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Napoleon Grills LD485RSIB manual

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  • Page 1

    N a p o l e o n A p p l i a n c e C o r p . , 2 1 4 B a y v i e w D r . , B a r r i e , O n t a r i o , C a n a d a L 4 N 4 Y 8 P h o n e : 1 - 8 6 6 - 8 2 0 - 8 6 8 6 F a x : ( 7 0 5 ) 7 2 5 - 2 5 6 4 email: wecare@napoleonpr oducts.com web site: www .napoleongrills.com W ARNING Do not try to light this appliance without reading the “LIGHTING”[...]

  • Page 2

    2 www .napoleongrills.com Napoleon Gas Grill Pr esident ’ s Limit ed W arr anty NAPOLEON w arran ts the follo wing materials and w orkmanship in your new NAPOLE ON gas grill agains t def ects f or twenty v e year s. This cover s aluminum cas ngs (ex cluding paint), L UXIDIO® tra ys, s tainless st eel side shelves, st ainless st eel contr o[...]

  • Page 3

    3 www .napoleongrills.com W ARNING! F ailure to f ollow these instrucons could r esult in property damage, per sonal injury or death. R ead and follow all warnings and ins trucons in this manual prior to oper ang grill. Saf e Oper ang Pr acces • This gas grill mus t be assembled ex actly according to the ins trucons in the manua[...]

  • Page 4

    4 www .napoleongrills.com Cylinder Specica on/Gas Hook Up THIS GAS BARBECUE IS CERTIFIED UNDER CANADIAN AND AMERICAN NA TIONAL ST ANDARDS, CAN/CSA -1.6- 2005 AND ANSI Z21.58 -2005 RESPECTIVEL Y FOR OUTDOOR GAS GRILLS AND SHOULD BE INST ALLED TO CONF ORM WITH LOCAL C ODES. In absence of local c odes, install to the curr ent CAN/CGA -B149.1 Pro[...]

  • Page 5

    5 www .napoleongrills.com Leak T es ng Instrucons W ARNING! A leak test mus t be performed annually and each me a cylinder is hook ed up or if a part of the gas s yst em is replaced. W ARNING! Never use an open ame to check f or gas leak s. Be certain no sparks or open ames are in the area while you check f or leaks. Sparks or open ?[...]

  • Page 6

    6 www .napoleongrills.com Lighng Ins trucons O Posion W ARNING! Open lid W ARNING! Ensure all burner con trols are in the o posion. T urn on the gas supply valve. Main T ube Burner Lighng Rear Burner Lighng (Rosserie Burner) Side Burner Lighng (If equipped) 1. Open grill lid. 1. Open grill lid. 1. Open side burner cove[...]

  • Page 7

    7 www .napoleongrills.com Oper ang The Grill Inial Lighng : When lit f or the rst me, the g as grill emits a slight odor . This is a normal tempor ary condion caused by the “burn-in” of int ernal paints and lubricants used in the manuf acturing process and does not occur again. Simply run the main burner s on high for appr oxi[...]

  • Page 8

    8 www .napoleongrills.com 1. Follow the infr ared side burner ligh ng instrucons and opera te on high f or 5 minutes with the lid opened or unl the cer amic burners glow r ed. 2. Place food on grills and c ook according to mes lis ted in the Infr ared Grilling Chart. 3. Depending upon your tas te, con nue cooking over infr ared burne[...]

  • Page 9

    9 www .napoleongrills.com Infr ared Grilling Chart Food Control Se ng Cooking Time Helpful Suggesons Steak 1 in. thick High seng 2 min. each side. High seng 2 min. each side then medium seng. High seng 2 min. each side then medium seng. 4 min. – Rare 6 min. – Medium 8 min. – W ell done When selecng meat f or grilling, [...]

  • Page 10

    10 www .napoleongrills.com W ARNING! Alwa ys wear prot ecve gloves and saf ety glasses when cleaning your grill. W ARNING! T o avoid the possibility of burns, maint enance should be done only when the grill is cool. Av oid unprotect ed cont act with hot surfaces. Ensure all burner s are turned o . Clean grill in an area where cleaning solu[...]

  • Page 11

    11 www .napoleongrills.com Grids And W arming Rack : The grids and warming r ack are best cleaned with a br ass wire brush during the pre-heang period. St eel wool can be used f or stubborn st ains. It is normal that st ainless grids (if equipped) will discolor permanently fr om regular usage due t o the high temper ature of the c ooking surface[...]

  • Page 12

    12 www .napoleongrills.com T r oubleshoong Problem Possible Causes Soluon Low heat / Low ame when valve turned t o high. For pr opane - improper lighng pr ocedure. For natur al gas - under sized supply line. For both g ases - improper prehea ng. Ensure lighng pr ocedure is f ollowed care fully . All gas grill valves mus t be in th[...]

