New Buck Corporation 32 manual

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Table of contents for the manual

  • Page 1

    MODEL 32 MA Y BE INST ALLED IN A SOLID FU EL BURNING FIREPLACE, AS A FREEST ANDING FIREPLAC E OR WITH AN OPTIONAL WOODEN SURROUND ON WA R N I N G : If the information in this manual is not followed exactly , a fire or explosion may result causing property dama ge, personal injury or loss of life. − Do not store or use gasoline or other flammable [...]

  • Page 2

    [...]

  • Page 3

    T ABLE OF CONTENTS Safety Information and Warnings ........................................................................................ 3 Solid Fuel Burning Fireplace Installation (FP) .................................................................... 6 Freestanding Insta llation Without or With Op tional Pedestal (FS) .......................[...]

  • Page 4

    Page 2[...]

  • Page 5

    SECTION I SAFETY INFORMA TION W ARNINGS IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COM PLETELY BEFORE TRYING TO ASSEMBLE, OPERAT E, OR SERVICE THE APPLIANCE. IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEAT H FROM BURNS, FIRE, EXPLOSION, AND CARBON MON OXIDE POISONING. Early signs of carbon monoxide pois oning resemble the flu, [...]

  • Page 6

    5. If this heater is used with propane gas, do not place propane supply tank (s) inside any structure. 6. What To Do IF You Smell Gas: Shut off gas suppl y. - Do not try to light any appliance. - Do not touch any electrical switch; do n ot use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas[...]

  • Page 7

    21. All heater screens must be kept clean when operating the gas logs. 22. . ”WARNING: Failure to keep the primary air opening (s) of the burner (s) clean may result in sooting and property damage.” 23. Do not use this heater for burning trash or cooki ng. Never place matches, paper, garbage, or any other material on top of log s or into the fl[...]

  • Page 8

    MASONR Y INSER T INST ALLA TION/ SOLID FUEL BURNING FIREPLACE MODEL 32 (FP) 1. The Model 32 (FP) may be inst alled in a m asonry fireplace. Minimum fireplace dimensions: 25 1/ 2" high, 21-1/2" wide, 13" deep. 7" 20" 24" 12" 21-1/2" 25-1/2" 13" 24” TO COMBUSTIBLES Your new Buck Vent-Free gas heater[...]

  • Page 9

    6. Slide the unit out and install th e trim panels with a drill or screw gun. (Self tapping screws provided). NOTE: Make sure the gas supply line is hooked up at this time, and check for leaks at the connection using soap and water. CAUTION: Do Not use an open flame to check for leaks. 7. Place logs on the burner base as shown on page 16. 8. For ga[...]

  • Page 10

    FREEST ANDING INST ALLA TION MODEL 32 (FS) 1. Determine the exact location of your gas heater. NOTE: Due to high temperatures, th is heater should be located out of traffic areas and away from furniture and draperies. NOTE: For safe installation the minimum clearances must be met. See Figure 2. F or floor protector, see last paragraph, page 8. CAUT[...]

  • Page 11

    ALCOVE INST ALLA TION CAUTION: READ ENTIRE MANUAL BEFORE INSTALLING HEATER. 1. For clearances, see Figure 3. The minimum clearances must be met. 2. For “Installation and Ga s Connection”, see page 17. FOR YOUR S AFETY : WHAT TO DO IF YOU SMELL GAS -Do not try to light appliance. -Do not touch any electrical switch. -Do not use tele phone in bui[...]

  • Page 12

    5-1/2" METAL STRIP ON Figure 4 INST ALLA TION OF MODEL 32 (WS) WITH OPTIONAL WOODEN SURROUND(KIT#P A-KDM32) A. Determine the desired location for your heater and wooden surrou nd. See “Freestanding Installation” for minimum clearances. B To install metal filler strips to the surround (after completing step 2 of surround assembly), position[...]

  • Page 13

    INST ALLA TION IN RESIDENTIAL OR AFTER-MARKET MOBILE HOMES NOTICE: A QUALIFIED SERVI CE TECHNICIAN MUST INSTA LL THIS HEATER. CHECK FOR STATE A ND LOCAL CODES CONCERN ING INSTALLATION REQUIREMENTS. CHECK GAS TYPE: THIS APPLIANCE IS ONL Y FOR USE WITH THE TYP E OF GAS INDICATED ON T HE RATING PLATE. THIS APPLIANCE IS NOT CONVE RTIBLE FOR USE WITH OT[...]

  • Page 14

    PRODUCING ADEQUA TE VENTILA TION This section is for residential o r manufactured (mobile) installation “This heater shall not be insta lled in a confined space or unusua lly tight construction u nless pro- visions are adequate combus tion and ventilation air.” The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space [...]

  • Page 15

    1. Determine the volume of the space (length x width x height). Length x Width x Height =_________cu.ft.(volume of space) EXAMPLE: 20 ft.(Length) x 16 ft.(Width) x 8 ft.(ceiling Height)= 2560 cu. ft. (volume of space) If additional ventilation to adjo ining room is supplied with grills or openings, add the volume of these rooms to the to tal volume[...]

