEMENTS P ARTS[...]

  • Page 33

    W415-0616 / B / 02.18.08 33 NPS40 REPLA CEMENTS P ARTS 57 38 61 44 63 65 57 64 56 58 59 60 66 15 31 39 54 40 53[...]

  • Page 34

    W415-0616 / B / 02.18.08 34 NPI40 REPLA CEMENTS P ARTS[...]

  • Page 35

    W415-0616 / B / 02.18.08 35 NPI40 A CCESSOR Y PA R T S COMMON A CCESSOR Y P ARTS[...]

  • Page 36

    W415-0616 / B / 02.18.08 36 TR OUBLESHOO TING SYMPT OM TEST SOL UTION *NOTE: All troubleshooting procedures should be carried out by qualifi ed technicians or installers. The heater will not start Smoke in the room The exhaust blower is not operating The ignitor will not light the pellets however everything else in the heater operates The auger mo[...]

  • Page 37

    W415-0616 / B / 02.18.08 37 TR OUBLESHOO TING CONTINUED SYMPT OM Feed rate dial has no effect on the fi re (timer control only) The convection blower is not functioning nor- mally The heater will not operate when hot TEST SOL UTION - Secure all connections to the power control module. - Perform a resistance test to the potentiometer by placing the[...]

  • Page 38

    W415-0616 / B / 02.18.08 38 TR OUBLESHOO TING CONTINUED SYMPT OM TEST SOL UTION The 200°F (93°) high limit tem- perature sensor has tripped The heater will not turn off The heater keeps going out Excessive carbon build up in the fi rebox, low heat out put - Reset the sensor and determine whether it was the convection blower or 160°F (71°C) tem[...]

  • Page 39

    W415-0616 / B / 02.18.08 39 SER VICE AND MAINTENANCE L OG Dealer's Name: Dealer's Address: City: State/Province: Zip Code/Postal Code: Serial Number: Date of Purchase: Date Installed: Notes: OWNERSHIP RECORDS SERVICE D A TE SER VICE TECHNICIAN SERVICE DESCRIPTION[...]

  • Page 40

    W415-0616 / B / 02.18.08 40 NO TES[...]