  • Page 13

    13 www .napoleongrills.com Problem Possible Causes Soluon Flames li awa y from burner , accompanied by the smell of gas, and possibly dicules in lighng. Improper air shuer adjus tment. Close air shuer slightly accor ding to combuson air adjus tment instrucons. (This must be done by a qualied g as installer .) Humming r[...]

  • Page 14

    14 www .napoleongrills.com KEEP Y OUR RE CEIPT AS PROOF OF PURCHASE T O V ALID A TE Y OUR W ARRANTY . Or dering R eplacement P arts W arranty Informaon MODEL: DA TE OF PURCHASE: SERIAL NUMBER: (Rec ord inf ormaon here f or easy r ef erence) Bef ore con tacng the Customer Car e Department, check the NAC W ebsite for mor e ext ensive cleanin[...]

  • Page 15

    15 www .napoleongrills.com CAUTION ! During unpacking and assembly we r ecommended you wear w ork gloves and saf ety glasses for y our protecon. Although we mak e every eort to mak e the assembly process as pr oblem free and safe as possible, it is char acteris c of fabrica ted st eel parts that the edges and corner s might be sharp and co[...]

  • Page 16

    16 www .napoleongrills.com 2. Cast er/Br ack et Ins talla on A ach (4) cast ers, using (4) ¼ -20 x 3/8” scr ews and (4) ¼ -20 lock nuts for each c aster . A ach br ack ets under fron t caster s as illustr ated. Tigh ten securely . 1. Magnet Ins talla on Snap magnet into slot in fr ont of boom shelf . 1 X N430-0002 16 X N570-0073 [...]

  • Page 17

    17 www .napoleongrills.com Pr opane Only 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 3. Propane T ank Ring Ins talla on Insert propane t ank ring into slots in boom of shelf as shown. F old tabs over t o secure in place. 4. Le and Righ t Cart P anel Ins talla on Install end c art panels ensuring slots in panel are to the top, r est panel [...]

  • Page 18

    18 www .napoleongrills.com 6 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 5. R ear Cart P anel Inst alla on Fit rear cart panel be tween the two end panels; ensure lar ge hole in panel is to the bo om right corner as illustr ated. F asten using (6) #14 x 1/2” scre ws, three on each side.[...]

  • Page 19

    19 www .napoleongrills.com 6. T ank Inhibitor Br ack et / Pr opane T ank Mount Ins talla on Insert tank inhibitor br ack et int o slot in rear panel as illustr ated. F ast en to boom panel using (1) #14 x 1/2” scre w . Clip top pr opane tank mount int o slots in back panel. Insert one end at a me, gently bending wir e. (When not in use t[...]

  • Page 20

    20 www .napoleongrills.com 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 4 x N570-0080 (#14 x 1/2”) 1 X N430-0002 7. Fron t Cabinet Support Ins tallaon F asten top r ail assembly to the fr ont of side panels using (4) #14 x 1/2” screw s. For ease of inst allaon st art all screws be for e ghtening c ompletely . Snap magnet into place as sho[...]

  • Page 21

    21 www .napoleongrills.com 3/8”(10mm) Incorr ect Assembly Correct Assembly 4 x N570-0091 (1/4-20 X 1/2”) 9. Grill Head Ins talla on PROP ANE ONL Y – T o av oid assembly dicules, prior to mounng the grill head, remo ve zip e holding regula tor up under contr ol panel. This was inst alled at the fact ory to prot ect the regulat o[...]

  • Page 22

    22 www .napoleongrills.com 3/8”(10mm) 2 x N570-0073 (1/4-20 X 3/8”) 10. Ba ery P ack / R osserie Mount Ins t allaon Install ba ery pack below ven t slots on le hand panel using magnet supplied with baery pack. Plug wir e from LED (lights) locat ed underneath contr ol panel into wir e from ba ery pack. Install r osserie m[...]

  • Page 23

    23 www .napoleongrills.com 8 x N570-0076 (#8 X 1/2”) 11. Side Shelf Assembly Peel the pr otecve c oang from the side shelf . Insert the top of the side shelf into the end cap eng aging the edge of the shelf under the ribs in the end cap as illustr ated. Push the bo om tabs int o the end cap and line up holes. A ach the end cap to the [...]

  • Page 24

    24 www .napoleongrills.com 4 x N570-0082 (1/4-20 X 5/8”) 3/8”(10mm) 4 x N735-0001 (insulated washer) 12. Side Shelf Ins talla on Insert (4) 1/4 - 20 x 5/8” screw s through the washer s into the thr eaded holes in the side of the base; do not ghten all the wa y . Slide the assembled side shelf over the screw heads and nish ght enin[...]

  • Page 25

    25 www .napoleongrills.com Cooking Grid Placement: The cooking grid can be placed a t two di erent heights. The low er height is for use with pots or pans. The higher posion is to be used when searing meats. Ensur e the burner is o and the grid is cool to the t ouch befor e changing between the two heigh ts. The grid must be at the low er [...]