  • Page 16

    VENTILA TION AIR VENTILA TION AIR FROM INSIDE BUILDING This fresh air would com e from an adjoining un confined sp ace. When venting to an adjoining space, you must provide two permanent openin gs: one within 12" of the ceiling and one within 12" of the floor on the wall c onnecting the two spaces. (See Op tions 1 and 2, Figure 5). You ca[...]

  • Page 17

    VENTILA TION AIR FROM OUTDOORS Provide extra fresh air by using ventilation gri lls or ducts. You must provide two perm anent openings: one within 12" of the ceiling and one w ithin 12" of the floor. Connect these items directly to the outdoors. These spaces includ e attics and crawl spaces. Follow the National Fuel Gas Code NFPA 54/ ANSI[...]

  • Page 18

    PREP ARING LOG KIT Open the cartons containing the Burner Base and the M-3019 logs. Th e logs are numbered as follows: (1) Front, (2) Rear, (3) Right side top, (4 ) Left side top. WA R N I N G : POSITIONING OF LOGS IS VERY CRITICAL (SEE FIGURE 7). (1) POSITION REAR LO G (#2) , IN RE AR LOG HOLDERS, CENTERING LEFT TO RIGHT. (2) PLACE FRONT LOG (#1) [...]

  • Page 19

    GAS CONNECTION Check gas type. Use only the type of gas indicat ed on the valve rating plat e. If the gas type listed on the plate is not your type of gas supply, DO NOT INSTALL. Contact your dealer for proper model. Always use an external regulator for all LP heaters to reduce the supply tank pressure to a maximum of 14" W.C. This is in addit[...]

  • Page 20

    GAS PRESSURE CHECK Check the inlet pressure to the burner to en sure that it is shown in the table below. NOTE: The pressure check point is located on the ri ght side of the valve facing burner, for SIT Millivolt, and the left side for SIT Modulating. The appliance and its appliance main gas valve must be disconnected from the gas supply piping sys[...]

  • Page 21

    LIGHTING INSTRUCTIONS M I L L I V O LT V A LV E ( I T T ) FOR YOUR SAFETY , READ BEFORE LIGHTING W ARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROP ERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be li ghted by hand. When lighting the pilot, follow these inst[...]

  • Page 22

    LIGHTING INSTRUCTIONS 1. STOP! Read the safety information on previous page. 2. Make sure the manual shutoff valve is fully close d. If equip ped with thermostat set to the lowest setting. 3. Turn off all electrical power to the appliance. 4. Open access panel door located at bottom front of the appliance. 5. Turn control knob clockwise to the full[...]

  • Page 23

    • If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your servi ce technician or gas supplier. 12. Turn control knob counterclockwise to the “ON” position. Push the “ON/OFF” toggle switch to the “ON” position. The m ain burner should light. 13. Close access panel door. 14. Turn on all e[...]

  • Page 24

    THERMOST A T CONTROL OPERA TION • This valve operates off of millivolts produced by the generator. You may choose to use an optional Wall Thermostat or Remo te control. If so, see Figure 2, page 11 for wiring diagram. MANUAL LIGHTING PROCEDURE 1. If the pilot cannot be lit with the piezo, it can be manually lit with the us e of a paper match and [...]

  • Page 25

    LIGHTING INSTRUCTION MODULA TING V AL VE (SIT) OR MANUAL V AL VE (SIT) FOR YOUR SAFETY READ BEFORE LIGHTING W ARNING IF YOU DO NOT FOLLOW THESE INST RUCTIONS EXACTL Y , A FIRE OR EXPLOSION MA Y RESUL T CAUSING PROPER TY DAMAGE, PERSONAL INJUR Y OR LOSS OF LIFE.” A. This appliance has a pilot which must be lighted by hand. When lighting the pilot,[...]

  • Page 26

    LIGHTING INSTRUCTION 1. STOP! Read the safety information on preceding page 19. 2. Make sure manual shutoff valve is fully closed. 3. Turn off all electrical power to the appliance. 4. Open access panel door located at bottom front of the appliance. 5. Turn control knob clockwise to the full “OFF” position. 6. Wait five (5) minutes to clear out[...]

  • Page 27

    11. Turn gas control knob counterclock wise to “ON” position. Continue to turn th e gas control knob counterclockwise to your desired setting. 12. Close access panel door. 13. Turn on all electrical power to the appliance. CAUTION DO NOT TRY TO ADJUST HEATING LEV ELS BY USING THE MANUAL SHUTOFF VALVE. T O TURN OFF GAS T O APPLIANCE SHUTTING OFF[...]

  • Page 28

    THERMOST A T CONTROL OPERA TION 1. The thermostat control on this heater diffe rs from standard thermostats. Standard thermostats simply turn the burner on and of f. The thermostat used on this heater senses the room temperature and adjusts the amount of gas flow to the burner. T his will increase or decrea se the flame height. At times, th e room [...]

