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A good user manual
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Table of contents for the manual
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Page 1
1 W415-0098 / A / 08.07.03 INST ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031 www .napoleonfireplaces.com • ask@napoleon.on.ca GAS-FIRED STOVES INST ALLA TION AND OPERA TION INSTRUCTIONS FOR: VENTED GAS FIREPLACE HEA T[...]
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Page 2
2 W415-0098 / A / 08.07.03 Pg 2 -4 INTRODUCTION Warranty General Instructions General Information Care of Glass & Plated Parts 5 LOCA TION & CLEARANCES 6-11 DIRECT VENT SPECIFICS MODEL GDS50 V ent Lengths/Air T erminal Locations Special Installation Example Offset Installation Example Wall & Ceiling Protection Horizontal V enting Inst a[...]
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Page 3
3 W415-0098 / A / 08.07.03 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test[...]
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Page 4
4 W415-0098 / A / 08.07.03 FOR YOUR SA TISF ACTION, THIS ST OVE HAS BEEN TEST -FIRED T O ASSURE ITS OPERA TION AND QUAL- ITY! Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 1 1 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane[...]
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Page 5
5 W415-0098 / A / 08.07.03 As long as clearance to combustibles is kept within the required distances, the most desirable and benefical location for a Napoleon stove is in the centre of a building, thereby allowing the most efficient use of the heat created. The location of windows, doors and the traffic flow in the room where the stove is to be lo[...]
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Page 6
6 W415-0098 / A / 08.07.03 Use only Napoleon or Simpson Dura-V ent Model DV -GS venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air termi- nal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-V ent, follow the installation procedure provided wit[...]
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Page 7
7 W415-0098 / A / 08.07.03 AIR TERMINAL INST ALLA TIONS * * * * * Recommended to prevent condensation on windows and thermal breakage * * * * * * * * * * I t i s re c o m m e n d e d t o u s e a h e at s h i e l d a n d t o m a x i m i ze t h e d i s t a n c e t o v i n y l cl a d s o f f i t s. *** *** *** *** * * * T h e p e r i s c o p e G D - 2[...]
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Page 8
8 W415-0098 / A / 08.07.03 5 7 " f ir s t r u n 7 2 " s e c o n d r u n 4 8 " Use the chart on this page to calculate horizontal runs for vertical rises between 29 and 57 inches. FIGURE 8. When calculating maximum run lengths, include 10 feet for each 90° elbow or 5 feet for each 45° elbow . (DO NOT INCLUDE THE FIRST ELBOW DIRECTL [...]
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Page 9
9 W415-0098 / A / 08.07.03 This application occurs when venting through an ex- terior wall. FIGURES 5, 6, & 13. Having deter- mined the air terminal loca- tion, cut and frame a hole in an exterior wall with a mini- mum square or round open- ing of 9". (As an alternative to framing, a vent pipe shield may be installed, en- suring a 1" [...]
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Page 10
10 W415-0098 / A / 08.07.03 FIGURE 17 FOR SAFE AND PROPER OPERA FOR SAFE AND PROPER OPERA FOR SAFE AND PROPER OPERA FOR SAFE AND PROPER OPERA FOR SAFE AND PROPER OPERA TION OF THE TION OF THE TION OF THE TION OF THE TION OF THE ST ST ST ST ST O O O O O VE, FOLL VE, FOLL VE, FOLL VE, FOLL VE, FOLL O O O O O W THE VENTING INSTR W THE VENTING INSTR W [...]
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Page 11
11 W415-0098 / A / 08.07.03 In Canada, mobile home installation may be vented hori- zontally or vertically . In the United St ates, it may only be installed vertically . See "V ertical V enting" or "Horizontal Air T erminal Installation" for inst allation. The fireplace is equipped with two 5/16" diameter holes located near[...]
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Page 12
12 W415-0098 / A / 08.07.03 Follow the instructions for " Wall and Ceiling Protection". ADAPTER INST ALLA TION FIGURE 27 1. Remove the spill switch bracket from the rear of the adapter . 2. Gently pull the two wire terminals (located inside the 7" flue collar at the top of the stove) out approximately 8 inches. 3. Bring the wires thr[...]