  • Page 26

    26 www .napoleongrills.com 4 x N570-0099 (#14 x 3/4”) 3/8”(10mm) 4 x N340-0007 (tool hook) 14. Door Assembly Install the door handle on to the fron t of the door and the tool hooks ont o the back of the door using (2) #14 x 3/4” screws per door . Press the door pivot pins int o the holes in the top and boom of each door as illustr ated g e[...]

  • Page 27

    27 www .napoleongrills.com Bushing 2 x N160-0022 (pivot pin clip) 2 x N105-0011 (door bushing) 1 2 15. Door Inst alla on Firs t direct the pivot pin int o the hole in the underside of the fr ont cabinet support and then lower the door in to the bushing in the boom shelf . Once secure, snap the top piv ot pin clip over the top pivot pin as ill[...]

  • Page 28

    28 www .napoleongrills.com 17. Sear Plat e Ins talla on Insert sear plates in to base, posion one over each tube burner with slots down t o allow drippings to tra vel thr ough. 18. Grids and W arming Rack Inst alla on Posion grids and w arming rack int o base as shown. Res t warming r ack on brack ets inside hood and grids on fr ont and[...]

  • Page 29

    29 www .napoleongrills.com 18. Grids and W arming Rack Inst alla on Posion grids and w arming rack int o base as shown. Res t warming r ack on brack ets inside hood and grids on fr ont and back lip of base. 19. Grease T r ay and Holder Ins tallaon Clip the wire gr ease tra y holder into the two holes loc ated in the cent er of the back pan[...]

  • Page 30

    30 www .napoleongrills.com 20. Drip P an Ins talla on Slide drip pan into r ear of base as shown. Ensure dip pan rides along r ails on boom of base.[...]

  • Page 31

    31 www .napoleongrills.com R osserie Kit Assembly Instrucon (oponal) Assemble rosserie kit componen ts as shown. Ensure s top bushing is ght ened on the inside of hood casng.[...]

  • Page 32

    32 www .napoleongrills.com Propane Only – Proper Hose Connecon Ensure the r egulator dr ops int o the small opening, between the tank hea t shield and the right side of the cabine t. Propane Only – Improper Hose Connecon W ARNING – FIRE HAZ ARD The regula tor must be a ached so that no part of the hose touches the under side of the g[...]

  • Page 33

    33 www .napoleongrills.com Natural Gas Only – Proper Hose Connecon 3/4”(19mm) Clip hose to side panel using hose ret ainer clip supplied. W ARNING! The installa on must be performed b y a licensed gas er , and all connecons must be leak test ed befor e opera ng the grill. Do not use pipe dope or teon t ape on this connec[...]

  • Page 34

    34 www .napoleongrills.com Natural Gas Only – Improper Hose Connecon W ARNING – FIRE HAZ ARD W ARNING! Do not route hose o ver top of rear panel. W ARNING! Do not route hose undernea th drip pan. W ARNING! Ensure the hose does not con tact any high t empera ture surfaces, or it ma y melt and leak causing a re.[...]

  • Page 35

    35 www .napoleongrills.com Leak T es ng Instrucons W ARNING! A leak test mus t be performed annually and each me a cylinder is hook ed up or if a part of the gas s yst em is replaced. W ARNING! Never use an open ame to check f or gas leak s. Be certain no sparks or open ames are in the area while you check f or leaks. Sparks or open [...]

  • Page 36

    36 www .napoleongrills.com Item Part # Descripon RSIB 1 N135-0042-GY1HT le side lid casng x 2 N385-0129 NAPOLEON logo x 3 W450-0005 logo spring clips x 4 N510-0010 black silicone lid bumper x 5 N685-0012 temper ature g auge x 6 N080-0287-GY1HT lid casng co ver x 7 N335-0042L stainless s teel lid insert x 8 N570-0024 1/4-20 x 1/2” scre[...]

  • Page 37

    37 www .napoleongrills.com Item Part # Descripon RSIB 39 N051-0006 control knob bez el x 40 N530-0003 1-outlet regulator p N345-0001 10 n/g hose c/w quick disconnect n 41 N010-0716 manifold assembly c/w valves p N010-0717 manifold assembly c/w v alves n 42 N720-0044 manifold ex connector x 43 N255-0027 union ng 3/8” - 3/8” x 44 N[...]

  • Page 38

    38 www .napoleongrills.com Item Part # Descripon RSIB 79 N570-0042 10-24 x 3/8” screw x 80 N455-0062 side burner orice #60 p N455-0063 side burner orice 1.45mm n 81 N160-0016 side burner hose/orice retainer clip x 82 N240-0026 side burner electrode x 83 N710-0063 side burner drip pan x 84 N185-0003 ice bucket x 85 N357-0013 side burne[...]

  • Page 39

    39 www .napoleongrills.com[...]

  • Page 40

    40 www .napoleongrills.com FAX TO: 705 727 4282 CONTACT NA ME:_________________________ ______________________ _________________ ______ SHIP TO :____________________ _________________ ______________________ _________________ _ _____________ _________________ _________________ _______________________ _________________ __ _____________ ______________[...]