  • Page 29

    FLAME CHECK A periodic check of the flames should be made. The pilot flame should always be present when the gas logs are in oper ation. See Figure 11. FLAME: • Propane (LP) should produce a flame that is ab out 6" above the rear log. This flam e should be yellow. • Natural gas should produce a flame that is about 3" to 4" above [...]

  • Page 30

    WIRING DIAGRAM MOTOR RHEOSTA T THERMOSTAT GREEN JUMPER WHITE BLACK BLACK JUMPER JUMPER POWER CORD NOTE : “If any of the original wire as s upplied with the gas appliance must be replaced, it must be replaced with a wire of at least a 105 o C. temperature rating.” NOTE : Installation and repair should be done by a qualified service person. This [...]

  • Page 31

    IMPOR T ANT SAFEGUARDS Although your gas logs are very realistic in appearan ce, it is not a real burning fireplace and must not be used for burning rejected material. • To avoid irreparable damage to the heater or pers onal injury, m atches, paper, garbage, or any other material must not be placed or thrown on top of the logs or into the flames.[...]

  • Page 32

    TROUBLE SHOOTING W ARNING TURN OFF, UNPLUG HEATER AND LE T COOL BEFORE SE RVICING. ONLY A QUALIFIED SERVICE PE RSON SHOULD SERVICE AND REPAIR HEATER. CAUTION NEVER USE A WIRE, NEEDLE, OR SIMILAR OBJECT TO CLEAN ODS/PILOT. THIS CAN DAMAGE ODS/PILOT. OBSERVED PROBLEM Igniter button is pressed no spark at ODS/Pilot OBSERVED PROBLEM Igniter button is p[...]

  • Page 33

    OBSERVED PROBLEM ODS/PILOT lights but flame goes out when control knob is released 4. Air in gas lines when installed 5. Depleted gas supply 6. ODS/Pilot is clogged 7. Gas regulator setting is not correct POSSIBLE PROBLEM 1. Control knob is not fully pressed in 2. Control knob not pressed in long enough 3. Safety interlock system has been triggered[...]

  • Page 34

    OBSERVED PROBLEM Burner does not light after ODS/ Pilot is lit Delayed ignition of burner Burner backfiring during combustion Slight smoke or odor during initial operation Heater produces a whistling noise when burner is lit POSSIBLE CAUSE 1. Burner orifice is clogged 2. Inlet gas pressure is too low 1. Manifold pressure is too low 2. Burner orific[...]

  • Page 35

    W ARNING IF YOU SMELL GAS: * SHUT OFF GAS SUPPLY * DO NOT TRY TO LIGHT APPLIANCE * DO NOT TOUCH ANY ELECTR ICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING * IMMEDIATELY CALL YOUR GA S SUPPLIER FROM A NEIGHBOR’S PHONE. FOLLOW THE GAS SUPPLIER’S INSTRUCTIONS. * IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT. IMPORTANT: Operati[...]

  • Page 36

    SER VICING Repair and replacement work should only be perf ormed by a qualified service technician. Always shut off the gas supply and make sure heater is cool before beginning any service operation. Check for gas leaks after servicing. R E PA I R PA R T S A parts list with exploded view follows. Always include correct nam e, part number, and model[...]

  • Page 37

    REPLACEMENT P AR TS ITT VALVE (Picture on page 36) KEY# PART DESCRIPTION PART NUMBER 1. Female Terminals PE 5X425 2. Regulator (LP) Maxi trol PE RV 12LF90 2. Regulator (NAT) Maxitrol PE RV 12LF30 3. Pilot (NAT) Copreci PE 2150053 - NAT 3. Pilot (LP) Copreci PE 2150054 - LP 4. Generator ITT PE G251F245 5. Carling Switch PE RA911VB 6. Piezo Striker P[...]

  • Page 38

    ON 1 2 3 4 5 6 7 8 9 20 13 18 17 15 16 14 19 12 11 10 THERMO GEN AUX P R E SS T O R E S E T OFF P I L O T O N ITT GENERAL CONTROLS PILOT ADJ Page 36[...]

  • Page 39

    REPLACEMENT P AR TS SIT (MODULATING) OR (MANUAL) VALVE (Picture on page 38) KEY# PART DESCRIPTION PART NUMBER 1. Pilot (NAT) Copreci PE 2150053 - NAT 1. Pilot (LP) Copreci PE 2150054 - LP 2. Thermopile (Copreci) PE TPT100 / 90 3. Pilot Tube 1/4" MF 147AL 4. Burner Tube 3/8" PO 3817ALMTUB 5. 3/8" x 3/8" Elbow PH 4966 6 . B u r n [...]

  • Page 40

    PILOT O F F H I L O Sit 6 3 14 12 9 6 8 5 1 2 5 12 7 10 17 13 11 13 15 16 Page 38[...]

  • Page 41

    NEW BUCK CORPORA TION We reserve the right to amend these specific ations at any tim e wit hout notice. The only warranty applicable is our standa rd written warr anty. We offer no other warranty, expressed or implied. LIMITED W ARRANTY MODEL FP-32 New Buck warrants this product to be free from defects in materials an d components for two (2) years[...]

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    Page 40[...]