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Page 13
13 W415-0098 / A / 08.07.03 Remove nails from the shingles above and to the sides of the chimney . Place the flashing over the vent pipe and slide it underneath the sides and upper edge of the shingles. Ensure that the vent pipe is properly centered within the flashing, giving a 3/4" margin all around. Fasten to the roof on the top and sides. [...]
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Page 14
14 W415-0098 / A / 08.07.03 Read the section on opening the door in "Finish- ing" prior to proceeding to prevent damaging the unit. Bring the gas line to the stove through either the opening in the pedestal back or through the floor directly beneath the pedestal base. Install rigid black pipe or ½" type L copper tubing with a shut-o[...]
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Page 15
15 W415-0098 / A / 08.07.03 When opening the fire viewing door , a simple procedure must be followed in order to not damage the door . First open the valve control door . Next open both side doors fully . Pull the latch handles towards you and release each catch. The door may now be safely opened. T o close the door , repeat in reverse order . Inse[...]
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Page 16
16 W415-0098 / A / 08.07.03 LOG PLACEMENT POSITIONING THE LOGS IMPROPERL Y WILL CAUSE FLAME IMPINGEMENT AND CARBONING . PHAZER TM logs and charcoal embers strips, exclusive to Napoleon Fireplaces, glow when exposed to direct flame and provide a unique and realistic glowing effect that is dif- ferent in every installation. Use only certified PHAZER [...]
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Page 17
17 W415-0098 / A / 08.07.03 Purge all gas lines with the glass door open. Assure that a continuous gas flow is at the burner before closing the door . Allow se veral min utes (5-15) for the flame to stabi- lize after ignition. This is a thermally activated switch, attached to the back of the chimney adapter , which senses the change in temperature [...]
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Page 18
18 W415-0098 / A / 08.07.03 5. Turn gas knob counter-clockwise to pilot. 6. Depress slightly and hold gas knob while lighting the pilot with the push button ignitor . Keep knob depressed for one minute, then release. If pilot does not continue to burn, repeat steps 3 through 5. 7. With pilot lit, depress and turn gas knob counter-clock- wise to on.[...]
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Page 19
19 W415-0098 / A / 08.07.03 B L O W E R THERMODISC b l a c k g r o u n d VARIABLE SPEED SW ITCH w h i t e FIGURE 44 RELIEF DOOR GASKET RELIEF DOOR TWIN BLOWE FIGURE 45 1. Turn off the electrical power and the gas supply to the stove. 2. Open the lower louvre control door , the two side doors, and the fire viewing door . Remove the logs. 3. Remove t[...]
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Page 20
20 W415-0098 / A / 08.07.03 Remove the pilot screw cap. Adjust the pilot screw to pro- vide properly sized flame. Turn in a clockwise direction to reduce the gas flow . Replace the pilot screw cap. REAR BURNER FRONT BURNER AIR SHUTTERS FIGURE 46 FIGURE 47 FIGURE 48 Air shutter adjustment must only be done by a qualified gas installer! FIGURE 49 T o[...]
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Page 21
21 W415-0098 / A / 08.07.03 GD175 WALL TERMINAL KIT 44 BM6790 90° ELBOW - 7" DIAMETER 45 GD222 TERMINAL ASSEMBL Y 4 6 BM67ADJ 30" TO 53" ADJUST ABLE PIPE - 7" DIA 4 7 W500-0077 FIRESTOP / W ALL PLATE 4 8 W020-0032 HARDWARE 49 BRTC7 BRASS TRIM COLLAR 50 BM6724 24" STOVE PIPE - 7" DIAMETER 5 1 W010-0300 10' ALUMINU[...]
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Page 22
22 W415-0098 / A / 08.07.03 WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf S teel Ltd.[...]
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Page 23
23 W415-0098 / A / 08.07.03 Pilot will not light. - check if pilot can be lit by a match - check that the wire is connected to the push button ignitor . - check if the push button ignitor needs tightening. - replace the wire if the wire insulation is broken or frayed. - replace the electrode if the ceramic insulator is cracked or broken. - replace [...]
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Page 24
24 W415-0098 / A / 08.07.03 Main burner goes out; pilot goes out. REFER TO "MAIN BURNER GOES OUT ; PILOT ST A YS ON" Thermocouple shorting or faulty . V ent re-circulating (MODEL GDS50 ONL Y) - check joint seals and installation. - loosen and tighten thermocouple - clean thermocouple and valve connection. - replace thermocouple. - replace[...]